CN111747109A

CN111747109A - Logistics production line is torn open to disinfection of loading in circulation of sterilization dish

Info

Publication number: CN111747109A
Application number: CN202010770064.5A
Authority: CN
Inventors: 徐文海; 龚建达; 严冬; 丁乾锋
Original assignee: Jiangyin Lepake Intelligent Machinery Co ltd
Current assignee: Jiangyin Lepake Intelligent Machinery Co ltd
Priority date: 2020-08-04
Filing date: 2020-08-04
Publication date: 2020-10-09

Abstract

The invention discloses a sterilization tray cyclic loading, disinfecting, stacking and disassembling logistics production line which comprises a manipulator tray loading device, a two-stage lifting sterilization tray stacking and disassembling machine, a translation line moving machine, a linear conveying unit, a translation line moving machine, a 90-degree steering device, a tray pushing conveyor, a sterilization box, a translation line moving machine, a 90-degree steering device, a linear conveying unit, a translation line moving machine, a two-stage lifting sterilization tray stacking and disassembling machine, an unloading platform, a two-stage lifting sterilization tray stacking and disassembling machine, a translation line moving machine and a two-stage lifting sterilization tray stacking and disassembling machine which are sequentially matched with one another to form a closed-loop logistics production line. The circulating loading, disinfecting, stacking and disassembling logistics production line of the sterilizing tray is ingenious in structure, all devices are closely matched, the sterilizing tray is disassembled or stacked before and after unloading and before and after loading, the floor area of the production line is greatly reduced, all devices and the production line are stable in operation, the practicability is high, and the circulating loading, disinfecting, stacking and disassembling logistics production line is worthy of popularization.

Description

Logistics production line is torn open to disinfection of loading in circulation of sterilization dish

Technical Field

The invention belongs to the field of mechanical equipment, and particularly relates to a circular loading, disinfecting, barrier-dismantling and logistics production line for a sterilization tray.

Background

When infusion bag production is carried out in the pharmaceutical factory, generally need use the sterilization dish to coil and carry the sterilization room to go the disinfection, nevertheless because the sterilization dish is more, lead to producing the line longer, area is big, also have many unstable designs on the production line, lead to often the fault rate high, for this reason people hope to have that area is littleer, all aspects cooperate nimble, the production line that degree of automation is high always.

Disclosure of Invention

The invention aims to solve the technical problem of providing a circulating loading, sterilizing, stacking and disassembling logistics production line for a sterilizing tray, which has the advantages of high automation degree, small occupied area and good stability.

The invention is realized by the following technical scheme:

sterilizing tray cyclic feeding disinfection rampart splitting logistics production line, including the manipulator sabot device that forms closed loop logistics production line of cooperation setting in proper order, two-stage lift sterilizing tray folds the machine of tearing open, the translation is moved the quick-witted, the line transport unit, the translation is moved the quick-witted, 90 degrees turn to the device, push away the dish conveyer, the disinfect box, the translation is moved the quick-witted, 90 degrees turn to the device, the line transport unit, the translation is moved the quick-witted, two-stage lift sterilizing tray folds the machine of tearing open, the platform of unloading, two-stage lift sterilizing tray folds the machine of tearing open, the translation is moved the quick-witted, the translation is moved quick.

Preferably, the manipulator tray loading device comprises a control cabinet, a stepping conveyor, a fixing frame and a sterilization tray, wherein the control cabinet is arranged on one side of the stepping conveyor, the fixing frame is erected above the stepping conveyor, the upper end of the fixing frame is provided with a parallel manipulator, a transversely moving infusion bag conveying belt is arranged at the positive middle position of the stepping conveyor, one end of the stepping conveyor is connected with the sterilization tray conveyor, the sterilization tray is placed on the sterilization tray conveyor and conveyed to the position of the stepping conveyor through the sterilization tray conveyor, two side edges of the joint position of the stepping conveyor and the sterilization tray conveyor are respectively provided with a sterilization tray gripper and a traveling rail, the sterilization tray gripper is fixedly arranged on the traveling rail, a driving belt is arranged below the traveling rail, and two ends of the driving belt are respectively provided with a driving wheel, and a second motor is arranged at one end of the transmission belt, and transmission teeth are arranged on one side of the second motor and are connected with a transmission wheel at one end of the transmission belt through the transmission belt.

