CN116330487B - Novel intelligent slip casting equipment of integration - Google Patents
Novel intelligent slip casting equipment of integration Download PDFInfo
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- CN116330487B CN116330487B CN202310342347.3A CN202310342347A CN116330487B CN 116330487 B CN116330487 B CN 116330487B CN 202310342347 A CN202310342347 A CN 202310342347A CN 116330487 B CN116330487 B CN 116330487B
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- stirring
- dust collection
- motor
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- 238000007569 slipcasting Methods 0.000 title claims description 5
- 230000010354 integration Effects 0.000 title claims description 4
- 238000003756 stirring Methods 0.000 claims abstract description 160
- 239000004568 cement Substances 0.000 claims abstract description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000002347 injection Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims description 76
- 239000000463 material Substances 0.000 claims description 28
- 230000008878 coupling Effects 0.000 claims description 21
- 238000010168 coupling process Methods 0.000 claims description 21
- 238000005859 coupling reaction Methods 0.000 claims description 21
- 238000010521 absorption reaction Methods 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000012856 packing Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000002002 slurry Substances 0.000 abstract description 70
- 238000010276 construction Methods 0.000 abstract description 10
- 238000000605 extraction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 239000006096 absorbing agent Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0875—Mixing in separate stages involving different containers for each stage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention relates to the technical field of engineering construction equipment, in particular to novel integrated intelligent grouting equipment, which comprises a feeding assembly, a first stirring assembly, a second stirring assembly and a grouting assembly which are sequentially arranged, wherein the first stirring assembly is communicated with the second stirring assembly, the second stirring assembly is communicated with the grouting assembly, and the feeding assembly is used for feeding the first stirring assembly; the first stirring assembly comprises a first stirring assembly shell, a power part is fixedly connected to the inner wall of the first stirring assembly shell, a first rotating shaft is connected to the power part in a transmission manner, a first stirring part is fixedly connected to the top of the first rotating shaft, a second stirring part is connected to the lower portion of the first rotating shaft in a transmission manner, a water injection pipe is fixedly connected to the side wall of the top of the first stirring assembly shell, and the middle of the side wall of the first stirring assembly shell is communicated with the top of the side wall of the second stirring assembly. The invention can achieve the purposes of uniformly stirring cement slurry and improving construction efficiency.
Description
Technical Field
The invention relates to the technical field of engineering construction equipment, in particular to novel integrated intelligent grouting equipment.
Background
Along with the continuous progress of engineering technology, the requirements on engineering equipment are higher and higher, in the construction processes of high-pressure jet grouting pile construction, foundation grouting construction, goaf filling and the like, the stirring of slurry is often carried out by adopting on-site stirring, the stirring capability of the existing equipment is poor, the water-cement ratio is difficult to control in the cement slurry stirring process, the cement slurry stirring is uneven, and the grouting pump is easy to be blocked. Along with the progress of science and technology and the improvement of engineering technology capability, the development of productivity is seriously hindered by the existing equipment, however, how to adapt the engineering equipment to the development level of productivity and improve the construction efficiency is very important, so that a novel integrated intelligent grouting equipment is needed to solve the problem.
Disclosure of Invention
The invention aims to provide novel integrated intelligent grouting equipment so as to solve the problems and achieve the purposes of uniformly stirring cement slurry and improving construction efficiency.
In order to achieve the above object, the present invention provides the following solutions:
the novel integrated intelligent grouting equipment comprises a feeding assembly, a first stirring assembly, a second stirring assembly and a grouting assembly which are sequentially arranged, wherein the first stirring assembly is communicated with the second stirring assembly, the second stirring assembly is communicated with the grouting assembly, and the feeding assembly is used for feeding the first stirring assembly;
the first stirring assembly comprises a first stirring assembly shell, a power part is fixedly connected to the inner wall of the first stirring assembly shell, a first rotating shaft is connected to the power part in a transmission manner, a first stirring part is fixedly connected to the top of the first rotating shaft, a second stirring part is connected to the lower part of the first rotating shaft in a transmission manner, a water injection pipe is fixedly connected to the side wall of the top of the first stirring assembly shell, and the middle part of the side wall of the first stirring assembly shell is communicated with the top of the side wall of the second stirring assembly;
the first stirring part comprises a first rotating rod, the first rotating rod is fixedly connected with the top of the first rotating shaft, and the first rotating rod is in sliding connection with the inner wall of the first stirring assembly shell.
