CN111745550A - Novel shot blasting equipment and method thereof - Google Patents
Novel shot blasting equipment and method thereof Download PDFInfo
- Publication number
- CN111745550A CN111745550A CN202010592505.7A CN202010592505A CN111745550A CN 111745550 A CN111745550 A CN 111745550A CN 202010592505 A CN202010592505 A CN 202010592505A CN 111745550 A CN111745550 A CN 111745550A
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- China
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- workpiece
- shot
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- box
- work piece
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/06—Impeller wheels; Rotor blades therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Abstract
The invention relates to a novel shot blasting device and a method thereof, and the novel shot blasting device comprises a box body, and a shot input mechanism and a shot output mechanism which are arranged on the box body, wherein the shot input mechanism communicated with the interior of the box body is arranged at the upper part outside the box body, the shot output mechanism is arranged at the bottom inside the box body, a workpiece feeding hole is formed in one side of the box body, a workpiece discharging hole is formed in the other side of the box body, a turnover mechanism is arranged in the box body between the workpiece feeding hole and the workpiece discharging hole, the workpiece output mechanism is arranged in the box body close to the workpiece discharging hole, and a lifting mechanism is arranged at the. The invention has the advantages that: through additionally arranging the feeding sensor, the discharging sensor, the shot input mechanism, the shot output mechanism, the workpiece output mechanism, the lifting mechanism and the turnover mechanism, the shot blasting efficiency is improved, the intelligent degree is improved, the labor intensity is reduced, the working efficiency is improved, the structure is compact, and the production cost is reduced.
Description
Technical Field
The invention relates to novel shot blasting equipment and a method thereof, which are mainly used for cleaning a brake disc and belong to the field of grinding or polishing.
Background
For cleaning small and medium-sized castings (such as brake discs) which are not afraid of collision and the surface of workpieces which need to be produced in large and medium-sized batches is subjected to rust removal or shot blasting reinforcement, the shot blasting machine is usually used. For the existing shot blasting machine, due to the unreasonable structural design, the input and output of output and input shots of a workpiece are lack of an effective mechanism for guiding, so that the transmission efficiency in the shot blasting process is low, and meanwhile, due to the complex structure, the production cost is overhigh.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides novel shot blasting equipment, and the technical scheme of the invention is as follows:
the utility model provides a novel shot blasting equipment, includes the box and installs pellet input mechanism and pellet output mechanism on the box, installs on the outer upper portion of this box with the inside pellet input mechanism that communicates of box, and pellet output mechanism is installed to the bottom in this box one side of box is provided with the work piece feed inlet, and the opposite side is provided with the work piece discharge gate work piece feed inlet and work piece discharge gate between in the box install tilting mechanism, be close to work piece discharge gate department in the box install work piece output mechanism, this work piece output mechanism's upper portion installs hoist mechanism, this hoist mechanism reciprocates in tilting mechanism and work piece output mechanism between install feed sensor on the box of work piece feed inlet department, install discharge sensor on the box of work piece discharge gate department, this feed sensor, discharge sensor, The shot input mechanism, the shot output mechanism, the workpiece output mechanism, the lifting mechanism and the turnover mechanism are all connected into a control box.
The shot input mechanism corresponds to the turnover mechanism in the box body, the shot input mechanism comprises a material box, a rotating shaft, a rotating plate and a first motor, a shot inlet is formed in the upper part of the material box, a plurality of shot outlets communicated with the box body are formed in the lower part of the material box, the rotating shaft and the material box are coaxially arranged, one end of the rotating shaft is rotatably installed at the bottom of the material box, and the other end of the rotating shaft penetrates through the upper part of the material box and is in transmission connection with the first motor installed on the material box; the rotating shaft is provided with a plurality of rotating plates along the circumferential direction of the rotating shaft, and blanking spaces are formed between two adjacent rotating plates.
Pill output mechanism include second motor, pill output drive roll, pill output driven voller, pill output belt and stock guide the difference of tilting mechanism both sides is installed a stock guide, and two stock guides are whole to be the setting of V type, and the lower part forms the pill passageway that falls, pill output belt corresponding with the pill passageway, and set up along the horizontal direction one side of pill output belt is installed through second motor drive's pill output drive roll, and the pill output driven voller is installed to the opposite side, pill output drive roll and pill output driven voller between be connected through the transmission of pill output belt the box on be provided with the pill hole corresponding with pill output belt, the second motor install the outside at the box.
