CN111761136A - Flexible scraper for cleaning robot welding gun - Google Patents
Flexible scraper for cleaning robot welding gun Download PDFInfo
- Publication number
- CN111761136A CN111761136A CN202010749375.3A CN202010749375A CN111761136A CN 111761136 A CN111761136 A CN 111761136A CN 202010749375 A CN202010749375 A CN 202010749375A CN 111761136 A CN111761136 A CN 111761136A
- Authority
- CN
- China
- Prior art keywords
- flexible scraper
- flexible
- cleaning
- welding gun
- scraper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 64
- 238000004140 cleaning Methods 0.000 title claims abstract description 31
- 239000002893 slag Substances 0.000 claims abstract description 34
- 239000000956 alloy Substances 0.000 claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
- B23D79/02—Machines or devices for scraping
- B23D79/04—Machines or devices for scraping with rotating cutting-tool, e.g. for smoothing linings of bearings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to a flexible scraper for cleaning a robot welding gun, which comprises a cutter holder, wherein the cutter holder is connected with a flexible scraper which extends into the welding gun through plastic deformation to clean welding slag; the robot drives the welder motion, makes flexible scraper get into in the welder cavity, rotates through blade holder self simultaneously, drives flexible scraper and rotates, makes the clearance blade strike off the welding slag to discharge the welding slag through the chip removal clearance. The flexible scraper is made of the alloy spring, can enter a welding gun cavity through plasticity, can clean welding slag among consumable materials such as a spray pipe and a conductive nozzle, and improves the gun cleaning effect and the production efficiency; the welding slag cleaned by the invention can be completely discharged from the chip removal gap of the flexible scraper, so that the fault risk caused by welding slag clamping stagnation is reduced, and the service life of consumables such as a spray pipe, a conductive nozzle and the like is prolonged.
Description
Technical Field
The invention relates to the technical field of cleaning robot welding gun cutter equipment, in particular to a flexible scraper for cleaning a robot welding gun.
Background
A large amount of welding slag that splashes can remain in rifle head after the welding of robot welder, if can not effectively clear up, must influence welding quality for the loss of consumptive materials such as spray tube and conductive nozzle has invisibly increased manufacturing cost, influences going on smoothly of whole production beat simultaneously, extravagant a large amount of production time, reduction automated production efficiency.
The existing scraper is in a rigid straight cylinder shape, and adopts a side opening to remove chips, and the other parts are closed spaces. Most of consumables such as spray pipes and conductive nozzles in the market are conical, the straight barrel-shaped scraper can only clean welding slag in a very limited area, and a large amount of welding slag still remains on the conical surfaces of the consumables such as the spray pipes and the conductive nozzles. In actual use, due to the influence of various factors, the centering and debugging difficulty of the rigid scraper center and the welding gun center is high, so that the phenomenon that consumables such as a spray pipe, a conductive nozzle and the like are scraped frequently occurs. When the gun is cleaned, the welding slag is accumulated in the closed space and cannot be discharged under the influence of the centrifugal force of the high-speed rotation of the scraper and the gravity of the welding slag.
Disclosure of Invention
In order to solve the technical problem, the invention provides a flexible scraper for cleaning a robot welding gun. The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a flexible scraper for cleaning a robot welding gun comprises a scraper holder, wherein the scraper holder is connected with a flexible scraper which extends into the welding gun through plastic deformation to clean welding slag, a cleaning cutting edge for scraping the welding slag is arranged at the front end of the flexible scraper, and a chip removal gap for discharging the welding slag is arranged on the flexible scraper;
the robot drives the welder motion, makes flexible scraper get into in the welder cavity, rotates through blade holder self simultaneously, drives flexible scraper and rotates, makes the clearance blade strike off the welding slag to discharge the welding slag through the chip removal clearance.
The flexible scraper is a right-handed spiral alloy spring extending along the axis direction of the cutter holder, and the chip removal gap is an interval between two adjacent circles of springs.