Preferably, the bottom of the first rotating rod is fixedly connected with a plurality of first blades, two ends of the first rotating rod are fixedly connected with rotating wheels, the inner wall of the first stirring assembly shell is fixedly connected with an annular track, and the rotating wheels are in rolling connection with the annular track.
Preferably, the power part comprises a first motor support, the first motor support is fixedly connected with the inner wall of the shell of the first stirring assembly, a second motor is fixedly connected to one side of the first motor support, and the output end of the second motor is fixedly connected with the bottom of the first rotating shaft.
Preferably, the second stirring part comprises a base, a plurality of second blades are fixedly connected to the top of the base, a plurality of sliding blocks are fixedly connected to the edge of the base, a sliding groove is formed in the inner wall of the shell of the first stirring assembly, the sliding blocks are in sliding connection with the sliding grooves, the bottom of the base is in transmission connection with the lower portion of the first rotating shaft, a protective shell is fixedly connected to the top of the base, and the protective shell is sleeved outside the first rotating shaft.
Preferably, a first bevel gear is fixedly connected to the side wall of the lower portion of the first rotating shaft, a second rotating shaft is rotatably connected to one side of the first motor support, a second bevel gear is fixedly connected to the end portion of the second rotating shaft, the first bevel gear is meshed with the second bevel gear, a third bevel gear is fixedly connected to the bottom of the base, the third bevel gear is meshed with the second bevel gear, and the base and the third bevel gear are sleeved outside the first rotating shaft.
Preferably, the second stirring assembly comprises a second stirring assembly shell, a second motor support is fixedly connected to the top of the second stirring assembly shell, a third motor is fixedly connected to one side of the second motor support, a third rotating shaft is fixedly connected to the output end of the third motor, a second rotating rod is fixedly connected to the bottom of the third rotating shaft, a plurality of third blades are fixedly connected to the bottom of the second rotating rod, and the plurality of third blades are located inside the second stirring assembly shell, and the middle of the side wall of the first stirring assembly shell is communicated with the top of the side wall of the second stirring assembly shell.
Preferably, the feeding assembly comprises a material containing funnel, a conveyor casing is fixedly connected below the material containing funnel, the material containing funnel is communicated with the interior of the conveyor casing, a screen is fixedly connected inside the material containing funnel, a packing auger is rotatably connected inside the conveyor casing, a second power part is fixedly connected outside the conveyor casing, the second power part is in transmission connection with the packing auger, a discharge port is communicated outside the conveyor casing, and the discharge port is positioned above the first stirring assembly casing.
Preferably, the second power part comprises a first motor, a first belt pulley is fixedly connected to the output end of the first motor, a second belt pulley is fixedly connected to one end of the auger, and the first belt pulley is in transmission connection with the second belt pulley through a belt.
Preferably, a dust collection assembly is arranged between the material containing funnel and the first stirring assembly shell, the dust collection assembly comprises a dust collection device, the dust collection device is connected with a first dust collection pipe, a first hand valve is fixedly connected to the middle of the first dust collection pipe, the first dust collection pipe is far away from a first dust collection cover fixedly connected to one end of the dust collection device, the first dust collection cover is located above the material containing funnel, the dust collection device is connected with a second dust collection pipe, a second hand valve is fixedly connected to the middle of the second dust collection pipe, the second dust collection pipe is far away from a second dust collection cover fixedly connected to one end of the dust collection device, a plurality of moisture absorption devices are fixedly connected to the inner wall of the second dust collection cover, and the second dust collection cover is located on the upper portion of the first stirring assembly shell.
Preferably, the inner wall of the first stirring assembly shell is fixedly connected with an annular spray type water injection pipe.
The invention has the following technical effects: the first stirring assembly is used for stirring cement, cement and water are mixed into cement slurry, the second stirring assembly is used for secondarily stirring cement slurry, the uniformity of the cement slurry is improved, and the problem of uneven cement stirring is solved. The secondary stirring assembly can also temporarily store cement paste and adjust the production beat. The power part is positioned inside the first stirring assembly shell, so that the power part can be effectively protected, and cement dust is prevented from polluting the power part. The first stirring portion and the second stirring portion stir cement paste together, so that the cement paste uniformity is better.
