CN111748891A - Production method of antibacterial environment-friendly fabric - Google Patents
Production method of antibacterial environment-friendly fabric Download PDFInfo
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- CN111748891A CN111748891A CN202010494412.0A CN202010494412A CN111748891A CN 111748891 A CN111748891 A CN 111748891A CN 202010494412 A CN202010494412 A CN 202010494412A CN 111748891 A CN111748891 A CN 111748891A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
- D06C3/06—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by rotary disc, roller, or like apparatus
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/02—Wool
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a production method of an antibacterial environment-friendly fabric, which comprises the following steps of S1: selecting high-quality wool, degreasing, cleaning and drying for later use; s2: dyeing the wool prepared in the S1 by using a nano-vanillin dye, wherein the dyed wool is reserved; s3: preparing wool yarns from the wool and the soft silk fibers dyed in the step S2 through blowing-carding, combing, drawing, roving and spinning processes of a cotton spinning process for later use; according to the invention, the quality of the processed and formed fabric is effectively ensured by selecting high-quality wool, the wool quality is improved by degreasing and cleaning, the color of the processed and formed fabric is ensured to be uniform by dyeing the wool, the wool and the soft silk fiber are processed by using a cotton spinning process, the softness and comfort performance of the formed fabric are improved, wool yarns are formed after the wool is processed, the fabric is manufactured by a textile process, the fabric is uniformly cooled and stretched by arranging the stretching and cooling device, the processing efficiency of the fabric is effectively improved, and the finished product quality of the fabric is ensured.
Description
Technical Field
The invention relates to the technical field of fabric processing, in particular to a production method of an antibacterial environment-friendly fabric.
Background
With the continuous development of economy and the continuous improvement of the living standard of materials, the concept of people to clothes is changed, the health care consciousness is continuously enhanced, the traditional classical high-grade worsted fabric no longer meets the requirements of people, and therefore the requirements of antibacterial property, comfort, warmth retention and the like on various textiles and clothes are also continuously improved. The antibacterial performance and the environmental protection performance are important functional indexes of the textile fabric, and the shape retention is an important quality index of the textile fabric. In the processing process of the existing fabric, the quality of the fabric raw materials is poor, so that the processing and forming quality of the fabric is influenced, the dyeing effect is poor when the fabric is processed, the color and luster of the fabric are uneven, the cooling process after the fabric is dyed is complicated and uneven, and the processing efficiency and the finished product quality of the fabric are influenced.
Disclosure of Invention
The invention aims to provide a production method of an antibacterial environment-friendly fabric, which effectively ensures the quality of a processed and formed fabric by selecting high-quality wool, improves the quality of the wool by degreasing and cleaning, ensures the uniform color of the processed and formed fabric by dyeing the wool, improves the soft and comfortable performance of the formed fabric by processing the wool and soft silk fibers by a cotton spinning process, forms wool yarns after the wool is processed, manufactures a fabric through a textile process, carries out secondary dyeing on the prepared and formed fabric, ensures the uniform color of the fabric, uniformly cools and stretches the fabric by arranging a stretching and cooling device, effectively improves the processing efficiency of the fabric, and ensures the finished product quality of the fabric.