The helix angle of the alloy spring is 5 to 9 degrees.
One end of the flexible scraper, which is far away from the cleaning cutting edge, is provided with a tightening end which is connected with the cutter holder to fix the flexible scraper.
And the cutter holder is provided with a thread matched with the tightening end.
The tool apron is provided with a screw hole which enables the tool apron to be connected with a motor shaft.
The invention has the beneficial effects that: the flexible scraper is made of the alloy spring, can enter a welding gun cavity through plasticity, can clean welding slag among consumable materials such as a spray pipe and a conductive nozzle, and improves the gun cleaning effect and the production efficiency;
the centering debugging precision of the flexible scraper center and the welding gun center is reduced, so that the debugging difficulty is reduced, a cutter collision is avoided during debugging, and the labor intensity is reduced; the welding slag of clearance can be followed the chip removal clearance of flexible scraper and all discharged, has reduced the trouble risk that the welding slag jamming caused, has promoted the life of consumptive material such as spray tube and conductive nozzle.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic structural view of a cleaning state of the present invention;
FIG. 3 is a schematic view of a cleaning area of a conventional doctor blade
Fig. 4 is a schematic view of the cleaning area of the flexible blade of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be described more clearly and more completely with reference to the drawings in the following embodiments, and it is understood that the described embodiments are only a part of the present invention, rather than all of the present invention, and based on the embodiments, other embodiments obtained by those skilled in the art without inventive exercise are within the protection scope of the present invention.
As shown in fig. 1 to 2, a flexible scraper for cleaning a robot welding gun comprises a cutter holder 1, wherein the cutter holder 1 is connected with a flexible scraper 2 which extends into the welding gun through plastic deformation to clean welding slag, a cleaning cutting edge 21 for scraping the welding slag is arranged at the front end of the flexible scraper 2, and a chip removal gap 22 for discharging the welding slag is arranged on the flexible scraper 2; as shown in fig. 2, the flexible scraper 2 enters a conical welding gun cavity through the vertical and axial plastic deformation of the flexible scraper 2, and welding slag in the cavity is cleaned; the torch head of the welding torch is 3 in fig. 2;
the robot drives the welder motion, makes flexible scraper 2 get into in the welder cavity, rotates through blade holder 1 self simultaneously, drives flexible scraper 2 and rotates, makes clearance blade 21 strike off the welding slag to discharge the welding slag through chip removal clearance 22.
The flexible scraper 2 is an alloy spring which is spiral right and extends along the axial direction of the cutter holder 1, and the chip removal gap 22 is the interval between two adjacent circles of springs; the flexible scraper 2 is an alloy spring, has very high fatigue limit, is high temperature resistant, has good elasticity and tempering stability, utilizes the elastic deformation energy of the scraper, can reduce the precision of centering, prevents the damage of a welding gun caused by the collision of a cutter during centering, and can effectively clean welding slag and reduce the difficulty of centering debugging.
The helix angle of the alloy spring is 5-9 degrees; the helical angle of the alloy spring ensures that the chip removal gaps 22 are equal in size, and when the flexible scraper 2 rotates to ensure that the cleaning cutting edge 21 scrapes off the welding slag, the welding slag can be thrown out of the chip removal gaps 22; the helix angle is 4 as described in figure 1; the cleaning area of the flexible scraper 2 can be enlarged through the plastic deformation of the alloy spring, and the gun cleaning effect is improved; as shown in fig. 3, the cleaning zone of the conventional blade is shaded, fig. 4 shows the cleaning zone of the flexible blade 2 shaded, and the cleaning zone in fig. 4 is larger than that in fig. 3.
One end of the flexible scraper 2, which is far away from the cleaning cutting edge 21, is provided with a tightening end 23 connected with the cutter holder 1 for fixing the flexible scraper 2.
