CN111747761B - 一种钛增强刚玉系耐火材料及制备方法 - Google Patents
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Abstract
本发明涉及一种钛增强刚玉系材料及制备方法,属于耐火材料领域。产品是通过化学成分和物理组成的调控从金属铝还原金红石精矿后的渣中,制备钛增强刚玉合成原料。所使用的金红石矿物中Fe含量较高,得到的金属为钛铁合金,通过电熔减少渣中的金属夹杂。产品的主要化学成分(以正价氧化物含量表示)为Al2O3和TiO2,有少量MgO、Fe2O3、CaO,SiO2,Na2O。主晶相刚玉,次晶相三氧化二钛。其它物相为尖晶石和六铝酸钙。显气孔率在≤10%;体积密度在3.5‑3.9g/cm3之间。产品实现了矿渣的高效利用,得到了一种具有高性能和高应用价值的耐火材料。同时具有环保意义和经济价值。
Description
技术领域
本发明涉及制备一种新型耐火材料,尤其涉及一种钛增强刚玉耐火材料制备方法,属于耐火材料领域。
背景技术
金属钛因具有密度小、比强度高、耐腐蚀性好等优点,在航空航天、石油、化工、冶金等众多领域都有重要应用。它的制备方法有很多种,常见的有卤化钛还原分解法、钛化合物电解法、氧化钛还原法。其中氧化钛还原法是在TiO2富集物料中,添加比钛更活泼的金属,实现氧化钛的脱氧。金属铝来源广,价格低,常被选用为金属钛生产过程中的还原剂。通过高温下的反应TiO2+Al=Ti+Al2O3来实现金属钛的冶炼。金属钛熔点较低会与高熔点的反应渣Al2O3和未反应的TiO2分离,因Al2O3熔点过高,会夹杂大量的金属钛,在冶炼过程中会添加石灰,生成铝酸钙低熔点相,减少金属夹杂。
用上述方法冶炼金属钛产生的矿渣含钛铝酸钙的应用价值较低,不利于环保要求的二次利用。本发明涉及的金属钛冶炼过程,以金属铝为还原剂,但不在生产过程中添加石灰水,而是将Al2O3、TiO2、金属Ti混合的矿渣在高温电炉下加热,以减少金属钛的夹杂。以此得到一种钛增强的刚玉材料。
在刚玉系材料中添加TiO2,可以得到钛酸铝增强相。该相熔点高、线膨胀系数低,对金属铝液、钢液、铜渣和钢渣具有优良的抗侵蚀性以及抗碱性材料腐蚀。在刚玉系材料中添加金属钛,在氮气低氧分压条件下可生成非氧化物增强相TiC、TiN和Ti(C,N)。这些相都具有熔点高、热膨胀系数小、化学稳定性高、耐腐蚀、与金属润湿性差等优点。即在刚玉系材料中添加TiO2或金属钛对材料性能有较大提升。但TiO2和金属钛价格都相对昂贵,该复合材料成本较高。
发明内容
本发明旨在制备出一种钛增强刚玉系耐火材料及制备方法。产品是通过化学成分和物理组成的调控从金属铝还原金红石精矿后的渣中,制备钛增强刚玉合成原料。所使用的金红石矿物中Fe含量较高,得到的金属为钛铁合金。产品的主要化学成分为Al2O3和TiO2,有少量Fe2O3和MgO等。产品实现了矿渣的高效利用,得到了一种具有高性能和高应用价值的耐火材料。同时具有环保意义和经济价值。
一种钛增强刚玉系耐火材料,其特征在于:材料由Al2O3,TiO2,MgO,Fe2O3,CaO,SiO2,Na2O组成,其中:
Al2O3的含量为70-90%;TiO2的含量为5-25%;MgO的含量为0-15%;Fe2O3的含量为0-15%;CaO的含量为0-3%;SiO2的含量为0-2%;Na2O的含量为0-2%。
进一步地,所述材料具有以下一种或多种特征:
(1)所述材料的物相组成为:主晶相刚玉,次晶相三氧化二钛;其它物相为尖晶石和六铝酸钙。
(2)所述材料的显气孔率在0-10%之间;
(3)所属材料的体积密度在3.5-3.9g/cm3之间。
如上所述的一种钛增强的刚玉材料的制备方法,其特征在于,包括以下步骤:
(a)对含Fe2O3含量在质量百分比≤15%的金红石矿进行冶炼(冶炼过程中不添加CaO),得到钛铁合金,液固分离后得到矿渣;
(b)步骤(a)中得到的矿渣进行电熔处理,电熔温度为2000℃-2300℃,电熔时间3-5h,不间断连续生产,得到金属夹杂进一步减少的矿渣;即钛增强的刚玉材料。