The purpose of the invention can be realized by the following technical scheme:
a production method of an antibacterial environment-friendly fabric comprises the following steps:
s1: selecting high-quality wool, degreasing, cleaning and drying for later use;
s2: dyeing the wool prepared in the S1 by using a nano-vanillin dye, wherein the dyed wool is reserved;
s3: preparing wool yarns from the wool and the soft silk fibers dyed in the step S2 through blowing-carding, combing, drawing, roving and spinning processes of a cotton spinning process for later use;
s4: the wool yarn is made into fabric through warping and weaving processes, the fabric is placed on a stretching cooling device for cooling and stretching after being dyed and processed, a driving motor works to drive a driving shaft and a driving gear to rotate, the driving gear drives a guide gear, a first transmission gear, a second transmission gear and an adjusting gear to rotate through a chain, the guide gear drives a guide roller to rotate, the first transmission gear and the second transmission gear respectively drive a first cooling roller and a second cooling roller to rotate, the fabric enters the first cooling roller through the guide effect of the guide roller, a protective sleeve arranged on the guide roller plays a role in protecting different fabrics, different protective sleeves are replaced for different dyed fabrics, an external circulating water cooling mechanism flows into the first cooling roller through a cooling water connector connected to the first connecting shaft, and heat on the fabric is conducted to internal cooling water through heat conduction of the cooling roller, the heat conduction effect is improved by the plurality of heat conduction fin plates arranged on the inner wall of the cooling roller, the heat is conducted into cooling water, the cooling water with the heat of the fabric is discharged out of the first cooling roller through the second connecting shaft, the external circulating water cooling mechanism carries out circulating cooling on the cooling water to realize cooling of the fabric, the fabric passes through the first cooling roller and then passes through the second cooling roller to realize cooling of two sides of the fabric, and the cooled fabric is wound through the winding roller;
s5: and spraying an antibacterial anticorrosive layer on the surface of the dyed fabric, and drying to obtain the antibacterial environment-friendly fabric.
Preferably, the stretching cooling device comprises a device main body frame, a mounting frame, a driving motor, a driving gear, a first bearing seat, a second bearing seat, a first cooling roller, a second cooling roller and a cooling water joint; the mounting rack is fixedly arranged on the device main body frame, two groups of the mounting racks are symmetrically distributed at two ends of the device main body frame, the driving motor is fixedly arranged on the device main body frame, the output end of the driving motor is provided with a driving shaft, and the driving gear is fixedly arranged on the driving shaft; the first bearing seat and the second bearing seat are fixedly arranged on the mounting frame, the first bearing seat is positioned right above the second bearing seat, and connecting bearings are arranged in the first bearing seat and the second bearing seat;
the first cooling roller comprises a cooling roller body, a sealing cover plate, a first connecting shaft, a second connecting shaft and a through hole; the cooling roller is characterized in that the sealing cover plates are hermetically connected to two sides of the cooling roller, the first connecting shaft is fixedly connected to the outside of the sealing cover plate on one side, the second connecting shaft is fixedly connected to the outside of the sealing cover plate on the other side, through holes are formed in the central axes of the first connecting shaft and the second connecting shaft, the through holes are communicated with the inner cavity of the cooling roller, the cooling water connectors are respectively and rotatably connected to the end parts of the first connecting shaft and the second connecting shaft, the cooling water connectors at two ends are communicated with an external circulating water cooling mechanism, and the structure and function of the second cooling roller are the same as those of the first cooling;
first even axle and the second on the first chill roll are connected the connection bearing inner circle that sets up on first bearing frame respectively, the second on the first chill roll links a shaft end fixedly connected with first drive gear, first even axle and the second on the second chill roll link the connection bearing inner circle that sets up on the second bearing frame respectively, the second on the second chill roll links a shaft end fixedly connected with second drive gear, first drive gear and second drive gear pass through the chain and are connected with drive gear meshing transmission.
Preferably, a third bearing seat is fixedly mounted on the side wall of the support frame, a connecting bearing is arranged in the third bearing seat, and an inner ring of the connecting bearing of the third bearing seat is connected with a guide roller.
Preferably, the periphery of the guide roller is sleeved with a protective sleeve, the end part of one side, close to the driving motor, of the guide roller is fixedly connected with a guide gear, and the guide gear is in meshed transmission connection with the driving gear through a chain.
Preferably, a chain adjusting mechanism is arranged on the mounting frame close to one side of the driving motor, and comprises an adjusting plate, an adjusting waist hole, an adjusting shaft, an adjusting bearing and an adjusting gear; be provided with on the regulating plate and adjust the waist hole, the regulating plate passes through the bolt and installs on the mounting bracket, regulating spindle fixed mounting is on the regulating plate, regulating bearing inner circle fixed mounting is on the regulating spindle, adjusting gear connects in the regulating bearing outer lane, adjusting gear passes through the chain and is connected with drive gear meshing transmission.
Preferably, the inner side wall of the cooling roller is provided with heat-conducting fin plates, and the heat-conducting fin plates are provided with a plurality of groups and are distributed on the inner periphery of the cooling roller in a circumferential array mode.
