CN111763061A - Anti-cracking inorganic waterproof material prepared from rare earth alkali activator and mineral powder ingredient and preparation method thereof - Google Patents
Anti-cracking inorganic waterproof material prepared from rare earth alkali activator and mineral powder ingredient and preparation method thereof Download PDFInfo
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- CN111763061A CN111763061A CN201910259415.3A CN201910259415A CN111763061A CN 111763061 A CN111763061 A CN 111763061A CN 201910259415 A CN201910259415 A CN 201910259415A CN 111763061 A CN111763061 A CN 111763061A
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- rare earth
- mineral powder
- alkali
- waterproof material
- earth alkali
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- 239000000463 material Substances 0.000 title claims abstract description 57
- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 40
- 239000000843 powder Substances 0.000 title claims abstract description 36
- 239000003513 alkali Substances 0.000 title claims abstract description 34
- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 25
- 239000011707 mineral Substances 0.000 title claims abstract description 25
- 150000002910 rare earth metals Chemical class 0.000 title claims abstract description 23
- 238000005336 cracking Methods 0.000 title claims abstract description 11
- 239000012190 activator Substances 0.000 title claims abstract description 10
- 239000004615 ingredient Substances 0.000 title claims abstract description 9
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- -1 rare earth compound Chemical class 0.000 claims abstract description 21
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 235000019353 potassium silicate Nutrition 0.000 claims abstract description 11
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000126 substance Substances 0.000 claims abstract description 9
- 239000000654 additive Substances 0.000 claims abstract description 8
- 230000000996 additive effect Effects 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 9
- 239000002518 antifoaming agent Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 239000006185 dispersion Substances 0.000 claims description 6
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- 229920001479 Hydroxyethyl methyl cellulose Polymers 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 3
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical group [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 3
- 239000004568 cement Substances 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 2
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 2
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 4
- 239000002893 slag Substances 0.000 claims 3
- 229910052742 iron Inorganic materials 0.000 claims 2
- 239000002699 waste material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000000576 coating method Methods 0.000 description 5
- 238000009418 renovation Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 3
- 238000004078 waterproofing Methods 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000001632 sodium acetate Substances 0.000 description 2
- 235000017281 sodium acetate Nutrition 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
- 208000005623 Carcinogenesis Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000036952 cancer formation Effects 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 229920003123 carboxymethyl cellulose sodium Polymers 0.000 description 1
- 229940063834 carboxymethylcellulose sodium Drugs 0.000 description 1
- 231100000504 carcinogenesis Toxicity 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00586—Roofing materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses an anti-cracking inorganic waterproof material prepared by using a rare earth alkali activator and mineral powder ingredients and a preparation method thereof. The waterproof material is prepared by mixing mineral powder, a rare earth alkali-activated cementing material and an additive according to the weight ratio of 1: 1-3% to 23-60%, wherein the rare earth alkali-activated cementing material is prepared by mixing water glass, an alkali substance and a rare earth compound. The waterproof material prepared by the method has the following characteristics: the compressive strength is 30-38.4MPa, the breaking strength is 3.1-5.0 MPa, the 28d seepage-resisting pressure ratio is more than or equal to 300%, and the seepage-resisting pressure is more than or equal to 0.7 MPa.
Description
Technical Field
The invention relates to a building material, in particular to an anti-cracking inorganic waterproof material prepared by using a rare earth alkali activator and mineral powder ingredients and a preparation method thereof.