Drawings
For a clearer description of an embodiment of the invention or of the solutions of the prior art, the drawings that are needed in the embodiment will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art:
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a first stirring assembly according to the present invention;
FIG. 3 is a schematic view of a second stirring assembly according to the present invention;
FIG. 4 is a schematic diagram of a feeding assembly according to the present invention;
FIG. 5 is a schematic view of the dust removing assembly of the present invention;
FIG. 6 is a schematic diagram of the overall structure of a second embodiment of the present invention;
FIG. 7 is a schematic structural diagram of an automatic feeding apparatus according to a second embodiment of the present invention;
FIG. 8 is a left side view of an automatic feeding device according to a second embodiment of the present invention;
FIG. 9 is an enlarged view of a portion of FIG. 8 at A;
FIG. 10 is a cross-sectional view B-B of FIG. 9;
FIG. 11 is a schematic view of a three-piece structure according to an embodiment of the present invention;
FIG. 12 is a schematic view of a three-grouting assembly according to an embodiment of the present invention;
wherein, 1, a feeding assembly; 2. a dust removal assembly; 3. a stirring assembly; 4. grouting components; 5. a control assembly; 101. an automatic feeding bracket; 102. a conveyor housing; 103. a material containing funnel; 104. a screen; 105. a bag cutter; 106. a linear motor; 107. a fixing plate; 108. a support frame; 109. a first cylinder; 110. a second cylinder; 111. a mounting plate; 112. a first T-bar; 113. a cement fixing rod; 114. a through hole; 115. a first motor; 116. a first pulley; 117. a belt; 118. a second pulley; 119. an auger; 120. a discharge port; 121. a lifting platform; 122. a cement bag collecting box; 123. a second T-bar; 124. a third cylinder; 201. a dust collection device; 202. a first dust hood; 203. a first dust collection pipe; 204. a first hand valve; 205. a second dust collection pipe; 206. a second hand valve; 207. a second dust hood; 208. a moisture absorption device; 301. a first stirring assembly housing; 302. a second motor; 303. a first bevel gear; 304. a base; 305. a second blade; 306. a first blade; 307. annular spray type water injection pipe; 308. an endless track; 309. a rotating wheel; 310. a first rotating lever; 311. a first rotation shaft; 312. a protective shell; 313. intelligent control water meter; 314. a water injection pipe; 315. a first slurry outlet; 316. an intelligent control valve; 317. a first motor bracket; 318. a second rotation shaft; 319. a second bevel gear; 320. a third bevel gear; 321. a first slurry inlet; 322. a second stirring assembly housing; 323. a second rotating lever; 324. a third blade; 325. a second motor bracket; 326. a third rotation shaft; 327. a third motor; 328. a second slurry outlet; 329. a slide block; 401. a second slurry inlet; 402. a slurry inlet pipe; 403. a one-way valve; 404. a slurry inlet of the slurry tank; 405. a slurry tank; 406. a slurry outlet of the slurry tank; 407. a first piston; 408. a slurry outlet pipe; 409. an electromagnetic flowmeter; 410. a third slurry outlet; 411. a connecting rod; 412. a second piston; 413. a hydraulic cylinder; 414. a three-position four-way valve; 415. an oil pump; 416. an oil tank; 417. grouting pump shell.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
Example 1:
referring to fig. 1-5, this embodiment provides a novel intelligent grouting equipment of integration, including material loading subassembly 1, first stirring subassembly, second stirring subassembly and the slip casting subassembly 4 that set gradually, first stirring subassembly is linked together with the second stirring subassembly, and the second stirring subassembly is linked together with slip casting subassembly 4, and material loading subassembly 1 is used for the material loading of first stirring subassembly. The first stirring assembly, the second stirring assembly and the grouting assembly 4 are communicated through connecting pipes, and cement slurry is conveyed. The first stirring assembly is used for stirring cement, cement and water are mixed into cement slurry, the second stirring assembly is used for secondarily stirring cement slurry, the uniformity of the cement slurry is improved, and the problem of uneven cement stirring is solved. The secondary stirring assembly can also temporarily store cement paste and adjust the production beat. The grouting component 4 can select a grouting pump with the model of BW60 and the like, and is integrated with an electromagnetic flowmeter, so that the grouting quantity can be accurately monitored. The first stirring assembly, the second stirring assembly and the grouting assembly 4 are all connected with the control assembly 5, stirring, storage and grouting of cement paste are uniformly regulated and controlled, an intelligent analysis system is arranged in the control assembly 5, drawing can be led into the system, the change condition of single-hole grouting amount can be dynamically counted, data can be exported, the system is used for later data analysis, a wireless module is arranged in the control assembly 5, the running condition of a grouting pump can be remotely monitored, and scheme adjustment can be conveniently and timely made.