The workpiece overturning driving roller, the workpiece overturning driven roller, the workpiece guide roller and the overturning crawler belt of the overturning mechanism are arranged in the box body, the workpiece overturning driving roller and the workpiece overturning driven roller are arranged in the middle of the box body, and the workpiece overturning driven roller and the workpiece overturning driving roller are positioned on the same horizontal plane and form a space; the lower part between work piece upset drive roll and the work piece upset driven voller installs the work piece guide roll, the upset track walk around work piece upset drive roll, work piece guide roll and work piece upset driven voller in proper order, should overturn the whole V style of calligraphy setting that is of the upset track on be covered with the track through-hole that is used for the pellet whereabouts, this work piece upset drive roll is through installing the outside third motor drive of box.
The lifting mechanism comprises an electromagnetic chuck, a lifting cylinder and a push-pull cylinder, wherein a cylinder body of the push-pull cylinder is hinged to the side part of the box body, a piston rod of the push-pull cylinder is hinged to the middle part of the cylinder body of the lifting cylinder, the rear part of the cylinder body of the lifting cylinder is hinged to the upper part of the box body, the electromagnetic chuck is mounted on the piston rod of the lifting cylinder, and the lifting cylinder is obliquely arranged.
The workpiece output mechanism comprises a workpiece output driving roller, a workpiece output driven roller and a workpiece output belt, the workpiece output driving roller is close to the workpiece turnover driven roller, the workpiece output driven roller and the workpiece output driving roller are located on the same horizontal plane and are installed at the workpiece discharge port, the workpiece output driving roller and the workpiece output driven roller are in transmission connection through the workpiece output belt, and the workpiece output driving roller is driven by a fourth motor installed outside the box body.
And a vibrator is arranged at the bottom of the box body.
A novel shot blasting method comprises the following steps:
(1) turning over a workpiece to be cleaned;
(2) performing shot blasting cleaning on the workpiece while the workpiece is turned over;
(3) lifting the workpiece after cleaning, and outputting the workpiece to the next procedure;
(4) and outputting the falling shot in the shot blasting process to finish the collection of the shot.
And the step (5) of vibrating the workpiece while overturning the workpiece.
The invention has the advantages that: through additionally arranging the feeding sensor, the discharging sensor, the shot input mechanism, the shot output mechanism, the workpiece output mechanism, the lifting mechanism and the turnover mechanism, the shot blasting efficiency is improved, the intelligent degree is improved, the labor intensity is reduced, the working efficiency is improved, the structure is compact, and the production cost is reduced.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Figure 2 is a cross-sectional view of the magazine of figure 1.
Fig. 3 is a schematic structural view of a material guide plate in the box body of fig. 1.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Referring to fig. 1 to 3, the invention relates to a novel shot blasting device, comprising a box body 1, and a shot input mechanism and a shot output mechanism which are arranged on the box body 1, wherein the shot input mechanism and the shot output mechanism are arranged on the upper part outside the box body 1, the shot input mechanism is communicated with the interior of the box body 1, the shot output mechanism is arranged at the bottom inside the box body 1, a workpiece feed port 2 is arranged on one side of the box body 1, a workpiece discharge port 3 is arranged on the other side of the box body 1, a turnover mechanism is arranged in the box body 1 between the workpiece feed port 2 and the workpiece discharge port 3, the workpiece output mechanism is arranged in the box body 1 close to the workpiece discharge port 3, a lifting mechanism is arranged on the upper part of the workpiece output mechanism, the lifting mechanism reciprocates between the turnover mechanism and the workpiece output mechanism to transport a workpiece to be cleaned, a feed sensor 18 is arranged, and a discharge sensor 19 is arranged on the box body at the workpiece discharge port 3, and the feed sensor 18, the discharge sensor 19, the shot input mechanism, the shot output mechanism, the workpiece output mechanism, the lifting mechanism and the turnover mechanism are all connected into a control box and are controlled by the control box.
