CN111745213A

CN111745213A - Full-automatic numerical control batten cutting saw, production line and method

Info

Publication number: CN111745213A
Application number: CN202010747009.4A
Authority: CN
Inventors: 宋远杰; 孙恒强
Original assignee: Jinan Cgma Cnc Machinery Co ltd
Current assignee: Jinan Cgma Cnc Machinery Co ltd
Priority date: 2020-07-29
Filing date: 2020-07-29
Publication date: 2020-10-09

Abstract

The invention provides a full-automatic numerical control batten slitting saw, a production line and a method, wherein the production line comprises the following steps: the automatic feeding device comprises a main machine frame, and a feeding mechanism, a positioning mechanism and a feeding mechanism which are arranged on the top of the main machine frame in sequence from left to right; the feeding mechanism comprises a transmission mechanism and a feeding plate, one end of the feeding plate is provided with a limiting part, the other end of the feeding plate is connected with the transmission mechanism, and the feeding plate is connected with the host machine frame in a sliding manner; the problems of manual feeding, how to realize the processing of the excess material of the aluminum alloy pressing strip section, the automatic sorting of finished products after the cutting of the aluminum alloy pressing strip and wireless remote measurement are solved, the labor intensity is reduced, and the working efficiency is improved.

Description

Full-automatic numerical control batten cutting saw, production line and method

Technical Field

The utility model relates to an aluminum-plastic door and window processing equipment technical field specifically is a full-automatic numerical control layering slitting saw, mainly used aluminum alloy layering's cutting, also can be used to other trades aluminum alloy ex-trusions cutting.

Background

In the preparation of aluminium door and window main part component, the process of traditional installation aluminum alloy layering does: measuring the sizes of four edges in the window, then sawing each edge in sequence, and then correspondingly installing the cut aluminum alloy pressing strip section on the window in sequence according to the measured edges, namely completing the installation of the aluminum alloy pressing strip. The technology is seen from the movement of people, the people go to a production line or a workbench to measure the size of a window, the people manually feed materials to one side of a cutting saw, the people go to the other side of the cutting saw to take away cut finished product aluminum alloy pressing strips, and the people go to the production line or the workbench to install the pressing strips on the window. The installation of four sides of a window is completed by circulating four times, and people move a lot according to the working process, and the machine only cuts the aluminum alloy pressing strip. It is seen that the work efficiency is low and the cutting accuracy is not very stable due to manual dimensioning.

It is very important in door and window production that a full-automatic numerical control aluminum alloy layering cutting equipment is seen, and the aluminum alloy layering slitting saw equipment in the existing market has the multiple: the other is that after the length of the pressing strip is measured manually, a person goes to one side of the main machine to manually adjust the positioning plate, the person goes to the other side of the main machine to manually feed and feed materials, the aluminum alloy pressing strip is pushed onto the positioning plate, the pressing device presses the pressing strip tightly, and then cutting is carried out. And after cutting, the person is taken away from the other side of the main machine and is installed on the window to complete the installation of one side of the window, and the installation of one window needs to be completed circularly for four times. Workers run back and forth at the bottom of the working efficiency, and the cutting precision cannot be guaranteed; the other method is that after the lengths of four edges of the pressing strip are manually measured, the measured data are wirelessly transmitted to equipment, the positioning plate is accurately positioned by a servo motor, a person carries out feeding and feeding on one side of the host machine, and the pressing strip abuts against the positioning plate to finish cutting. And the person goes to the other side of the main machine and takes the cut finished product out to be installed in the window. The completion of one window needs to go and go four times, the manual participation is high, the labor intensity is high, the working efficiency is low, and the cutting precision is unstable. The main problems to be solved are as follows:

1. the aluminum alloy pressing strip section solves the problem of manual feeding.

2. The aluminum alloy pressing strip section solves the problem of excess material treatment.

3. The problem of finished product automatic sorting is solved after the aluminum alloy layering is cut.

4. The problem of wireless remote measurement is solved.

Disclosure of Invention

In order to solve the technical problem, the full-automatic numerical control batten cutting production line and the full-automatic numerical control batten cutting saw and production line and method are designed in the disclosure, after one-time charging, the full-automatic numerical control batten cutting production line automatically cuts battens, automatically pumps materials, automatically sorts the battens, and a batten installer does not move in place and only needs to take the materials to install, so that the working efficiency is greatly improved.