Preferably, the cooling water joint comprises a joint main body and a joint; the connector is fixedly arranged on the connector main body, the connector is respectively connected with the first connecting shaft and the second connecting shaft in a rotating mode, and a water flowing through groove is formed in the connector main body and the connector.
Preferably, the first connecting shaft and the second connecting shaft are fixedly provided with sealing bearings on through holes, inner rings of the sealing bearings are connected with the connector, and annular stop blocks matched with the connector are arranged on the inner side walls of the through holes.
The invention has the beneficial effects that: the quality of the processed and formed fabric is effectively ensured by selecting high-quality wool, the wool quality is improved by degreasing and cleaning, the wool is dyed, the color of the processed and formed fabric is ensured to be uniform, wool and soft silk fibers are processed by utilizing a cotton spinning process, the softness and comfort performance of the formed fabric are improved, wool yarns are formed after the wool is processed, the formed fabric is made into a fabric through a textile process, secondary dyeing is carried out on the prepared and formed fabric, the color of the fabric is ensured to be uniform, the fabric is uniformly cooled and stretched by arranging a stretching and cooling device, the processing efficiency of the fabric is effectively improved, and the finished product quality of the fabric is ensured;
after dyeing and processing the fabric, putting the fabric on a stretching and cooling device for cooling and stretching, driving a driving shaft and a driving gear to rotate by the work of a driving motor, driving the guide gear, a first transmission gear, a second transmission gear and an adjusting gear to rotate by a chain, realizing that a group of driving motors drives a plurality of groups of gears to rotate by the matching connection of the gears and racks, driving the guide roller to rotate by the guide gear, driving the first cooling roller and the second cooling roller to rotate respectively by the first transmission gear and the second transmission gear, driving a plurality of groups of rollers to rotate by a group of driving motors, effectively ensuring the synchronous rotation of the rollers to realize uniform cooling and stretching of the fabric, ensuring the cooling and stretching effect of the fabric, leading the fabric to enter the first cooling roller by the guide effect of the guide roller, and protecting different fabrics by a protecting sleeve arranged on the guide roller, different protective sleeves are replaced for fabrics with different dyeings, the fact that cross contamination of colors cannot be caused when stretching cooling is conducted between the fabrics with different colors is effectively guaranteed, the protection effect of the fabrics is effectively improved, an external circulating water cooling mechanism flows into a first cooling roller through a cooling water joint connected to a first connecting shaft, heat on the fabrics is conducted to internal cooling water through heat conduction of the cooling roller, the heat conduction effect is improved through a plurality of heat conduction fin plates arranged on the inner wall of the cooling roller, the heat conduction fin plates arranged in a circumferential array can evenly conduct the heat on the fabrics to the cooling water in the cooling roller, after the heat is conducted to the cooling water, the heat of the fabrics is conducted by the cooling water and then is discharged out of the first cooling roller through a second connecting shaft, the external circulating water cooling mechanism carries out circulating cooling on the cooling water, cooling of the fabrics is achieved, and uninterrupted and efficient cooling and stretching of the fabrics are guaranteed, thereby effectively improve the efficiency to the surface fabric processing, the fabric passes through the second chill roll after first chill roll, realizes cooling the both sides of fabric, ensures that fabric both sides face is evenly cooled down to effectively ensure the processingquality to the surface fabric, the fabric after cooling down carries out the rolling through the wind-up roll.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a stretching cooling device according to the present invention;