Preferably, the sterilization tray gripper comprises a gripper shell and a fixed plate, the fixed plate is fixedly arranged in the gripper shell, a walking slider is arranged at the lower end of the fixed plate and is actively fixed on a walking rail through the walking slider, a C-shaped fixing part is arranged at the middle position of the lower end of the fixed plate, the upper end of the C-shaped fixing part is fixed with the fixed plate, the lower end of the C-shaped fixing part is fixed with a transmission belt, two vertical guide rods are arranged in the fixed plate, the lower ends of the vertical guide rods penetrate through the fixed plate and are fixed with the walking slider, a first air cylinder is arranged at the upper end of the fixed plate, a vertical lifting plate is connected and arranged at the lower end of the first air cylinder, the vertical lifting plate is actively fixed on the vertical guide rods, a second air cylinder and a telescopic guide rod are fixedly arranged on the vertical lifting plate, and the telescopic guide rods are, the front end of the second cylinder is connected with a transverse telescopic rod, the front end of the telescopic guide rod is connected with the transverse telescopic rod, and inserting angles are arranged at two ends of the transverse telescopic rod.

Preferably, one side of the infusion bag conveyer belt is provided with a vision sensor and a first motor, and the first motor is arranged below the vision sensor.

Preferably, the stepping conveyor, the parallel manipulator, the sterilization disc gripper and the infusion bag conveying belt are all controlled by a control cabinet.

Preferably, a clamping pin is arranged at the joint position of the stepping conveyor and the sterilizing disc conveyor.

Through the setting of mechanical tongs can be fast and stable carry the sterilization dish to step conveyor from the transfer chain on, need not to use the manual work to carry, the cost of labor that has significantly reduced has also improved production efficiency simultaneously.

Preferably, the two-stage lifting sterilization tray folding and unfolding machine comprises a base and two symmetrical sterilization tray conveying devices arranged on the base, wherein a pair of plugging and pulling units are symmetrically arranged on two sides of the upper end of the base; the plug unit includes fixed bolster and the fixed perpendicular operation cylinder that sets up on the fixed bolster, the expansion end and the plug unit connection of perpendicular operation cylinder, the plug unit drives actuating cylinder including plug head and plug head.

More preferably, the sterilizing tray conveying device is a roller type conveying belt.

Preferably, the periphery of the supporting plate is connected with the base through a guide structure.

Preferably, the plugging unit is arranged on the base through a fixing support.

When the sterilization discs are required to be stacked together, the jacking cylinder jacks the supporting plate to a fixed height position, at the moment, the vertically operating cylinder drives the plugging unit to downwards move to the horizontal side face of the sterilization disc on the supporting plate, after the plugging unit is in place, the plugging head drives the cylinder to drive the plugging head to move forwards to be plugged into the edge of the sterilization disc, then the vertically operating cylinder upwards moves to the thickness of the sterilization disc, the sterilization disc on the supporting plate is taken away from the supporting plate, and one cycle is completed.

When the next sterilization tray comes, the actions are repeated, when the sterilization trays are stacked, the vertically running air cylinder descends, the stacked sterilization trays are placed above the sterilization tray on the supporting plate together, and then the operation is continued.