The first stirring assembly comprises a first stirring assembly shell 301, a power part is fixedly connected to the inner wall of the first stirring assembly shell 301, a first rotating shaft 311 is connected to the power part in a transmission manner, a first stirring part is fixedly connected to the top of the first rotating shaft 311, a second stirring part is connected to the lower portion of the first rotating shaft 311 in a transmission manner, a water injection pipe 314 is fixedly connected to the side wall of the top of the first stirring assembly shell 301, and the middle of the side wall of the first stirring assembly shell 301 is communicated with the top of the side wall of the second stirring assembly. The power part is positioned inside the first stirring assembly shell 301, so that the power part can be effectively protected, and cement dust is prevented from polluting the power part. The first stirring portion and the second stirring portion stir cement paste together, so that the cement paste uniformity is better.
The first stirring part comprises a first rotating rod 310, the first rotating rod 310 is fixedly connected with the top of a first rotating shaft 311, and the first rotating rod 310 is in sliding connection with the inner wall of the first stirring assembly shell 301.
In a further optimized scheme, a plurality of first blades 306 are fixedly connected to the bottom of the first rotating rod 310, rotating wheels 309 are fixedly connected to the two ends of the first rotating rod 310, an annular track 308 is fixedly connected to the inner wall of the first stirring assembly shell 301, and the rotating wheels 309 are in rolling connection with the annular track 308. The arrangement of the annular track 308 and the rotating wheels 309 can effectively reduce the axial force received by the power part and prolong the service life of the bearing and the power part.
Further optimized, the power part comprises a first motor bracket 317, the first motor bracket 317 is fixedly connected with the inner wall of the first stirring assembly shell 301, one side of the first motor bracket 317 is fixedly connected with a second motor 302, and the output end of the second motor 302 is fixedly connected with the bottom of the first rotating shaft 311. The second motor 302 is located inside the first stirring assembly housing 301, so that the second motor 302 can be effectively protected, the second motor 302 is prevented from being polluted by cement dust, and the service life of the second motor 302 is prolonged.
Further optimizing scheme, the second stirring portion includes base 304, and base 304 top rigid coupling has a plurality of second blades 305, and base 304 limit portion rigid coupling has a plurality of sliders 329, and the spout has been seted up to first stirring subassembly shell 301 inner wall, slider 329 and spout sliding connection, base 304 bottom and first axis of rotation 311 lower part transmission are connected, and base 304 top rigid coupling has protective housing 312, and protective housing 312 cover is established in first axis of rotation 311 outside. The protecting shell 312 can prevent cement paste and the like from directly contacting the first rotating shaft 311, protect the first rotating shaft 311 and the second motor 302, and prolong the service life of the machine.
In a further optimized scheme, a first bevel gear 303 is fixedly connected to the side wall of the lower portion of a first rotating shaft 311, a second rotating shaft 318 is rotatably connected to one side of a first motor bracket 317, a second bevel gear 319 is fixedly connected to the end portion of the second rotating shaft 318, the first bevel gear 303 is meshed with the second bevel gear 319, a third bevel gear 320 is fixedly connected to the bottom of a base 304, the third bevel gear 320 is meshed with the second bevel gear 319, and the base 304 and the third bevel gear 320 are sleeved outside the first rotating shaft 311. The second bevel gear 319 can make the rotation direction of the first bevel gear 303 and the third bevel gear 320 opposite, so that the rotation direction of the first blade 306 and the rotation direction of the second blade 305 are opposite, and the two sets of blades further improve the uniformity of cement slurry mixing through reverse rotation.
Specifically, a first slurry outlet 315 is formed in the first stirring assembly housing 301, the first slurry outlet 315 is communicated with the inside of the first stirring assembly housing 301, an intelligent control valve 316 is fixedly connected to the first slurry outlet 315, the first slurry outlet 315 is located on the upper portion of the base 304, and an intelligent control water meter 313 is fixedly connected to the water injection pipe 314. The intelligent control valve 316 can regularly and quantitatively intelligently release the slurry, ensure the stirring time, and the intelligent control water meter 313 can adjust the water adding amount to ensure that the slurry water-cement ratio meets the design requirement.
Further optimizing scheme, the second stirring assembly includes second stirring assembly shell 322, second stirring assembly shell 322 top rigid coupling has second motor support 325, second motor support 325 one side rigid coupling has third motor 327, third motor 327 output rigid coupling has third axis of rotation 326, third axis of rotation 326 bottom rigid coupling has second dwang 323, second dwang 323 bottom rigid coupling has a plurality of third blades 324, a plurality of third blades 324 are located second stirring assembly shell 322 inside, first stirring assembly shell 301 lateral wall middle part and second stirring assembly shell 322 lateral wall top intercommunication, second stirring assembly shell 322 lateral wall intercommunication has first inlet 321, second stirring assembly shell 322 intercommunication has second outlet 328, first outlet 315 and first inlet 321 are through the connecting pipe intercommunication, second outlet 328 is located second stirring assembly shell 322 lower part.