In a first aspect, the present disclosure provides a full-automatic numerical control batten slitting saw, including: the automatic feeding device comprises a main machine frame, and a feeding mechanism, a positioning mechanism and a feeding mechanism which are arranged on the top of the main machine frame in sequence from left to right; the feeding mechanism comprises a transmission mechanism and a feeding plate, one end of the feeding plate is provided with a limiting part, the other end of the feeding plate is connected with the transmission mechanism, and the feeding plate is connected with the host machine frame in a sliding manner.

In a second aspect, the present disclosure further provides a full-automatic numerical control bead cutting production line, including: the full-automatic numerical control layering cutting saw comprises a stock bin part, a material pumping part and the full-automatic numerical control layering cutting saw in the embodiment;

the storage bin part comprises a storage bin rack, the storage bin rack is provided with an installation plate, and the installation plate is connected with the movable storage bin in a sliding manner; the other side of the mounting plate is connected with a feed cylinder of the storage bin through a connecting plate; the bin feeding cylinder is connected with a floating joint of the feeding mechanism and is used for driving the feeding mechanism of the full-automatic numerical control layering slitting saw to move;

the material pumping part comprises a material pumping rack, an operation box connected with the material pumping rack and a material pumping mechanism; the material pumping mechanism comprises a material pumping supporting plate, the material pumping supporting plate is connected with a material pumping guide rail through a material pumping sliding block, and the material pumping guide rail is connected with a material pumping rack.

In a third aspect, the present disclosure provides a method for using the full-automatic numerical control batten cutting saw according to the first aspect, including:

after the limiting part of the feeding mechanism limits the pressing strip, the feeding plate is driven by the transmission mechanism to convey the pressing strip to the positioning mechanism; the positioning mechanism positions the pressing strip; and after the pressing strip is positioned, cutting the pressing strip through the feeding mechanism.

In a fourth aspect, the present disclosure further provides a use method of the full-automatic numerical control bead cutting production line according to the second aspect, including:

the movable material bin of the material bin part stores different types of pressing strips through a plurality of material distributing bins;

the pressing strips in the material distribution bin are transported to the positioning mechanism by utilizing a feeding plate in the feeding mechanism;

the positioning mechanism positions the pressing strip; after the layering is positioned, the layering is subjected to head aligning cutting through the feeding mechanism, and the feeding mechanism retracts after the head aligning cutting;

the pressing strip subjected to flush cutting is conveyed to a set area through a material pumping supporting plate of a material pumping part, a work feeding mechanism is used for cutting the pressing strip, and the position of the pressing strip is continuously adjusted by using the material pumping supporting plate after each work piece is cut; cutting the workpiece repeatedly for a plurality of times to finish cutting to form a finished pressing strip product; and feeding the finished pressing strip into the next station by using a feeding mechanism of the material pumping supporting plate.

Compared with the prior art, this disclosure possesses following beneficial effect:

1. this is disclosed through installing worker's feed mechanism, positioning mechanism and the feeding mechanism that sets gradually from a left side to the right side at host computer frame top, has solved the problem of the artifical material loading of aluminum alloy layering section bar, and equipment in the past is manual material loading, and manual pay-off utilizes feeding mechanism and positioning mechanism cooperation not only to solve the problem of manual material loading, has still increased the feed bin, and multiple section bar can be deposited to the feed bin, through removing the feed bin, can switch over the section bar that the selection needs the cutting.