FIG. 2 is a schematic axial view of the stretching and cooling device of the present invention;
FIG. 3 is a front view of the stretch cooling apparatus of the present invention;
FIG. 4 is a schematic view of the structure of a first chill roll according to the present invention;
FIG. 5 is a cross-sectional view taken along line B-B of FIG. 4 in accordance with the present invention;
FIG. 6 is a schematic view of the structure of the cooling water joint of the present invention;
FIG. 7 is a cross-sectional view taken along line A-A of FIG. 6 in accordance with the present invention;
FIG. 8 is a schematic view showing an assembly structure of the cooling water joint and the first cooling roller according to the present invention;
FIG. 9 is a schematic view of the structure of the chain adjustment mechanism of the present invention;
in the figure: 1. a device main body frame; 2. a mounting frame; 3. a drive motor; 4. a drive shaft; 5. a drive gear; 6. a first bearing housing; 7. a second bearing housing; 8. a first cooling roll; 9. a second cooling roll; 10. a first drive gear; 11. a second transmission gear; 12. a cooling water joint; 13. a third bearing seat; 14. a guide roller; 15. a protective sleeve; 16. a guide gear; 17. a chain adjusting mechanism; 18. cooling the roller; 19. sealing the cover plate; 20. a first coupling shaft; 21. a second coupling shaft; 22. a through hole; 23. a heat-conducting fin plate; 24. a connector body; 25. a water flowing through groove; 26. a connector; 27. an annular stop block; 28. sealing the bearing; 29. an adjusting plate; 30. adjusting a waist hole; 31. an adjustment shaft; 32. adjusting the bearing; 33. and adjusting the gear.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A production method of an antibacterial environment-friendly fabric comprises the following steps:
s1: selecting high-quality wool, degreasing, cleaning and drying for later use;
s2: dyeing the wool prepared in the S1 by using a nano-vanillin dye, wherein the dyed wool is reserved;
s3: preparing wool yarns from the wool and the soft silk fibers dyed in the step S2 through blowing-carding, combing, drawing, roving and spinning processes of a cotton spinning process for later use;
s4: the wool yarns are made into fabrics through warping and weaving processes, the fabrics are placed on a stretching cooling device for cooling and stretching after being dyed, a driving motor 3 works to drive a driving shaft 4 and a driving gear 5 to rotate, the driving gear 5 drives a guide gear 16, a first transmission gear 10, a second transmission gear 11 and an adjusting gear 33 to rotate through a chain, the guide gear 16 drives a guide roller 14 to rotate, the first transmission gear 10 and the second transmission gear 11 respectively drive a first cooling roller 8 and a second cooling roller 9 to rotate, the fabrics enter the first cooling roller 8 through the guide effect of the guide roller 14, a protective sleeve 15 arranged on the guide roller 14 plays a role in protecting different fabrics, different protective sleeves 15 are replaced for different dyed fabrics, an external circulating water cooling mechanism flows into the first cooling roller 8 through a cooling water joint 12 connected to a first connecting shaft 20, the heat on the fabric is conducted to the internal cooling water through the heat conduction of the cooling roller 18, the heat conduction effect is improved through the plurality of heat conduction fins 23 arranged on the inner wall of the cooling roller 18, the heat is conducted into the cooling water, the cooling water with the heat of the fabric is discharged out of the first cooling roller 8 through the second connecting shaft 21, the external circulating water cooling mechanism carries out circulating cooling on the cooling water, the cooling of the fabric is realized, the fabric passes through the first cooling roller 8 and then passes through the second cooling roller 9, the cooling of two sides of the fabric is realized, and the cooled fabric is wound through the winding roller;
s5: and spraying an antibacterial anticorrosive layer on the surface of the dyed fabric, and drying to obtain the antibacterial environment-friendly fabric.