Further optimizing scheme, material loading subassembly 1 includes flourishing hopper 103, flourishing hopper 103 below rigid coupling has conveyer casing 102, flourishing hopper 103 and the inside intercommunication of conveyer casing 102, flourishing hopper 103 inside rigid coupling has screen cloth 104, the inside rotation of conveyer casing 102 is connected with auger 119, the outside rigid coupling of conveyer casing 102 has second power portion, second power portion is connected with auger 119 transmission, conveyer casing 102 outside intercommunication has discharge gate 120, discharge gate 120 is located first stirring subassembly shell 301 top. The constructor puts cement into the material containing funnel 103, the screen cloth 104 in the material containing funnel 103 can block sundries such as cement bag residues, and the like, and the sundries are conveyed by the auger 119 to reach the discharge hole 120 and then fall into the first stirring assembly shell 301 from the discharge hole 120, so that the cement conveying is completed, and the labor intensity of the staff is reduced.
Further preferably, the second power part comprises a first motor 115, a first belt pulley 116 is fixedly connected to the output end of the first motor 115, a second belt pulley 118 is fixedly connected to one end of a packing auger 119, and the first belt pulley 116 and the second belt pulley 118 are in transmission connection through a belt 117.
Further optimizing scheme is equipped with dust removal subassembly 2 between flourishing material funnel 103 and the first stirring subassembly shell 301, dust removal subassembly 2 includes dust extraction 201, dust extraction 201 is connected with first dust absorption pipe 203, the rigid coupling of first dust absorption pipe 203 middle part has first hand valve 204, first dust absorption pipe 203 keeps away from dust extraction 201 one end rigid coupling and has first dust excluding hood 202, first dust excluding hood 202 is located flourishing material funnel 103 top, dust extraction 201 is connected with second dust absorption pipe 205, second dust absorption pipe 205 middle part rigid coupling has second hand valve 206, second dust absorption pipe 205 is kept away from dust extraction 201 one end rigid coupling and is had second dust excluding hood 207, second dust excluding hood 207 inner wall rigid coupling has a plurality of moisture absorption devices 208, second dust excluding hood 207 is located first stirring subassembly shell 301 upper portion. The dust collector 201 adopts the existing industrial high-power dust collector, and can be selected from YZ-104-1 dust collectors and the like. The moisture absorbing device 208 is selected from the existing moisture absorbing agents such as silica gel moisture absorbing agent, calcium chloride moisture absorbing agent, etc., and the moisture in the absorbed cement ash can be removed by the moisture absorbing device 208. The first hand valve 204 and the second hand valve 206 can adjust the amount of dust collection air. The dust removing unit 2 can absorb and store the raised cement dust in the dust collecting device 201 for reuse.
Further optimizing scheme, the inner wall of the first stirring assembly shell 301 is fixedly connected with an annular spraying type water injection pipe 307, and the annular spraying type water injection pipe 307 is communicated with the water supply assembly and can spray water into the first stirring assembly shell 301. The annular spray type water injection pipe 307 can play a role in remarkable dust fall by spraying water mist.
The working procedure of this embodiment is as follows:
the constructor puts cement into the material holding funnel 103, the screen cloth 104 in the material holding funnel 103 can block sundries such as cement bag residues, and the like, and the sundries are conveyed by the auger 119 to reach the discharge hole 120 and then fall into the first stirring assembly shell 301 from the discharge hole 120, so that the conveying of cement is completed. When cement enters the first stirring assembly shell 301, the water injection pipe 314 starts to inject water inwards, the intelligent control water meter 313 can control the water yield according to different water-cement ratios, and the annular spraying type water injection pipe 307 can also spray water to reduce dust. In this process, the dust removing assembly 2 continuously works to absorb cement dust in the construction process. The rotation directions of the first blade 306 and the second blade 305 in the first stirring assembly are opposite, so that cement ash and water can be mixed more uniformly, and the uniformity of cement paste is improved. After the stirring is completed, the cement paste is controlled to flow into the second stirring assembly through the intelligent control valve 316, the second stirring assembly secondarily stirs the cement paste, the uniformity of the cement paste is further improved, the secondary stirring assembly can temporarily store the cement paste, and the production beat is adjusted. The grouting assembly 4 performs grouting on the cement slurry in the secondary stirring assembly according to the required grouting amount.