The shot input mechanism corresponds to the turnover mechanism in the box body 1, the shot input mechanism comprises a feed box 20, a rotating shaft 24, a rotating plate 25 and a first motor 21, a shot inlet 22 is arranged at the upper part of the feed box 20, a plurality of shot outlets 23 communicated with the box body 1 are arranged at the lower part of the feed box 20, the rotating shaft 24 and the feed box 20 are coaxially arranged, one end of the rotating shaft 24 is rotatably arranged at the bottom of the feed box 20, and the other end penetrates out of the upper part of the feed box and is in transmission connection with the first motor 21 arranged on the feed box 20; a plurality of rotating plates 25 are arranged on the rotating shaft 24 along the circumferential direction of the rotating shaft 24, and blanking spaces are formed between two adjacent rotating plates.
As shown in fig. 1 and 3, the projectile discharging mechanism includes a second motor, a projectile discharging driving roller 10, a projectile discharging driven roller 11, a projectile discharging belt 12 and a material guide plate 26, two sides of the turnover mechanism are respectively provided with a material guide plate 26, the two material guide plates 26 are integrally arranged in a V shape, the lower part of the two material guide plates forms a pill falling channel, the pill output belt 12 corresponds to the pill falling channel and is arranged along the horizontal direction, a projectile delivery driving roller 10 driven by a second motor is installed at one side of the projectile delivery belt 12, a projectile delivery driven roller 11 is installed at the other side, the projectile output driving roller 10 is in transmission connection with the projectile output driven roller 11 through a projectile output belt 12, the box body 1 is provided with a pill outlet 27 corresponding to the pill output belt 12, and the second motor is arranged outside the box body 1.
As shown in fig. 1, the workpiece turning driving roller 4, the workpiece turning driven roller 5, the workpiece guide roller 8 and the turning caterpillar 9 of the turning mechanism are arranged in the middle of the box body 1, the workpiece turning driving roller 4 and the workpiece turning driven roller 5 are arranged in the box body 1, and the workpiece turning driven roller 5 and the workpiece turning driving roller 4 are positioned on the same horizontal plane and form a gap; work piece guide roll 8 is installed to the lower part between work piece upset drive roll 4 and the work piece upset driven voller 5, upset track 9 walk around work piece upset drive roll 4, work piece guide roll 5 and work piece upset driven voller 8 in proper order, should overturn the whole V style of calligraphy setting that is of track 9 upset track 9 on be covered with the track through-hole that is used for the pellet whereabouts, this work piece upset drive roll 4 is through installing the third motor drive in box 1 outside.
The lifting mechanism comprises an electromagnetic chuck 16, a lifting cylinder 15 and a push-pull cylinder 14, wherein a cylinder body of the push-pull cylinder 14 is hinged to the side portion of the box body 1, a piston rod of the push-pull cylinder 14 is hinged to the middle portion of the cylinder body of the lifting cylinder, the rear portion of the cylinder body of the lifting cylinder is hinged to the upper portion of the box body 1, the electromagnetic chuck 16 is mounted on the piston rod of the lifting cylinder 15, the lifting cylinder 15 is obliquely arranged, and the electromagnetic chuck is used for adsorbing and overturning a workpiece on a crawler belt and then transferring the workpiece to a workpiece output mechanism.
The workpiece output mechanism comprises a workpiece output driving roller 6, a workpiece output driven roller 7 and a workpiece output belt 17, the workpiece output driving roller 6 is close to the workpiece turnover driven roller 5, the workpiece output driven roller 7 and the workpiece output driving roller are located on the same horizontal plane and are arranged at the workpiece discharge port 3, the workpiece output driving roller 6 and the workpiece output driven roller 7 are in transmission connection through the workpiece output belt 17, and the workpiece output driving roller is driven through a fourth motor arranged outside the box body 11.
In order to further improve the cleaning effect, a vibrator 13 may be further installed at the bottom of the case 1.
The invention also relates to a novel shot blasting method, which comprises the following steps:
(1) turning over a workpiece to be cleaned;
(2) performing shot blasting cleaning on the workpiece while the workpiece is turned over;
(3) lifting the workpiece after cleaning, and outputting the workpiece to the next procedure;
(4) and outputting the falling shot in the shot blasting process to finish the collection of the shot.
And the step (5) of vibrating the workpiece while overturning the workpiece.