Background
The building waterproof material products in China currently form six categories, namely: waterproof coiled materials, waterproof coatings, waterproof seals, rigid waterproof materials, tile waterproof materials and concrete leak-stopping materials. The waterproof coiled material comprises two main categories of polymer modified asphalt coiled materials and synthetic polymer coiled materials, and the waterproof coating is also divided into polymer modified asphalt coating, asphalt-based coating, synthetic polymer coating and the like. Although the waterproof investment only accounts for 1 percent of the total construction cost of the buildingHowever, 99% of complaints of the quality problems of the buildings belong to house leakage, 65% of buildings have the phenomena of water leakage and water seepage according to official data, and the market of the waterproof material is huge according to the data, and the market of the waterproof material in China reaches billions of production values according to official statistics. The annual growth rate is more than 20%. The building waterproofing industry would also benefit from the increased need for infrastructure waterproofing brought about by sponge city construction. Underground pipe network construction is expected to bring 4,000 plus 5,000 billion investment, and new increment is brought to the demand of waterproof materials. In addition, the industry would benefit from the waterproofing requirements associated with the renovation of an inventory house. The stock of houses is over 500 hundred million m280% of the buildings are built 5 years ago, and the house renovation plugging is increased explosively; the demand of the house renovation in 2014 on the waterproof material only accounts for 5.8 percent of the total demand, the waterproof demand of the house renovation in 2015 is increased by 1.3 and 0.2 percent in anticipation of increasing the construction area in 2015 and 2016, and the waterproof demand of the house renovation in ten years is expected to be increased by more than 15 percent.
However, most of the building waterproof materials in China contain organic materials, and have serious fatal defects in the aspects of weather resistance, water resistance and the like, particularly contain carcinogenic substances such as formaldehyde, toluene and the like. There is currently no more solution to these problems. In recent years, although some breakthroughs are made, the difference from foreign countries is still large.
At present, the waterproof material has the main problems of complex construction, different thicknesses, easy cracking, pollution to construction environment, short service life and difficult storage.
Disclosure of Invention
The invention aims to provide an anti-cracking inorganic waterproof material prepared by using a rare earth alkali activator and mineral powder ingredients and a preparation method thereof.
The technical scheme of the invention is as follows:
the anti-cracking inorganic waterproof material is prepared by mixing mineral powder, a rare earth alkali-activated cementing material and an additive according to the weight ratio of 1: 1-3: 23-60, wherein the rare earth alkali-activated cementing material is prepared by mixing water glass, an alkali substance and a rare earth compound.
Furthermore, the water glass is a solution with a commercial modulus of 3.2-3.6 and a Baume degree of 39-48, and is adjusted to a modulus of 1-2.5 by an alkali substance, and the Baume degree is controlled between 40-52.
Further, the alkali substance is NaOH or NaCO3Or one or two of sodium acetate, the dosage of which is 10-20% of the mass of the water glass.
Furthermore, the rare earth compound is one or two of rare earth chloride, rare earth carbonate or rare earth nitrate, and the dosage of the rare earth compound is 1.5-5.5% of the mass of the water glass.
Further, the additive is one or more than two of an expanding agent, an air entraining agent, a defoaming agent or light-burned magnesia powder; the expanding agent is a common cement expanding agent sold in the market, and can also be a self-made melamine expanding agent; the air entraining agent is sodium carboxymethyl cellulose or hydroxyethyl methyl cellulose; the defoaming agent is a commercial modified polysiloxane defoaming agent.
Further, the particle size of the ore powder is 425m2/kg。
The preparation method of the waterproof material comprises the following steps:
(1) mixing water glass, an alkali substance and a rare earth compound for 20-30 minutes, and then standing for 2-3 hours to obtain a rare earth alkali-activated cementing material for later use;
(2) then weighing mineral powder, putting the mineral powder and the additive into a dry powder dispersion machine, and stirring for 3-5 minutes;
(3) and (3) pouring the rare earth alkali-activated cementing material obtained in the step (1) into the dry powder dispersion machine in the step (2), and stirring for 5-8 minutes at the speed of 120-160 r/min to obtain the anti-cracking inorganic waterproof material.
The invention has the beneficial effects that:
(1) the inorganic waterproof material has long service life, does not contain harmful substances, particularly has underground water resistance, and has better effect when being used.
(2) The material of the invention is used for self-waterproof materials, can achieve permanent water resistance, has water pressure resistance up to 4MPa and water seepage resistance through national detection, and is widely used for tunnel mixing, highway culverts, civil air defense engineering, underground markets, underground garages, underground warehouses, underground military engineering and the like.