Example 2:
referring to fig. 6-10, the difference between this embodiment and embodiment 1 is that an automatic feeding device is disposed on one side of the material containing funnel 103, the automatic feeding device includes an automatic feeding support 101, a lifting platform 121, a cement bag collecting box 122 and the material containing funnel 103 are sequentially disposed in the automatic feeding support 101, a linear motor 106 is fixedly connected to the automatic feeding support 101, a fixing plate 107 is fixedly connected to the top of the linear motor 106, a supporting frame 108 is fixedly connected to the bottom of the fixing plate 107, a plurality of second cylinders 110 are fixedly connected to the bottom of the fixing plate 107, the second cylinders 110 are located inside the supporting frame 108, a piston rod of each second cylinder 110 is fixedly connected to a mounting plate 111, two T-shaped grooves are formed in the bottom of the mounting plate 111, a first T-shaped rod 112 and a second T-shaped rod 123 are slidably connected in each T-shaped groove, a plurality of cement fixing rods 113 are fixedly connected to the bottom of the first T-shaped rod 112 and the second T-shaped rod 123, a first cylinder 109 and a third cylinder 124 are fixedly connected to the inner side wall of the supporting frame 108, the first cylinder 109 and the third cylinder 124 are respectively located on two sides of the supporting frame 108, the first cylinder 109 and the second cylinder 109 are fixedly connected to the second T-shaped rod 123, a plurality of through holes 114 are formed in the T-shaped grooves 114 are fixedly connected to the bottom of the first T-shaped rod 112 and the top of the carrier 105, a plurality of cutting blades 114 are fixedly connected to the cement bag 113, and the top is fixedly connected to the carrier 105, and the cement bag is fixedly connected to the top to the carrier 105.
The lifting platform 121 is piled with cement, the linear motor 106 drives the fixed plate 107 to move above the cement, the second air cylinder 110 stretches out, the cement fixed rod 113 stretches out from the through hole 114 and is inserted into a cement bag. The first cylinder 109 and the third cylinder 124 then extend to drive the cement fixing bars 113 to move laterally, so that the cement bags are prevented from falling. Then the cement bag moves along with the linear motor 106 to the material containing funnel 103, the bag cutting knife 105 fixedly connected above the material containing funnel 103 cuts the cement bag, cement falls into the material containing funnel 103, after the cement completely enters the material containing funnel 103, the linear motor 106 moves to above the cement bag collecting box 122, the first cylinder 109 and the third cylinder 124 shrink, then the second cylinder 110 shrink, the cement bag falls into the cement bag collecting box 122, and automatic feeding is completed. The lifting platform 121 is a prior art, preferably a model elevator such as STCY. Each time the feeding operation is performed, the lifting platform 121 will automatically rise a certain distance, so as to ensure that the cement fixing rod 113 can pick up cement.
Example 3:
referring to fig. 11-12, the difference between this embodiment and embodiment 1 is that the grouting assembly 4 includes a grouting pump housing 417, the grouting pump housing 417 is fixedly connected with a second grouting inlet 401, the second grouting inlet 401 is connected with a grouting pipe 402, a grouting tank 405 is fixedly connected in the grouting pump housing 417, two grouting inlets 404 are provided at the bottom of the grouting tank 405, the grouting inlet 404 is communicated with the grouting pipe 402, the grouting pipe 402 is in a Y shape, a check valve 403 is provided on the grouting pipe 402, two grouting outlets 406 are provided at the top of the grouting tank 405, the grouting outlets 406 are communicated with a grouting pipe 408, the grouting pipe 408 is in an inverted Y shape, the grouting pipe 408 is provided with a check valve 403, the grouting pump housing 417 is fixedly connected with a third grouting inlet 410, an electromagnetic flowmeter 409 is fixedly connected in the grouting pump housing 417, a first piston 411 is slidingly connected with the inner wall 413, a second piston 412 is slidingly connected with the inner wall 413, a second piston 414 is fixedly connected with a connecting rod 416, a four-way valve 415 is fixedly connected with the other end of the grouting pipe, and the oil tank is fixedly connected with the oil tank 415.