进一步地,根据实际要求,在步骤(b)所述的电熔处理时,添加0-10%的MgO,0-10%的Fe2O3。
本发明通过改良金属钛的冶炼过程,实现了矿渣的二次利用,得到了低成本的钛增强刚玉耐火材料。
本发明的积极效果
1、本发明通过改进传统的金属钛冶炼工艺成功实现了矿渣的二次利用,极大减少了环境污染,提升了资源的二次利用率。
2、本发明实现方法简单易行。
3、本发明得到的矿渣材料TiO2含量高,对刚玉系材料的性能提升有重要意义。
4、本发明可通过化学成分和物理组成的调控,如在电熔步骤中的添加一定量的其它耐火原料,得到特定组分的钛增强刚玉系材料。
5、本发明得到的钛增强刚玉系材料在耐火材料领域可以广泛应用,经济价值高。
6、本发明所述的对矿渣进行电熔处理,不仅可以减少金属夹杂,提高冶炼效率,也可以使矿渣材料致密化,得到的钛增强刚玉系材料显气孔率低,体积密度高。
具体实施方式
实施例1:一种钛增强刚玉系材料的制备方法。对原料含Fe2O3含量质量百分比为10%的金红石精矿进行冶炼,得到钛铁合金,液固分离后得到矿渣;对矿渣进行电熔处理,电熔温度2100℃,电熔时间4h,得到金属夹杂进一步减少的矿渣;即钛增强的刚玉材料。
该材料由Al2O3,TiO2,MgO,Fe2O3,CaO,SiO2,Na2O组成,其中:Al2O3的含量为82.19%;TiO2的含量为13.45%;MgO的含量为1.52%;Fe2O3的含量为0.50%;CaO的含量为0.93%;SiO2的含量为0.62%;Na2O的含量为0.23%,其余为灼损。显气孔率为4.8%,体积密度为3.8g/cm3。
实施例2:生产工艺与实施例1不同之处在于:
对矿渣进行电熔处理时,外添加了5%的Fe2O3。
该材料由Al2O3,TiO2,MgO,Fe2O3,CaO,SiO2,Na2O组成,其中:Al2O3的含量为80.19%;TiO2的含量为11.26%;Fe2O3的含量为5.22%;MgO的含量为1.20%;CaO的含量为1.03%;SiO2的含量为0.34%;Na2O的含量为0.18%,其余为灼损。显气孔率为5.3%,体积密度为3.7g/cm3。
实施例3:生产工艺与实施例1不同之处在于:
对矿渣进行电熔处理时,外添加了5%的MgO。
该材料由Al2O3,TiO2,MgO,Fe2O3,CaO,SiO2,Na2O组成,其中:Al2O3的含量为77.34%;TiO2的含量为14.30%;MgO的含量为6.24%;Fe2O3的含量为0.67%;CaO的含量为0.53%;SiO2的含量为0.54%;Na2O的含量为0.17%,其余为灼损。显气孔率为4.2%,体积密度为3.9g/cm3。
Claims (2)
1.一种钛增强刚玉系材料,其特征在于:材料由Al2O3,TiO2,MgO,Fe2O3,CaO,SiO2,Na2O组成,其中:
Al2O3的含量为70-90%;TiO2的含量为5-25 %;MgO的含量为0-15 %;Fe2O3的含量为0-15%;CaO的含量为0-3 %;SiO2的含量为0-2 %;Na2O的含量为0-2 %;
所述材料具有以下一种或多种特征:
(1)所述材料的物相组成为:主晶相刚玉,次晶相三氧化二钛,其它物相为尖晶石和六铝酸钙;
(2)所述材料的显气孔率在0-10 %之间;
(3)所属材料的体积密度在3.5-3.9g/cm3之间;
所述的一种钛增强刚玉系材料的制备方法,包括以下步骤:
(a)对含Fe2O3含量在质量百分比≤15%的金红石矿进行冶炼,冶炼过程中不添加CaO,得到钛铁合金,液固分离后得到矿渣;
(b)对步骤(a)中得到的矿渣进行电熔处理,电熔温度为2000℃-2300℃,电熔时间3-5h,得到金属夹杂进一步减少的矿渣;即钛增强的刚玉材料。
2.如权利要求1所述的一种钛增强刚玉系材料,其特征在于,根据实际要求,在步骤(b)所述的电熔处理时,添加0-10%的MgO,0-10%的Fe2O3。
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