The tool apron 1 is provided with a thread 11 matched with the tightening end 23; the thread 11 is matched with the tightening end 23 to fix the flexible scraper 2 and the cutter holder 1, so that the flexible scraper 2 is prevented from falling off when the cutter holder 1 is connected with a motor to rotate; the tightening end 23 is provided with at least four turns cooperating with the thread 11 to improve the stability between the holder 1 and the flexible doctor blade 2.
The tool apron 1 is provided with a screw hole 12 for connecting the tool apron 1 and the motor shaft; the tool apron 1 is fixed with the motor by arranging a locking screw in the screw hole 12, so that the flexible scraper 2 is driven to rotate to scrape off welding slag in a welding gun cavity.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a flexible scraper that clearance robot welder used, includes blade holder (1), its characterized in that: the welding device is characterized in that the tool apron (1) is connected with a flexible scraper (2) which stretches into a welding gun through plastic deformation to clean welding slag, a cleaning cutting edge (21) for scraping the welding slag is arranged at the front end of the flexible scraper (2), and a chip removal gap (22) for discharging the welding slag is formed in the flexible scraper (2);
the robot drives the welding gun to move, so that the flexible scraper (2) enters the welding gun cavity, and meanwhile, the flexible scraper (2) is driven to rotate through the cutter holder (1) self, so that the cleaning cutting edge (21) scrapes off welding slag, and the welding slag is discharged through the chip removal gap (22).
2. A flexible doctor blade for cleaning a robotic welding gun according to claim 1, characterized in that: the flexible scraper (2) is a right-handed spiral alloy spring extending along the axis direction of the scraper holder (1), and the chip removal gap (22) is an interval between two adjacent circles of springs.
3. A flexible doctor blade for cleaning a robotic welding gun according to claim 2, characterized in that: the helix angle of the alloy spring is 5 to 9 degrees.
4. A flexible doctor blade for cleaning a robotic welding gun according to claim 1, characterized in that: one end of the flexible scraper (2) far away from the cleaning cutting edge (21) is provided with a tightening end (23) which is connected with the cutter holder (1) to fix the flexible scraper (2).
5. A flexible doctor blade for cleaning a robotic welding gun according to claim 4, characterized in that: the tool apron (1) is provided with a thread (11) matched with the tightening end (23).
6. A flexible doctor blade for cleaning a robotic welding gun according to claim 1, characterized in that: the tool apron (1) is provided with a screw hole (12) for connecting the tool apron (1) and the motor shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010749375.3A CN111761136A (en) | 2020-07-30 | 2020-07-30 | Flexible scraper for cleaning robot welding gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010749375.3A CN111761136A (en) | 2020-07-30 | 2020-07-30 | Flexible scraper for cleaning robot welding gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111761136A true CN111761136A (en) | 2020-10-13 |
Family
ID=72728061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010749375.3A Pending CN111761136A (en) | 2020-07-30 | 2020-07-30 | Flexible scraper for cleaning robot welding gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111761136A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681132A (en) * | 2021-05-13 | 2021-11-23 | 李庞军 | Gun head of welding gun |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100600677B1 (en) * | 2005-08-18 | 2006-07-19 | 김성암 | Cleaning apparatus for welding nozzle |
| KR101260212B1 (en) * | 2012-12-12 | 2013-05-06 | 배성숙 | Setting device of welding torch |