The three-position four-way valve 414, the oil pump 415 and the oil tank 416 can enable the second piston 412 in the hydraulic cylinder 413 to realize left-right reciprocating motion, so as to drive the first piston 407 to reciprocate. When the first piston 407 moves leftwards, the left space of the slurry tank 405 becomes smaller, the cement slurry is squeezed, and the cement slurry cannot flow back into the slurry inlet pipe 402 and only flows into the slurry outlet pipe 408 due to the arrangement of the one-way valve 403 on the slurry inlet pipe 402. Meanwhile, the space on the right side of the slurry tank 405 is enlarged, and due to the arrangement of the one-way valve 403 on the slurry outlet pipe 408, the cement slurry cannot flow into the slurry tank 405 from the slurry outlet pipe 408, and the cement slurry in the slurry inlet pipe 402 flows into the right side of the slurry tank 405, so that the left side slurry outlet and the right side slurry inlet of the slurry tank 405 are realized. When the first piston 407 moves rightward, the space on the right side of the slurry tank 405 becomes smaller, and the cement slurry is squeezed, so that the cement slurry cannot flow back into the slurry inlet pipe 402 and only flows into the slurry outlet pipe 408 due to the arrangement of the check valve 403 on the slurry inlet pipe 402. Meanwhile, the left space of the slurry tank 405 is enlarged, and due to the arrangement of the one-way valve 403 on the slurry outlet pipe 408, the cement slurry cannot flow into the slurry tank 405 from the slurry outlet pipe 408, and the cement slurry in the slurry inlet pipe 402 flows into the left side of the slurry tank 405, so that the left slurry inlet and the right slurry outlet of the slurry tank 405 are realized. The first piston 407 makes a reciprocating motion, the slurry tank 405 can feed slurry twice and discharge slurry twice, so that the construction efficiency is improved, and the slurry discharge is stable and uninterrupted.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The above embodiments are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solutions of the present invention should fall within the protection scope defined by the claims of the present invention without departing from the design spirit of the present invention.
Claims (10)
1. Novel intelligent slip casting equipment of integration, its characterized in that: the device comprises a feeding assembly (1), a first stirring assembly, a second stirring assembly and a grouting assembly (4) which are sequentially arranged, wherein the first stirring assembly is communicated with the second stirring assembly, the second stirring assembly is communicated with the grouting assembly (4), and the feeding assembly (1) is used for feeding the first stirring assembly;
the first stirring assembly comprises a first stirring assembly shell (301), a power part is fixedly connected to the inner wall of the first stirring assembly shell (301), a first rotating shaft (311) is connected to the power part in a transmission manner, a first stirring part is fixedly connected to the top of the first rotating shaft (311), a second stirring part is connected to the lower portion of the first rotating shaft (311) in a transmission manner, a water injection pipe (314) is fixedly connected to the side wall of the top of the first stirring assembly shell (301), and the middle part of the side wall of the first stirring assembly shell (301) is communicated with the top of the side wall of the second stirring assembly;
the first stirring part comprises a first rotating rod (310), the first rotating rod (310) is fixedly connected with the top of the first rotating shaft (311), the first rotating rod (310) is slidably connected with the inner wall of the first stirring assembly shell (301), and a plurality of first blades (306) are fixedly connected at the bottom of the first rotating rod (310);
the automatic feeding device comprises an automatic feeding bracket (101), a lifting platform (121), a cement bag collecting box (122) and a material containing hopper (103) are sequentially arranged in the automatic feeding bracket (101), a linear motor (106) is fixedly connected to the automatic feeding bracket (101), a fixing plate (107) is fixedly connected to the top of the linear motor (106), a supporting frame (108) is fixedly connected to the bottom of the fixing plate (107), a plurality of second cylinders (110) are fixedly connected to the bottom of the fixing plate (107), the second cylinders (110) are arranged in the supporting frame (108), a piston rod of each second cylinder (110) is fixedly connected with a mounting plate (111), two T-shaped grooves are formed in the bottom of each mounting plate (111), a first T-shaped rod (112) and a second T-shaped rod (123) are respectively and slidably connected to the bottom of each T-shaped groove, a plurality of cement fixing rods (113) are fixedly connected to the bottom of each first T-shaped rod (112) and the second T-shaped rod (123), inner side walls of the supporting frame (108) are slidably connected to the first cylinders (109) and the third cylinders (109) and the second cylinders (109) respectively, the second cylinders (124) are fixedly connected to the first cylinders (109), the third cylinder (124) piston rod with first T shape pole (112) rigid coupling, a plurality of through-holes (114) have been seted up to carriage (108) bottom, through-hole (114) with cement dead lever (113) correspond the setting, holding hopper (103) top edge rigid coupling has a plurality of bag cutting knife (105), bag cutting knife (105) with cement dead lever (113) are crisscross to be set up.
2. The novel integrated intelligent grouting device according to claim 1, wherein: the two ends of the first rotating rod (310) are fixedly connected with rotating wheels (309), the inner wall of the first stirring assembly shell (301) is fixedly connected with an annular track (308), and the rotating wheels (309) are in rolling connection with the annular track (308).