Referring to fig. 1-7, the stretching cooling device includes a device main body frame 1, a mounting frame 2, a driving motor 3, a driving gear 5, a first bearing seat 6, a second bearing seat 7, a first cooling roller 8, a second cooling roller 9 and a cooling water joint 12; the mounting rack 2 is fixedly arranged on the device main body frame 1, two groups of the mounting racks 2 are symmetrically distributed at two ends of the device main body frame 1, the driving motor 3 is fixedly arranged on the device main body frame 1, the output end of the driving motor 3 is provided with a driving shaft 4, and the driving gear 5 is fixedly arranged on the driving shaft 4; the first bearing seat 6 and the second bearing seat 7 are both fixedly arranged on the mounting frame 2, the first bearing seat 6 is positioned right above the second bearing seat 7, and connecting bearings are arranged in the first bearing seat 6 and the second bearing seat 7;
the first cooling roller 8 comprises a cooling roller barrel 18, a sealing cover plate 19, a first connecting shaft 20, a second connecting shaft 21 and a through hole 22; the cooling roller is characterized in that the sealing cover plates 19 are hermetically connected to two sides of the cooling roller 18, the first connecting shaft 20 is fixedly connected to the outside of the sealing cover plate 19 on one side, the second connecting shaft 21 is fixedly connected to the outside of the sealing cover plate 19 on the other side, through holes 22 are formed in the central axes of the first connecting shaft 20 and the second connecting shaft 21, the through holes 22 are communicated with the inner cavity of the cooling roller 18, the cooling water connectors 12 are respectively and rotatably connected to the end parts of the first connecting shaft 20 and the second connecting shaft 21, the cooling water connectors 12 at two ends are communicated with an external circulating water cooling mechanism, and the structure and function of the second cooling roller 9 are the same as those of the;
first connecting shaft 20 and second on the first cooling roller 8 link axle 21 and connect the connection bearing inner circle that sets up on first bearing frame 6 respectively, the first drive gear 10 of the even axle 21 tip fixedly connected with of second on the first cooling roller 8, the first connecting shaft 20 and the second on the second cooling roller 9 link axle 21 and connect the connection bearing inner circle that sets up on second bearing frame 7 respectively, the even axle 21 tip fixedly connected with second drive gear 11 of second on the second cooling roller 9, first drive gear 10 and second drive gear 11 are connected with drive gear 5 through the chain meshing transmission.
A third bearing seat 13 is fixedly mounted on the side wall of the support frame 2, a connecting bearing is arranged in the third bearing seat 13, and a guide roller 14 is connected to the inner ring of the connecting bearing of the third bearing seat 13.
The periphery of the guide roller 14 is sleeved with a protective sleeve 15, the end part of one side, close to the driving motor 3, of the guide roller 14 is fixedly connected with a guide gear 16, and the guide gear 16 is in meshed transmission connection with the driving gear 5 through a chain.
A chain adjusting mechanism 17 is arranged on the mounting frame 2 close to one side of the driving motor 3, and the chain adjusting mechanism 17 comprises an adjusting plate 29, an adjusting waist hole 30, an adjusting shaft 31, an adjusting bearing 32 and an adjusting gear 33; be provided with on the regulating plate 29 and adjust waist hole 30, regulating plate 29 passes through the bolt and installs on mounting bracket 2, 31 fixed mounting of regulating spindle is on regulating plate 29, regulating bearing 32 inner circle fixed mounting is on regulating spindle 31, adjusting gear 33 connects in regulating bearing 32 outer lane, adjusting gear 33 passes through the chain and is connected with drive gear 5 meshing transmission.
And heat-conducting fin plates 23 are arranged on the inner side wall of the cooling roller 18, and a plurality of groups of heat-conducting fin plates 23 are arranged and distributed on the inner periphery of the cooling roller 18 in a circumferential array mode.
The cooling water joint 12 comprises a joint main body 24 and a joint 26; the connector 26 is fixedly arranged on the connector main body 24, the connector 26 is respectively connected with the first connecting shaft 20 and the second connecting shaft 21 in a rotating mode, and a water flowing through groove 25 is formed in the connector main body 24 and the connector 26.
And sealing bearings 28 are fixedly mounted on the through holes 22 of the first connecting shaft 20 and the second connecting shaft 21, inner rings of the sealing bearings 28 are connected with the connector 26, and annular stop blocks 27 matched with the connector 26 are arranged on the inner side walls of the through holes 22.