2. The production line with the stock bin part, the material pumping part and the full-automatic numerical control batten cutting saw is arranged, so that the problems of how to realize the excess material treatment of the aluminum alloy batten profile, the automatic sorting of the finished product after the aluminum alloy batten is cut and the wireless remote measurement are solved, the previous equipment is a cutting saw, the cut batten profile is held, the window is installed, then the cut batten profile returns to the feeding side for manual feeding, the cutting is carried out, one window can be installed in a reciprocating mode for four times, the labor intensity is increased, and the working efficiency is reduced; according to the automatic cutting machine, the storage bin part, the material pumping part and the full-automatic numerical control pressing strip cutting saw are utilized, after materials are charged for one time, the measured data are wirelessly transmitted to the control system, automatic cutting is carried out, materials are automatically pumped, automatic sorting is carried out, pressing strip installation personnel are not moved in place, and only materials are taken and installed, so that the working efficiency is greatly improved.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.

FIG. 1 is a schematic diagram of the overall structure of a full-automatic numerical control batten cutting production line;

FIG. 2 is a schematic diagram of a transverse structure of a bin portion of a full-automatic numerical control batten cutting production line;

FIG. 3 is a schematic longitudinal structure diagram of a bin part of a full-automatic numerical control batten cutting production line;

FIG. 4 is a schematic view of the overall structure of the full-automatic numerical control batten slitting saw;

FIG. 5 is a schematic structural diagram of a positioning mechanism of the full-automatic numerical control batten cutting saw;

FIG. 6 is a schematic view of a feed mechanism of the full-automatic numerical control batten slitting saw;

FIG. 7 is a schematic view of a feed mechanism of a fully automatic numerically controlled batten slitting saw;

FIG. 8 is a schematic diagram of the transverse structure of the material drawing part of the full-automatic numerical control batten cutting production line;

FIG. 9 is a schematic longitudinal structure diagram of a material drawing part of the full-automatic numerical control batten cutting production line;

in the figure: 1. a bin section; 2. a host portion; 3. a material pumping part; 101. a bin rack; 102. a stainless steel plate; 103. moving the stock bin; 104. an adjustable baffle; 105. a guide rail; 106. a slider; 107. a bin connecting plate; 201. a feeding mechanism; 202. a right hold-down mechanism; 203. a feeding mechanism; 204. a frame; 301. a material pumping machine frame; 302. an operation box cantilever; 303. a tank chain; 304. a servo motor; 305. a gear; 306. a rack; 307. a feeding cylinder; 308. a feeding cylinder seat; 309. feeding plates; 310. a material pumping vertical cylinder; 311. pumping material to vertical cylinder seat; 312. pumping material and pressing the material by a vertical cylinder; 313. a horizontal hold-down mechanism; 314. a vertical plate; 315. a material pumping supporting plate; 316. a material pumping slide block; 317. a material pumping guide rail; 318. refining the sliding plate; 319. a material pushing plate; 320. a supporting plate of the material pushing mechanism; 321. a tank chain support; 322. a tank chain groove; 323. a skateboard frame; 324. a material pumping connecting plate; 325. a material supporting cylinder; 326. a material supporting cylinder seat; 327. a cantilever mount; 2011. a feeding guide rail; 2012. a feeding slide block; 2013. a floating joint; 2014. a feeding sliding plate; 2015. feeding a vertical plate; 2016. a cylinder mounting plate; 2017. a first horizontal cylinder; 2018. feeding a horizontal pressing block; 2019. feeding a base plate; 20201. a right hold down rail; 20202. a right hold-down slider; 20203. a right compression slide plate; 20204. an upper cylinder and a lower cylinder; 20205. mounting a plate; 20206. right pressing the horizontal pressing block; 20207. a second horizontal cylinder; 20208. a first guide shaft; 20209. a right compression vertical cylinder; 20210. a right compression vertical cylinder block; 20211. pressing nylon blocks; 20212. a residual material push plate; 20213. a right pressing vertical plate; 20214. a guide shaft connecting plate; 20215. a second guide shaft; 20216. a residual material cylinder; 20217. a residue cylinder seat; 20218. a right compression work platen; 20219. a supporting seat; 20220. retracting the cylinder block; 20221. retracting the cylinder; 20301. a cylinder block; 20302. feeding the guide rail; 20303. feeding the sliding block; 20304. hard limiting; 20305. a working in sliding plate; 20306. a motor; 20307. a motor base; 20308. a saw blade; 20309. feeding a vertical cylinder; 20310. feeding a vertical cylinder seat; 20311. feeding the vertical plate; 20312. pressing blocks by using the air cylinder; 20313. a third horizontal cylinder; 20314. and (5) feeding the working table plate.