The working principle of the invention is as follows: a workpiece (such as a brake disc) to be cleaned enters a box body through a workpiece feeding hole, at the moment, after a feeding sensor senses the workpiece, a first motor, a second motor and a third motor of a shot input mechanism are controlled by a control box to start to operate, the shot enters a material box through a shot inlet and enters a turnover mechanism in the box body through a shot outlet, the workpiece is turned over on a turnover crawler belt of the turnover mechanism in a reciprocating mode and is polished by shot blasting, after a preset time is reached, a push-pull cylinder of a lifting mechanism pushes a lifting cylinder to move forwards, the workpiece is sucked up through an electromagnetic chuck and transferred to a workpiece output belt of a workpiece output mechanism, after the discharging sensor senses the workpiece on the workpiece output belt, a fourth motor is driven by the control box to operate, the workpiece is output from the box body, and then the workpiece is transferred to the next process; the pills falling from the turnover crawler fall on the pill output belt, and are conveyed out from the pill outlet hole through the pill output belt.
Claims (9)
1. The utility model provides a novel shot blasting equipment, a serial communication port, including the box and install shot input mechanism and shot output mechanism on the box, install the shot input mechanism with the inside intercommunication of box on the outer upper portion of this box, install shot output mechanism bottom in this box one side of box is provided with the work piece feed inlet, and the opposite side is provided with the work piece discharge gate work piece feed inlet and work piece discharge gate between the box in install tilting mechanism, be close to work piece discharge gate department in install work piece output mechanism, this work piece output mechanism's upper portion installs hoist mechanism, this hoist mechanism reciprocates in tilting mechanism and work piece output mechanism between the box of work piece feed inlet department installs feed sensor on the box of work piece feed inlet department, install discharge sensor on the box of work piece discharge gate department, this feed sensor, The discharging sensor, the shot input mechanism, the shot output mechanism, the workpiece output mechanism, the lifting mechanism and the turnover mechanism are all connected into a control box.
2. The novel shot blasting device as claimed in claim 1, wherein the shot input mechanism corresponds to the turnover mechanism in the box body, the shot input mechanism comprises a feed box, a rotating shaft, a rotating plate and a first motor, a shot inlet is formed in the upper part of the feed box, a plurality of shot outlets communicated with the box body are formed in the lower part of the feed box, the rotating shaft and the feed box are coaxially arranged, one end of the rotating shaft is rotatably installed at the bottom of the feed box, and the other end of the rotating shaft penetrates out of the upper part of the feed box and is in transmission connection with the first motor installed on the feed box; the rotating shaft is provided with a plurality of rotating plates along the circumferential direction of the rotating shaft, and blanking spaces are formed between two adjacent rotating plates.
3. The novel shot blasting device as claimed in claim 1, wherein the shot delivery mechanism comprises a second motor, a shot delivery driving roller, a shot delivery driven roller, a shot delivery belt and a material guide plate, two sides of the turnover mechanism are respectively provided with a material guide plate, the two material guide plates are integrally arranged in a V shape, the lower part of the turnover mechanism forms a pellet falling channel, the pellet output belt corresponds to the pellet falling channel and is arranged along the horizontal direction, a projectile output driving roller driven by a second motor is arranged on one side of the projectile output belt, a projectile output driven roller is arranged on the other side of the projectile output belt, the pill output driving roller is in transmission connection with the pill output driven roller through a pill output belt, the box body is provided with a pill outlet corresponding to the pill output belt, and the second motor is arranged outside the box body.
4. A novel shot blasting device as claimed in claim 2 or 3, wherein the workpiece overturning driving roller of the overturning mechanism, the workpiece overturning driven roller, the workpiece guide roller and the overturning caterpillar track are arranged in the box body, the workpiece overturning driving roller and the workpiece overturning driven roller are arranged in the middle of the box body, and the workpiece overturning driven roller and the workpiece overturning driving roller are positioned on the same horizontal plane and form a space; the lower part between work piece upset drive roll and the work piece upset driven voller installs the work piece guide roll, the upset track walk around work piece upset drive roll, work piece guide roll and work piece upset driven voller in proper order, should overturn the whole V style of calligraphy setting that is of the upset track on be covered with the track through-hole that is used for the pellet whereabouts, this work piece upset drive roll is through installing the outside third motor drive of box.