(3) The adhesive force between the material and the building wall is obviously enhanced, and meanwhile, the material has great construction convenience for building wall building, roof operation and ground.
(4) The waterproof material is an ecological inorganic environment-friendly material, and is colorless, tasteless and nontoxic. Solves the problems of environmental pollution and carcinogenesis of human bodies in the waterproof construction process and the daily life contact process.
(5) The waterproof material is an application of the alkali-activated cementing material in the field of waterproof materials, is a key step for solving the application range of the alkali-activated cementing material, and is a breakthrough of a novel waterproof material in infrastructure construction.
Drawings
FIG. 1 is a report of the performance test of national center for testing the crack-resistant inorganic waterproof material prepared by using an alkali activator and mineral powder ingredients.
FIG. 2 is a report cover of the performance test of national test center for crack-resistant inorganic waterproof material prepared by using alkali activator and mineral powder ingredients.
Detailed Description
The following embodiments are intended to illustrate the present invention in some detail, but the present invention is not limited to the scope of the following description, and modifications and substitutions made by ordinary knowledge and ordinary means in the field of the present invention should be included within the scope of the present invention without departing from the above-described method and process idea of the present invention.
Example 1
Mixing water glass, NaOH and rare earth chloride for 20-30 minutes according to the weight ratio of 1: 15 to 4 percent, and then standing for 2-3 hours to obtain a rare earth alkali-activated cementing material;
weighing 500g of mineral powder, putting the mineral powder into a dry powder dispersion machine, adding 200g of light-burned magnesium powder, adding 25g of a common cement expanding agent sold in the market, adding 1.5% of air entraining agent carboxymethyl cellulose sodium and a modified polysiloxane defoaming agent sold in the market, stirring at the speed of 60-120 r/min for 3-8 minutes per minute, adding a rare earth alkali-activated cementing material, adding 25% of the mineral powder by mass, and stirring at the speed of 120-160 r/min for 5-8 minutes.
The product obtained in example 1 can be sprayed on the external walls of buildings and also brushed on.
Example 2
Mixing water glass, sodium acetate and rare earth nitrate according to the weight ratio of 1: 18 to 5% for 20-30 minutes, and then standing for 2-3 hours to obtain a rare earth alkali-activated cementing material;
weighing 500g of mineral powder, putting the mineral powder into a dry powder dispersion machine, adding 220g of light-burned magnesium powder, adding 120g of expanding agent, adding 2.5% of air entraining agent hydroxyethyl methylcellulose and a commercially available modified polysiloxane defoaming agent by weight of the mineral powder, stirring for 3-8 minutes at the speed of 60-120 r/min per minute, adding a rare earth alkali-activated gelling material, adding 32% of the mineral powder by weight, and stirring for 5-8 minutes at the speed of 160 r/min at 120-.
Then the product obtained in the embodiment 2 is put into putty for spraying and centralized water-proof operation on the roof.
Claims (7)
1. An anti-crack inorganic waterproof material prepared by rare earth alkali activator and mineral powder ingredients and a preparation method thereof are characterized in that: the anti-cracking inorganic waterproof material is prepared by mixing mineral powder, a rare earth alkali-activated cementing material, an additive and iron tailing slag (or construction waste) according to a certain weight ratio, wherein the rare earth alkali-activated cementing material is prepared by mixing water glass, an alkali substance and a rare earth compound.
2. The apparatus of claim 1, wherein: the mixing ratio of the active slag powder, the rare earth alkali-activated cementing material, the additive and the iron tailing slag powder is 1: 0.40-0.60: 0.02-040: 2.0-3.0.
3. The apparatus of claim 1, wherein: the modulus of the alkali activator is adjusted to 1.1-2.5, and the Baume degree is controlled to be 40-52.