| CN205393761U (en) * | 2016-03-26 | 2016-07-27 | 广州大峰精密工业有限公司 | Welding robot's welding slag clearing device |
| CN106112233A (en) * | 2016-08-23 | 2016-11-16 | 高桥金属制品（苏州）有限公司 | The most clear a kind of rifle anti-block apparatus |
| CN109290665A (en) * | 2018-12-04 | 2019-02-01 | 广汽本田汽车有限公司 | Welding slag removing assembly |
| CN209867753U (en) * | 2019-05-09 | 2019-12-31 | 安阳凯地电磁技术有限公司 | Gun nozzle cleaning device in automatic copper welding |
| CN212495804U (en) * | 2020-07-30 | 2021-02-09 | 常州特尔玛枪嘴有限公司 | Flexible scraper for cleaning robot welding gun |
-
2020
- 2020-07-30 CN CN202010749375.3A patent/CN111761136A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100600677B1 (en) * | 2005-08-18 | 2006-07-19 | 김성암 | Cleaning apparatus for welding nozzle |
| KR101260212B1 (en) * | 2012-12-12 | 2013-05-06 | 배성숙 | Setting device of welding torch |
| CN205393761U (en) * | 2016-03-26 | 2016-07-27 | 广州大峰精密工业有限公司 | Welding robot's welding slag clearing device |
| CN106112233A (en) * | 2016-08-23 | 2016-11-16 | 高桥金属制品（苏州）有限公司 | The most clear a kind of rifle anti-block apparatus |
| CN109290665A (en) * | 2018-12-04 | 2019-02-01 | 广汽本田汽车有限公司 | Welding slag removing assembly |
| CN209867753U (en) * | 2019-05-09 | 2019-12-31 | 安阳凯地电磁技术有限公司 | Gun nozzle cleaning device in automatic copper welding |
| CN212495804U (en) * | 2020-07-30 | 2021-02-09 | 常州特尔玛枪嘴有限公司 | Flexible scraper for cleaning robot welding gun |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113681132A (en) * | 2021-05-13 | 2021-11-23 | 李庞军 | Gun head of welding gun |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN212495804U (en) | Flexible scraper for cleaning robot welding gun | |
| CN211774498U (en) | Hydraulic engineering desilting tube head | |
| CN111761136A (en) | Flexible scraper for cleaning robot welding gun | |
| CN209519424U (en) | A kind of hydrodynamic force self-cleaning filter | |
| CN115193845B (en) | Inside belt cleaning device of thick wall pipeline | |
| CN112893346A (en) | In-pipe composite visual automatic descaling device and descaling method | |
| CN113926744A (en) | Scale removing device of evaporative cooler | |
| CN103831478A (en) | Tool for removing burrs inside steel tube | |
| CN115922016B (en) | Electronic component welding jig capable of wiping welding head | |
| CN117086420A (en) | Micro-hole electrolytic machining device | |
| CN112453663A (en) | Method and device for shot blasting gun | |
| CN116276608A (en) | Spiral rust removing device for wire rods | |
| CN212496140U (en) | Multifunctional gun cleaner | |
| CN115364549A (en) | Self-cleaning structure filter for cold trap | |
| CN210498913U (en) | Welding equipment | |
| CN211361562U (en) | Machine tool chip removal mechanism capable of stably preventing scraps from splashing | |
| CN111774770A (en) | Multifunctional gun cleaner | |
| CN220760203U (en) | Thread cleaning device | |
| CN217287722U (en) | Dust treatment device is used in potassium feldspar powder production | |
| CN113510590A (en) | Repairing pretreatment device for metal water supply pipeline and using method | |
| CN213380548U (en) | CNC lathe washs bulb | |
| CN111550214A (en) | Clear stifled device of injection well water injection mandrel centre bore | |
| CN212192298U (en) | Chip cleaning device for high-speed numerical control vertical machining center | |
| CN217121162U (en) | Slag accumulation cleaning device of slag conveyor | |
| CN114575179B (en) | Combined slag remover for papermaking equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 213000 No.9, environmental protection Third Road, national environmental protection industrial park, Xinbei District, Changzhou City, Jiangsu Province Applicant after: Changzhou TELMA Technology Co.,Ltd. Address before: 213000 No.9, environmental protection Third Road, national environmental protection industrial park, Xinbei District, Changzhou City, Jiangsu Province Applicant before: TERMMEI TORCH & TIP Co. |