5. A novel shot blasting device as claimed in claim 4, wherein the lifting mechanism comprises an electromagnetic chuck, a lifting cylinder and a push-pull cylinder, a cylinder body of the push-pull cylinder is hinged to the side portion of the box body, a piston rod of the push-pull cylinder is hinged to the middle portion of the cylinder body of the lifting cylinder, the rear portion of the cylinder body of the lifting cylinder is hinged to the upper portion of the box body, the electromagnetic chuck is mounted on the piston rod of the lifting cylinder, and the lifting cylinder is arranged in an inclined mode.
6. The novel shot blasting device as claimed in claim 4, wherein the workpiece output mechanism comprises a workpiece output driving roller, a workpiece output driven roller and a workpiece output belt, the workpiece output driving roller is close to the workpiece overturning driven roller, the workpiece output driven roller and the workpiece output driving roller are located on the same horizontal plane and are installed at the workpiece discharge port, the workpiece output driving roller and the workpiece output driven roller are in transmission connection through the workpiece output belt, and the workpiece output driving roller is driven by a fourth motor installed outside the box body.
7. The novel shot blasting device as claimed in claim 1, wherein a vibrator is mounted at the bottom of the box body.
8. A novel shot blasting method is characterized by comprising the following steps:
(1) turning over a workpiece to be cleaned;
(2) performing shot blasting cleaning on the workpiece while the workpiece is turned over;
(3) lifting the workpiece after cleaning, and outputting the workpiece to the next procedure;
(4) and outputting the falling shot in the shot blasting process to finish the collection of the shot.
9. The method of claim 8, further comprising the step (5) of vibrating while the workpiece is being flipped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010592505.7A CN111745550A (en) | 2020-06-24 | 2020-06-24 | Novel shot blasting equipment and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010592505.7A CN111745550A (en) | 2020-06-24 | 2020-06-24 | Novel shot blasting equipment and method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111745550A true CN111745550A (en) | 2020-10-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010592505.7A Pending CN111745550A (en) | 2020-06-24 | 2020-06-24 | Novel shot blasting equipment and method thereof |
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| Country | Link |
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| CN (1) | CN111745550A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112571291A (en) * | 2020-11-12 | 2021-03-30 | 樊锟 | Full-automatic numerical control shot blasting machine |
| CN114131510A (en) * | 2021-11-04 | 2022-03-04 | 徐州全达金属制品有限公司 | Shot blasting machine with automatic feeding and discharging mechanism |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107288326A (en) * | 2017-08-01 | 2017-10-24 | 合肥图森工业设计有限公司 | A kind of indoor marble floor decoration device and its control system |
| CN108406611A (en) * | 2018-05-11 | 2018-08-17 | 重庆市青蓝机械制造有限公司 | A kind of shot-blasting machine |
| CN110712137A (en) * | 2018-07-13 | 2020-01-21 | 江苏天能海洋重工有限公司 | Shot-slag separator for preventing inner wall shot blasting machine from blocking |
| CN210307387U (en) * | 2019-08-19 | 2020-04-14 | 重庆俋谊制动科技有限公司 | Uniform feeding structure for shot blasting machine |
-
2020
- 2020-06-24 CN CN202010592505.7A patent/CN111745550A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107288326A (en) * | 2017-08-01 | 2017-10-24 | 合肥图森工业设计有限公司 | A kind of indoor marble floor decoration device and its control system |
| CN108406611A (en) * | 2018-05-11 | 2018-08-17 | 重庆市青蓝机械制造有限公司 | A kind of shot-blasting machine |
| CN110712137A (en) * | 2018-07-13 | 2020-01-21 | 江苏天能海洋重工有限公司 | Shot-slag separator for preventing inner wall shot blasting machine from blocking |
| CN210307387U (en) * | 2019-08-19 | 2020-04-14 | 重庆俋谊制动科技有限公司 | Uniform feeding structure for shot blasting machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112571291A (en) * | 2020-11-12 | 2021-03-30 | 樊锟 | Full-automatic numerical control shot blasting machine |
| CN114131510A (en) * | 2021-11-04 | 2022-03-04 | 徐州全达金属制品有限公司 | Shot blasting machine with automatic feeding and discharging mechanism |
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Application publication date: 20201009 |
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