4. The apparatus of claim 1, wherein: the rare earth compound in the rare earth additive is one or two of rare earth chloride, rare earth carbonate or rare earth nitrate, and the dosage of the rare earth compound is 1.5-5.5% of the mass of the water glass.
5. The apparatus of claim 1, wherein: one or more than two of expanding agent, air entraining agent, defoaming agent or light-burned magnesia powder; the expanding agent is a common cement expanding agent sold in the market, and can also be a self-made melamine expanding agent; the air entraining agent is sodium carboxymethyl cellulose or hydroxyethyl methyl cellulose; the defoaming agent is a commercial modified polysiloxane defoaming agent.
6. The apparatus of claim 1, wherein: the specific surface area of the active mineral powder is 425-468 m of the granularity of the mineral powder2In terms of/kg. The density is 2.8-2.8 g/cm3。
7. The apparatus of claim 1, wherein: a preparation method of an anti-cracking inorganic waterproof material prepared by using a rare earth alkali activator and mineral powder ingredients comprises the following steps:
(1) mixing water glass, an alkali substance and a rare earth compound for 20-30 minutes, and then standing for 2-3 hours to obtain a rare earth alkali-activated cementing material for later use;
(2) then weighing mineral powder, putting the mineral powder and the additive into a dry powder dispersion machine, and stirring for 3-5 minutes;
(3) and (3) pouring the rare earth alkali-activated cementing material obtained in the step (1) into the dry powder dispersion machine in the step (2), and stirring for 5-8 minutes at the speed of 120-160 r/min to obtain the anti-cracking inorganic waterproof material.
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CN201910259415.3A CN111763061A (en) | 2019-04-02 | 2019-04-02 | Anti-cracking inorganic waterproof material prepared from rare earth alkali activator and mineral powder ingredient and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112225524A (en) * | 2020-10-22 | 2021-01-15 | 河南建博新材料科技有限公司 | Method for preparing waterproof material by using iron tailings and red mud |
CN113845328A (en) * | 2021-11-12 | 2021-12-28 | 内蒙古中泰汇金环保科技有限公司 | Method for preparing cement grinding aid by using regenerated industrial salt |
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CN101386719A (en) * | 2008-08-28 | 2009-03-18 | 冯守中 | Multifunctional coatings and preparation method thereof |
CN102786320A (en) * | 2012-08-24 | 2012-11-21 | 华虹集团宜兴市华虹新型墙体建筑材料有限公司 | Autoclaved aerated concrete building block containing industrial solid waste and preparation method thereof |
CN104291740A (en) * | 2013-07-20 | 2015-01-21 | 吕孟龙 | Waterproof alkali activated inorganic polymer coating |
CN104446045A (en) * | 2014-11-05 | 2015-03-25 | 武汉理工大学 | Alkali-activated cementing material and preparation method thereof |
KR101600776B1 (en) * | 2015-06-18 | 2016-03-08 | 대로이엔씨(주) | Cement concrete compositions and pavement construction method therewith |
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2019
- 2019-04-02 CN CN201910259415.3A patent/CN111763061A/en active Pending
Patent Citations (5)
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CN101386719A (en) * | 2008-08-28 | 2009-03-18 | 冯守中 | Multifunctional coatings and preparation method thereof |
CN102786320A (en) * | 2012-08-24 | 2012-11-21 | 华虹集团宜兴市华虹新型墙体建筑材料有限公司 | Autoclaved aerated concrete building block containing industrial solid waste and preparation method thereof |
CN104291740A (en) * | 2013-07-20 | 2015-01-21 | 吕孟龙 | Waterproof alkali activated inorganic polymer coating |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112225524A (en) * | 2020-10-22 | 2021-01-15 | 河南建博新材料科技有限公司 | Method for preparing waterproof material by using iron tailings and red mud |
CN113845328A (en) * | 2021-11-12 | 2021-12-28 | 内蒙古中泰汇金环保科技有限公司 | Method for preparing cement grinding aid by using regenerated industrial salt |
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Application publication date: 20201013 |