When the disc is dismounted, the operation is reversed, namely: when a stack of sterilization trays stacked together needs to be disassembled, the sterilization trays are firstly inserted by the inserting head, the jacking cylinder jacks the supporting plate to a fixed height position, at the moment, the vertical operation cylinder drives the inserting and pulling unit to move downwards to the position above the supporting plate, after the inserting and pulling unit is in place, the inserting and pulling head driving cylinder drives the inserting and pulling head to move backwards to leave the edge of the sterilization tray, then the vertical operation cylinder moves upwards to the thickness of the sterilization tray, then the inserting and pulling head driving cylinder drives the inserting and pulling head to move forwards to be inserted into the edge of the sterilization tray, then the vertical operation cylinder moves upwards to the thickness of the sterilization tray, the stack of sterilization trays on the supporting plate starts to move upwards from the last to the last from the bottom to the top to carry away from the supporting plate, at the moment, the pushing tray at the bottom is disassembled, and.

The two-stage lifting sterilization disc stacking and disassembling machine is matched with two-stage lifting cylinders of a vertical operation cylinder in a plugging unit above and a jacking cylinder below, so that the stacking and disassembling process is smooth and stable, each step is stable, the practicability is high, and the machine is worthy of popularization.

The invention has the beneficial effects that:

the circulating loading, disinfecting, stacking and disassembling logistics production line of the sterilizing tray is ingenious in structure, all devices are closely matched, the sterilizing tray is disassembled or stacked before and after unloading and before and after loading, the floor area of the production line is greatly reduced, all devices and the production line are stable in operation, the practicability is high, and the circulating loading, disinfecting, stacking and disassembling logistics production line is worthy of popularization.

Drawings

For ease of illustration, the invention is described in detail by the following specific examples and figures.

FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;

FIG. 2 is a schematic view of the overall structure of the manipulator tray loading device;

FIG. 3 is a schematic side view of the robot tray loader;

FIG. 4 is a partial structural schematic view I of the manipulator tray loading device;

FIG. 5 is a schematic view of a second partial structure of the robot tray loading device;

FIG. 6 is a schematic view of a part of the structure of a manipulator tray loading device;

FIG. 7 is a schematic view showing a part of the structure of a robot tray loading device;

FIG. 8 is a schematic view of the overall structure of the two-stage lifting sterilizing tray folding and unfolding machine;

FIG. 9 is a schematic cross-sectional view of a two-stage lift sterilizing tray folding and unfolding machine;

fig. 10 is a partial structure schematic view of a two-stage lifting sterilizing tray folding and unfolding machine.

Detailed Description

As shown in fig. 1, the logistics production line for circularly charging and disinfecting and ramparting sterilization trays comprises a manipulator tray loading device 1, a two-stage lifting sterilization tray stacking and disassembling machine 2, a translation moving machine 3, a linear conveying unit, a translation moving machine 3, a 90-degree steering device 4, a push tray conveyor 5, a sterilization box 6, a translation moving machine 3, a 90-degree steering device 4, a linear conveying unit, a translation moving machine 3, a two-stage lifting sterilization tray stacking and disassembling machine 2, a discharging platform 7, a two-stage lifting sterilization tray stacking and disassembling machine 2, a translation moving machine 3 and a two-stage lifting sterilization tray stacking and disassembling machine 2 which are sequentially matched and arranged to form a closed-loop logistics production line.

As shown in fig. 2, 3, 4, and 5, a manipulator tray loading device 1 includes a control cabinet 12, a stepping conveyor 11, a fixing frame 13, and a sterilization tray 100, where the control cabinet 12 is disposed on one side of the stepping conveyor 11, the fixing frame 13 is erected above the stepping conveyor 11, a parallel manipulator 18 is disposed at an upper end of the fixing frame 13, a transversely-moving infusion bag conveyor belt 14 is disposed at a middle position of the stepping conveyor 11, a sterilization tray conveyor is connected to one end of the stepping conveyor 11, the sterilization tray 100 is placed on the sterilization tray conveyor and conveyed to a position of the stepping conveyor 11 by the sterilization tray conveyor, sterilization tray grippers 19 and a traveling rail 111 are disposed on two side edges of a position where the stepping conveyor 11 and the sterilization tray conveyor are connected, the sterilization tray grippers 19 are fixedly disposed on the traveling rail 111, a transmission belt 112 is disposed below the traveling rail 111, both ends of the transmission belt 112 are provided with transmission wheels 119, one end of the transmission belt 112 is provided with a second motor 121, one side of the second motor 121 is provided with transmission teeth 120, and the transmission teeth 120 are connected with the transmission wheels 119 at one end of the transmission belt 112 through the transmission belt 112.