The invention has the beneficial effects that: the quality of the processed and formed fabric is effectively ensured by selecting high-quality wool, the wool quality is improved by degreasing and cleaning, the wool is dyed, the color of the processed and formed fabric is ensured to be uniform, wool and soft silk fibers are processed by utilizing a cotton spinning process, the softness and comfort performance of the formed fabric are improved, wool yarns are formed after the wool is processed, the formed fabric is made into a fabric through a textile process, secondary dyeing is carried out on the prepared and formed fabric, the color of the fabric is ensured to be uniform, the fabric is uniformly cooled and stretched by arranging a stretching and cooling device, the processing efficiency of the fabric is effectively improved, and the finished product quality of the fabric is ensured;
after dyeing and processing the fabric, putting the fabric on a stretching and cooling device for cooling and stretching, driving a driving shaft 4 and a driving gear 5 to rotate by the work of a driving motor 3, driving the driving gear 5 to drive a guide gear 16, a first transmission gear 10, a second transmission gear 11 and an adjusting gear 33 to rotate through a chain, realizing that one group of driving motors drives a plurality of groups of gears to rotate through the matching connection of the gears and racks, driving a guide roller 14 to rotate by the guide gear 16, driving a first cooling roller 8 and a second cooling roller 9 to rotate respectively by the first transmission gear 10 and the second transmission gear 11, driving a plurality of groups of rollers to rotate through one group of driving motors, effectively ensuring the synchronous rotation of the rollers to realize uniform cooling and stretching of the fabric, ensuring the cooling and stretching effect of the fabric, leading the fabric to enter the first cooling roller 8 through the guide effect of the guide roller 14, and protecting sleeves 15 arranged on the guide roller 14 play a role in protecting different fabrics, different protective sleeves 15 are replaced for fabrics with different dyeings, the fact that cross contamination of colors cannot be caused when stretching cooling is conducted on the fabrics with different colors is effectively guaranteed, the protection effect on the fabrics is effectively improved, an external circulating water cooling mechanism flows into a first cooling roller 8 through a cooling water connector 12 connected to a first connecting shaft 20, heat on the fabrics is conducted to internal cooling water through heat conduction of the cooling roller 18, heat conduction effects are improved through a plurality of heat conduction fins 23 arranged on the inner wall of the cooling roller 18, the heat conduction fins 23 arranged in a circumferential array can evenly conduct the heat on the fabrics to the cooling water in the cooling roller 18, after the heat is conducted to the cooling water, the heat of the fabrics carried by the cooling water is discharged out of the first cooling roller 8 through a second connecting shaft 21, the external circulating water cooling mechanism conducts circulating cooling on the cooling water, and cooling on the fabrics is achieved, ensure to carry out incessant high-efficient cooling and stretching to the fabric to effectively improve the efficiency to the surface fabric processing, the fabric passes through second chill roll 9 after first chill roll 8, realizes cooling the both sides of fabric, ensures that fabric both sides face is even cooled off, thereby effectively ensures the processingquality to the surface fabric, the fabric after the cooling carries out the rolling through the wind-up roll.
When the invention is used, after dyeing and processing the fabric, the fabric is put on a stretching cooling device for cooling and stretching, the driving motor 3 works to drive the driving shaft 4 and the driving gear 5 to rotate, the driving gear 5 drives the guide gear 16, the first transmission gear 10, the second transmission gear 11 and the adjusting gear 33 to rotate through chains, the driving gear and the racks are matched and connected, so that one group of driving motor drives a plurality of groups of gears to rotate, the guide gear 16 drives the guide roller 14 to rotate, the first transmission gear 10 and the second transmission gear 11 respectively drive the first cooling roller 8 and the second cooling roller 9 to rotate, a plurality of groups of rollers are driven to rotate through one group of driving motor, the synchronous rotation of the rollers is effectively ensured to realize uniform cooling and stretching of the fabric, the cooling and stretching effect of the fabric is ensured, the fabric enters the first cooling roller 8 through the guide effect of the guide roller 14, the protective sleeve 15 arranged on the guide roller 14 plays a role in protecting different fabrics, different protective sleeves 15 are replaced for fabrics with different colors, the fact that the fabrics with different colors are stretched and cooled is effectively guaranteed, the cross contamination of colors cannot be caused, the protective effect on the fabrics is effectively improved, an external circulating water cooling mechanism flows into a first cooling roller 8 through a cooling water connector 12 connected to a first connecting shaft 20, heat on the fabrics is conducted to internal cooling water through the heat conduction of the cooling roller 18, the heat conduction effect is improved through a plurality of heat conduction fin plates 23 arranged on the inner wall of the cooling roller 18, the heat conduction fin plates 23 arranged in a circumferential array can evenly conduct the heat on the fabrics to the cooling water in the cooling roller 18, after the heat is conducted to the cooling water, the heat of the fabrics is carried by the cooling water and is discharged out of the first cooling roller 8 through a second connecting shaft 21, outside circulation water-cooling mechanism carries out circulative cooling to the cooling water, realizes the cooling to the fabric, ensures to carry out incessant high-efficient cooling and stretching to the fabric to effectively improve the efficiency to surface fabric processing, the fabric passes through second chill roll 9 after first chill roll 8, realizes cooling to the both sides of fabric, ensures that fabric both sides face is evenly cooled, thereby effectively ensures the processingquality to surface fabric, the fabric after the cooling carries out the rolling through the wind-up roll.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The production method of the antibacterial environment-friendly fabric is characterized by comprising the following steps:
s1: selecting high-quality wool, degreasing, cleaning and drying for later use;
s2: dyeing the wool prepared in the S1 by using a nano-vanillin dye, wherein the dyed wool is reserved;
s3: preparing wool yarns from the wool and the soft silk fibers dyed in the step S2 through blowing-carding, combing, drawing, roving and spinning processes of a cotton spinning process for later use;
s4: the wool yarns are made into fabrics through warping and weaving processes, the fabrics are put on a stretching cooling device for cooling and stretching after being dyed, a driving motor (3) works to drive a driving shaft (4) and a driving gear (5) to rotate, the driving gear (5) drives a guide gear (16), a first transmission gear (10), a second transmission gear (11) and an adjusting gear (33) to rotate through a chain, the guide gear (16) drives a guide roller (14) to rotate, the first transmission gear (10) and the second transmission gear (11) respectively drive a first cooling roller (8) and a second cooling roller (9) to rotate, the fabrics enter the first cooling roller (8) through the guide effect of the guide roller (14), a protective sleeve (15) arranged on the guide roller (14) plays a protective role in protecting different fabrics, different protective sleeves (15) are replaced for different dyed fabrics, the external circulating water cooling mechanism flows into the first cooling roller (8) through a cooling water joint (12) connected to the first connecting shaft (20), heat on the fabric is conducted to internal cooling water through heat conduction of the cooling roller (18), a plurality of heat conduction fin plates (23) arranged on the inner wall of the cooling roller (18) improve the heat conduction effect, the heat is conducted into the cooling water, the cooling water with the heat of the fabric is discharged out of the first cooling roller (8) through the second connecting shaft (21), the external circulating water cooling mechanism carries out circulating cooling on the cooling water, cooling of the fabric is achieved, the fabric passes through the first cooling roller (8) and then passes through the second cooling roller (9), cooling of two sides of the fabric is achieved, and the cooled fabric is rolled through the rolling roller;
s5: and spraying an antibacterial anticorrosive layer on the surface of the dyed fabric, and drying to obtain the antibacterial environment-friendly fabric.
2. The production method of the antibacterial environment-friendly fabric as claimed in claim 1, wherein the stretching and cooling device comprises a device body frame (1), a mounting frame (2), a driving motor (3), a driving gear (5), a first bearing seat (6), a second bearing seat (7), a first cooling roller (8), a second cooling roller (9) and a cooling water joint (12); the mounting rack (2) is fixedly arranged on the device main body rack (1), two groups of the mounting rack (2) are symmetrically distributed at two ends of the device main body rack (1), the driving motor (3) is fixedly arranged on the device main body rack (1), the output end of the driving motor (3) is provided with a driving shaft (4), and the driving gear (5) is fixedly arranged on the driving shaft (4); the first bearing seat (6) and the second bearing seat (7) are both fixedly mounted on the mounting frame (2), the first bearing seat (6) is positioned right above the second bearing seat (7), and connecting bearings are arranged in the first bearing seat (6) and the second bearing seat (7);
the first cooling roller (8) comprises a cooling roller (18), a sealing cover plate (19), a first connecting shaft (20), a second connecting shaft (21) and a through hole (22); the cooling roller is characterized in that the sealing cover plates (19) are connected to two sides of the cooling roller (18) in a sealing mode, the first connecting shaft (20) is fixedly connected to the outside of the sealing cover plate (19) on one side, the second connecting shaft (21) is fixedly connected to the outside of the sealing cover plate (19) on the other side, through holes (22) are formed in the central axes of the first connecting shaft (20) and the second connecting shaft (21), the through holes (22) are communicated with the inner cavity of the cooling roller (18), the cooling water connectors (12) are respectively connected to the end portions of the first connecting shaft (20) and the second connecting shaft (21) in a rotating mode, the cooling water connectors (12) at two ends are communicated with an external circulating water cooling mechanism, and the structure and function of the second cooling roller (9) are the same as those of the first;
first even axle (20) and second on first chill roll (8) link axle (21) and connect the connection bearing inner circle that sets up on first bearing frame (6) respectively, the second on first chill roll (8) links axle (21) tip fixedly connected with first transmission gear (10), first even axle (20) and second on second chill roll (9) link axle (21) and connect the connection bearing inner circle that sets up on second bearing frame (7) respectively, second on second chill roll (9) links axle (21) tip fixedly connected with second transmission gear (11), first transmission gear (10) and second transmission gear (11) are connected with drive gear (5) meshing transmission through the chain.