3. The novel integrated intelligent grouting device according to claim 1, wherein: the power part comprises a first motor bracket (317), the first motor bracket (317) is fixedly connected with the inner wall of the first stirring assembly shell (301), a second motor (302) is fixedly connected on one side of the first motor bracket (317), and the output end of the second motor (302) is fixedly connected with the bottom of the first rotating shaft (311).
4. A novel integrated intelligent grouting device according to claim 3, wherein: the second stirring portion comprises a base (304), a plurality of second blades (305) are fixedly connected to the top of the base (304), a plurality of sliding blocks (329) are fixedly connected to the edge of the base (304), sliding grooves are formed in the inner wall of the first stirring assembly shell (301), the sliding blocks (329) are in sliding connection with the sliding grooves, the bottom of the base (304) is in transmission connection with the lower portion of the first rotating shaft (311), a protective shell (312) is fixedly connected to the top of the base (304), and the protective shell (312) is sleeved outside the first rotating shaft (311).
5. The novel integrated intelligent grouting device according to claim 4, wherein: the utility model discloses a motor drive mechanism for a motor vehicle, including first motor support (317), first rotating shaft (311) lower part lateral wall rigid coupling has first bevel gear (303), first motor support (317) one side rotates and is connected with second axis of rotation (318), second axis of rotation (318) tip rigid coupling has second bevel gear (319), first bevel gear (303) with second bevel gear (319) meshing is connected, base (304) bottom rigid coupling has third bevel gear (320), third bevel gear (320) with second bevel gear (319) meshing is connected, base (304) with third bevel gear (320) cover are established the outside of first rotating shaft (311).
6. The novel integrated intelligent grouting device according to claim 1, wherein: the second stirring assembly comprises a second stirring assembly shell (322), a second motor bracket (325) is fixedly connected to the top of the second stirring assembly shell (322), a third motor (327) is fixedly connected to one side of the second motor bracket (325), a third rotating shaft (326) is fixedly connected to the output end of the third motor (327), a second rotating rod (323) is fixedly connected to the bottom of the third rotating shaft (326), a plurality of third blades (324) are fixedly connected to the bottom of the second rotating rod (323), the plurality of third blades (324) are positioned inside the second stirring assembly shell (322), and the middle part of the side wall of the first stirring assembly shell (301) is communicated with the top of the side wall of the second stirring assembly shell (322).
7. The novel integrated intelligent grouting device according to claim 1, wherein: the feeding assembly (1) comprises a material containing funnel (103), a conveyor casing (102) is fixedly connected below the material containing funnel (103), the material containing funnel (103) is communicated with the interior of the conveyor casing (102), a screen (104) is fixedly connected inside the material containing funnel (103), an auger (119) is rotatably connected inside the conveyor casing (102), a second power part is fixedly connected outside the conveyor casing (102), the second power part is in transmission connection with the auger (119), a discharge hole (120) is formed in the exterior of the conveyor casing (102), and the discharge hole (120) is located above the first stirring assembly casing (301).
8. The novel integrated intelligent grouting device according to claim 7, wherein: the second power part comprises a first motor (115), a first belt pulley (116) is fixedly connected to the output end of the first motor (115), a second belt pulley (118) is fixedly connected to one end of a packing auger (119), and the first belt pulley (116) is in transmission connection with the second belt pulley (118) through a belt (117).
9. The novel integrated intelligent grouting device according to claim 7, wherein: the dust collection device comprises a dust collection hopper (103) and a first stirring assembly shell (301), wherein a dust collection assembly (2) is arranged between the dust collection hopper and the first stirring assembly shell (301), the dust collection assembly (2) comprises a dust collection device (201), the dust collection device (201) is connected with a first dust collection pipe (203), a first hand valve (204) is fixedly connected to the middle of the first dust collection pipe (203), the first dust collection pipe (203) is far away from a first dust collection cover (202) fixedly connected to one end of the dust collection device (201), the first dust collection cover (202) is located above the dust collection hopper (103), the dust collection device (201) is connected with a second dust collection pipe (205), a second hand valve (206) is fixedly connected to the middle of the second dust collection pipe (205), a plurality of moisture absorption devices (208) are fixedly connected to the inner wall of the second dust collection pipe (207), and the second dust collection cover (207) is located on the upper portion of the first stirring assembly shell (301).
10. The novel integrated intelligent grouting device according to claim 1, wherein: an annular spray type water injection pipe (307) is fixedly connected to the inner wall of the first stirring assembly shell (301).
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