A visual sensor 16 and a first motor 17 are arranged on one side of the infusion bag conveying belt 14, and the first motor 17 is arranged below the visual sensor 16.

The stepping conveyor 11, the parallel manipulator 18, the sterilizing tray gripper 19 and the infusion bag conveying belt 14 are controlled by the control cabinet 12.

As shown in fig. 4, 5 and 6, the sterilization tray gripper 19 includes a gripper housing 110 and a fixing plate 117, the fixing plate 117 is fixedly disposed in the gripper housing 110, a traveling slider 125 is disposed at a lower end of the fixing plate 117 and is actively fixed on a traveling rail 111 through the traveling slider 125, a C-shaped fixing member 118 is disposed at a middle position of the lower end of the fixing plate 117, an upper end of the C-shaped fixing member 118 is fixed to the fixing plate 117, a lower end of the C-shaped fixing member 118 is fixed to a transmission belt 112, two vertical guide rods 124 are disposed in the fixing plate 117, a lower end of the vertical guide rod 124 passes through the fixing plate 117 and is fixed to the traveling slider 125, a first cylinder 115 is disposed at an upper end of the fixing plate 117, a vertical lifting plate 116 is connected to a lower end of the first cylinder 115, the vertical lifting plate 116 is actively fixed to the vertical guide rods 124, a second cylinder 122 and a telescopic guide rod 123 are, the two telescopic guide rods 123 are respectively arranged on two sides of the second cylinder 122, the front end of the second cylinder 122 is connected with a transverse telescopic rod 113, the front end of the telescopic guide rod 123 is connected with the transverse telescopic rod 113, and inserting angles 114 are arranged at two ends of the transverse telescopic rod 113.

As shown in fig. 7, a clamping foot 26 is arranged at the joint position of the stepping conveyor 11 and the sterilizing tray conveyor.

In the using process, the sterilization tray is conveyed to the position of the stepping conveyor 11 by the sterilization tray conveyor, at this time, the second motors 121 on the two sides of the initial position of the stepping conveyor 11 start to operate and drive the transmission belt 112 to transmit, so that the C-shaped fixing part 118 moves rightwards, the sterilization tray gripper 19 is further driven to move rightwards on the traveling rail 111 through the traveling slider 125 to the position of the sterilization tray 1100, after the sterilization tray gripper 19 reaches the position of the sterilization tray 1100, the second motor 121 stops operating and the first air cylinder 115 ejects downwards, so that the vertical lifting plate 116 moves downwards, the transverse telescopic rod 113 and the second air cylinder 122 are further driven to move downwards, after the insertion angle 114 on the transverse telescopic rod 113 moves to the position below the sterilization tray 100, the first air cylinder 115 stops ejecting downwards, at this time, the second air cylinder 122 ejects forwards, so that the transverse telescopic rod 113 moves forwards and gradually approaches the sterilization tray 100 until the insertion angle 114 is inserted into the bottom of the sterilization tray 100 So as to grasp the sterilization tray 100, then retract upwards through the first air cylinder 115 to drive the vertical lifting plate 116 to move upwards, further drive the transverse expansion link 113 and the sterilization tray 100 grasped by the insertion angle 114 to move upwards, after the vertical lifting plate 116 moves upwards to the limit position, the second motor 121 starts to operate to drive the transmission belt 112 to transmit, so that the C-shaped fixing member 118 moves leftwards, further drive the sterilization tray gripper 19 to move leftwards on the traveling rail 111 to the initial position of the stepping conveyor 11 through the traveling slider 125, then eject downwards through the first air cylinder 115, so that the vertical lifting plate 116 moves downwards, further drive the transverse expansion link 113, the second air cylinder 122 and the sterilization tray 100 to move downwards, when the bottom with the sterilization tray 100 is close to the stepping conveyor 11, the first air cylinder 115 stops ejecting downwards, and the second air cylinder 122 retracts backwards at the same time, moving the transverse telescopic rod 113 backwards until the insert corner 114 is completely detached from the bottom of the sterilization tray 100, thereby completing the transportation of the sterilization tray 100 from the sterilization tray conveyor onto the step conveyor 11; after the sterilization tray is carried to the stepping conveyor 11, the stepping conveyor 11 starts to operate to step-by-step convey the sterilization tray 100 to the position of the infusion bag conveying belt 14, meanwhile, the parallel manipulator 18 can grab and place the infusion bag conveyed by the infusion bag conveying belt 14 in the sterilization tray 100, after a row of infusion bags in the sterilization tray 100 are filled, the stepping conveyor can push the sterilization tray 100 to step forward once again, and repeat the action for loading the infusion bag in the row, so that grabbing and carrying of the sterilization tray 100 and loading of the infusion bag are performed sequentially and repeatedly.