3. The production method of the antibacterial environment-friendly fabric as claimed in claim 2, characterized in that a third bearing seat (13) is fixedly mounted on the side wall of the support frame (2), a connecting bearing is arranged in the third bearing seat (13), and a guiding roller (14) is connected to an inner ring of the connecting bearing of the third bearing seat (13).
4. The production method of the antibacterial environment-friendly fabric according to claim 3, characterized in that a protective sleeve (15) is sleeved on the periphery of the guide roller (14), a guide gear (16) is fixedly connected to one side end of the guide roller (14) close to the driving motor (3), and the guide gear (16) is in meshing transmission connection with the driving gear (5) through a chain.
5. The production method of the antibacterial environment-friendly fabric as claimed in claim 2, wherein a chain adjusting mechanism (17) is arranged on the mounting frame (2) close to one side of the driving motor (3), and the chain adjusting mechanism (17) comprises an adjusting plate (29), an adjusting waist hole (30), an adjusting shaft (31), an adjusting bearing (32) and an adjusting gear (33); be provided with on regulating plate (29) and adjust waist hole (30), regulating plate (29) are installed on mounting bracket (2) through the bolt, regulating spindle (31) fixed mounting is on regulating plate (29), regulating bearing (32) inner circle fixed mounting is on regulating spindle (31), adjusting gear (33) are connected in regulating bearing (32) outer lane, adjusting gear (33) are connected through chain and drive gear (5) meshing transmission.
6. The production method of the antibacterial environment-friendly fabric as claimed in claim 2, wherein heat-conducting fin plates (23) are arranged on the inner side wall of the cooling roller (18), and the heat-conducting fin plates (23) are provided with a plurality of groups and distributed on the inner periphery of the cooling roller (18) in a circumferential array.
7. The production method of the antibacterial environment-friendly fabric as claimed in claim 2, wherein the cooling water joint (12) comprises a joint main body (24) and a joint (26); the connector (26) is fixedly arranged on the connector main body (24), the connector (26) is respectively connected with the first connecting shaft (20) and the second connecting shaft (21) in a rotating mode, and a water flowing through groove (25) is formed in the connector main body (24) and the connector (26).
8. The production method of the antibacterial environment-friendly fabric as claimed in claim 7, wherein sealing bearings (28) are fixedly mounted on through holes (22) of the first connecting shaft (20) and the second connecting shaft (21), inner rings of the sealing bearings (28) are connected with the connecting head (26), and annular stop blocks (27) matched with the connecting head (26) are arranged on inner side walls of the through holes (22).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010494412.0A CN111748891A (en) | 2020-06-03 | 2020-06-03 | Production method of antibacterial environment-friendly fabric |
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| CN202010494412.0A CN111748891A (en) | 2020-06-03 | 2020-06-03 | Production method of antibacterial environment-friendly fabric |
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| CN111748891A true CN111748891A (en) | 2020-10-09 |
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