The vertical guide rod 124 can play a role in guiding when the vertical lifting plate 116 moves up and down, so that the vertical lifting plate 116 is more stable in the moving process.

The arrangement of the telescopic guide rod 123 can play a role in guiding when the transverse telescopic rod 113 moves forwards and backwards, so that the transverse telescopic rod 113 is more stable in the moving process.

The first motor 17 is arranged for driving the infusion bag conveying belt 14; the visual sensor 16 is used for photographing, sampling and visual analysis, and timely feeds back the position of the infusion bag to the control cabinet 12, so that the control cabinet 12 can control the parallel manipulator 18 to grab the infusion bag.

The catch 126 is arranged to abut against the sterilization tray 100 when the sterilization tray 100 is transported by the sterilization tray conveyor to the position of the stepping conveyor 11, thereby preventing the sterilization tray 100 from moving forward.

As shown in fig. 8-10, the two-stage lifting sterilization tray folding and unfolding machine 2 includes a base 21 and two symmetrical sterilization tray conveying devices 22 arranged on the base 21, a pair of plugging and unplugging units 23 are symmetrically arranged on two sides of the upper end of the base 21, a jacking cylinder 24 is further arranged on the base 21, the movable end of the jacking cylinder 24 is connected with a supporting plate 25 to drive the supporting plate 25 to move up and down, the supporting plate 25 is arranged between the two sterilization tray conveying devices 22, and the periphery of the supporting plate 25 is connected with the base 21 through a guiding structure 26.

Plug unit 23 includes fixed bolster 27 and the fixed perpendicular operation cylinder 28 that sets up on fixed bolster 27, the expansion end and the plug unit connection of perpendicular operation cylinder 28, the plug unit is including plug head 29 and plug head actuating cylinder 210, plug unit 23 passes through fixed bolster 27 and sets up on base 21.

The sterilization tray conveyor 22 is a roller conveyor.

When the sterilization trays 100 are required to be stacked together, the jacking cylinder jacks the supporting plate to a fixed height position, at the moment, the vertical operation cylinder drives the plugging unit to downwards move to the horizontal side face of the sterilization tray on the supporting plate, after the plugging unit is in place, the plugging head drives the cylinder to drive the plugging head to move forwards to be plugged into the edge of the sterilization tray, then the vertical operation cylinder upwards moves to the thickness of the sterilization tray, the sterilization tray on the supporting plate is taken away from the supporting plate, and one cycle is completed.

The working process is as follows: the manipulator tray loading device is used for loading infusion bags into a single sterilization tray in order, after the infusion bags are filled, the single sterilization tray is conveyed to a two-stage lifting sterilization tray stacking and disassembling machine behind the manipulator tray loading and disassembling machine, the two-stage lifting sterilization tray stacking and disassembling machine is used for stacking the conveyed single sterilization trays one by one, the single sterilization tray becomes an integral sterilization vehicle after the single sterilization tray reaches a specified number, then the sterilization vehicle is conveyed to two translation transfer machines behind the manipulator tray stacking and disassembling machine in sequence, the translation transfer machine behind the manipulator tray stacking and disassembling machine conveys the sterilization vehicle to a 90-degree steering device in an unchanged direction, then the 90-degree steering device turns the sterilization vehicle to a 90-degree angle integrally, then the sterilization vehicle enters a linear conveying unit, and then the sterilization vehicle is pushed into a sterilization box through a.

After sterilization is finished, the sterilization vehicle is output, the sterilization vehicle sequentially enters a rear translation shifting machine and a two-stage lifting sterilization disk stacking and disassembling machine through the conveying of the translation shifting machine and the 90-degree steering device, the two-stage lifting sterilization disk stacking and disassembling machine further detaches the integrated sterilization vehicle into a single sterilization disk, the single sterilization disk enters an unloading platform, after infusion bags in the sterilization disk are taken out orderly through the operation of the unloading platform, the single sterilization disk is sent into the rear two-stage lifting sterilization disk stacking and disassembling machine again to be stacked into the sterilization vehicle, then the sterilization vehicle enters the two-stage lifting sterilization disk stacking and disassembling machine through the transfer of the two longitudinally-arranged translation shifting machines, the integrated sterilization vehicle is detached into the single sterilization disk, and then the single sterilization disks are sent into a manipulator tray loading device one by one to be loaded, so that a cycle is finished.

The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.

Claims

1. The logistics production line is disassembled to sterilization stack of feeding in circulation of sterilization tray, its characterized in that, including the manipulator sabot device, two-stage lift sterilization tray that cooperate in proper order to set up and form closed loop logistics production line fold and tear machine, translation line shifter, straight line conveying unit, translation line shifter, 90 degrees turn to the device, push away a set conveyer, disinfect box, translation line shifter, 90 degrees turn to the device, straight line conveying unit, translation line shifter, two-stage lift sterilization tray fold and tear machine, the platform of unloading, two-stage lift sterilization tray fold and tear machine, translation line shifter and two-stage lift sterilization tray fold and tear machine.

2. The sterilization tray circular loading and sterilizing rampart logistics production line according to claim 1, wherein the manipulator tray loading device comprises a control cabinet, a stepping conveyor, a fixing frame and a sterilization tray, the control cabinet is arranged on one side of the stepping conveyor, the fixing frame is erected above the stepping conveyor, parallel manipulators are arranged at the upper end of the fixing frame, a transversely moving infusion bag conveying belt is arranged at the middle position of the stepping conveyor, the sterilization tray conveyor is connected to one end of the stepping conveyor, the sterilization tray is placed on the sterilization tray conveyor and conveyed to the position of the stepping conveyor through the sterilization tray conveyor, sterilization tray grippers and a traveling rail are respectively arranged on two side edges of the connecting position of the stepping conveyor and the sterilization tray conveyor, the sterilization tray grippers are fixedly arranged on the traveling rail, and a driving belt is arranged below the traveling rail, the two ends of the transmission belt are provided with transmission wheels, one end of the transmission belt is provided with a second motor, one side of the second motor is provided with transmission teeth, and the transmission teeth are connected with the transmission wheels at one end of the transmission belt through the transmission belt.

3. The sterilization tray circular loading, sterilizing and rampart logistics production line of claim 1, wherein the two-stage lifting sterilization tray stacking and disassembling machine comprises a base and two symmetrical sterilization tray conveying devices arranged on the base, a pair of plugging and unplugging units are symmetrically arranged on two sides of the upper end of the base, a jacking cylinder is further arranged on the base, the movable end of the jacking cylinder is connected with a supporting plate to drive the supporting plate to move up and down, and the supporting plate is arranged between the two sterilization tray conveying devices; the plug unit includes fixed bolster and the fixed perpendicular operation cylinder that sets up on the fixed bolster, the expansion end and the plug unit connection of perpendicular operation cylinder, the plug unit drives actuating cylinder including plug head and plug head.