The specific implementation mode is as follows:

the present disclosure is further described with reference to the following drawings and examples.

It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

Example 1

As shown in fig. 1 to 5, a full-automatic numerical control batten slitting saw is characterized by comprising: the automatic feeding device comprises a main machine frame, and a feeding mechanism, a positioning mechanism and a feeding mechanism which are arranged on the top of the main machine frame in sequence from left to right; the feeding mechanism comprises a transmission mechanism and a feeding plate, one end of the feeding plate is provided with a limiting part, the other end of the feeding plate is connected with the transmission mechanism, and the feeding plate is connected with the host machine frame in a sliding manner. After the limiting part limits the pressing strip, the conveying plate is driven by the transmission mechanism to be conveyed to the positioning mechanism, and after the positioning mechanism positions the pressing strip, the pressing strip is cut by the feeding mechanism.

The feeding mechanism comprises a feeding sliding block, the feeding plate is connected with a feeding guide rail through the feeding sliding block, and the feeding guide rail is connected with the main machine frame.

The limiting part comprises a feeding vertical plate and a feeding horizontal pressing block which are arranged in parallel relatively, a feeding base plate arranged between the feeding vertical plate and the feeding horizontal pressing block, and a first horizontal cylinder connected with one end of the feeding horizontal pressing block.

The transmission mechanism comprises a feeding cylinder, one end of the feeding cylinder is connected with the feeding cylinder mounting seat, and the other end of the feeding cylinder is connected with one end of the feeding plate through a floating joint; the feeding cylinder mounting seat is fixedly mounted at a set distance from the host machine frame.

The positioning mechanism comprises a moving unit, and a horizontal pressing unit and a vertical pressing unit which are connected with the moving unit; the moving unit is used for adjusting the position of the positioning mechanism, the horizontal pressing unit is used for horizontally positioning the pressing strip, and the vertical pressing unit is used for vertically positioning the pressing strip;

the moving unit comprises a right pressing guide rail, and the right pressing guide rail is connected with the right pressing sliding plate in a sliding mode through a right pressing sliding block; the top surface installation right side that compresses tightly the slide compresses tightly the work platen, and the top surface is equipped with floating joint apart from the right side and compresses tightly platen settlement distance department, is connected with the withdrawal cylinder through floating joint.

The horizontal pressing unit and the vertical pressing unit are arranged on the right pressing workbench plate, and the horizontal pressing unit comprises a right pressing horizontal pressing block and a residual material push plate which are arranged in parallel relatively, and a right pressing base plate arranged between the right pressing horizontal pressing block and the residual material push plate; the excess material push plate is connected with a cylinder rod of the excess material cylinder, and the right pressing horizontal pressing block is connected with a cylinder rod of the second horizontal cylinder;

the vertical pressing unit comprises a residual material vertical plate which is arranged in parallel with the residual material push plate, the bottom surface of the residual material vertical plate is connected with the right pressing work table plate, and the top of the residual material vertical plate is provided with a right pressing vertical cylinder; the cylinder rod of the right compression vertical cylinder is connected with the nylon pressing block, and the right compression vertical cylinder is positioned right above the right compression base plate.

The working feed mechanism comprises a working feed guide rail, the working feed guide rail is connected with the host machine frame, the working feed guide rail is connected with a working feed sliding plate through a working feed sliding block, the top surface of the working feed sliding plate is connected with the motor base, and one end of the working feed sliding plate is connected with the cylinder rod of the working feed cylinder; the motor is arranged on the motor base and is connected with the saw blade.

A working table plate is arranged at a set distance from the saw blade and is installed on a host machine frame, the top surface of the working table plate is connected with a third horizontal cylinder, a cylinder rod of the third horizontal cylinder is connected with a third horizontal cylinder pressing block, a working vertical plate is installed on the working table plate at a position opposite to the third horizontal cylinder pressing block, and the working vertical plate is perpendicular to the saw blade; one side of the working feeding vertical plate is connected with a working feeding vertical cylinder mounting seat, a working feeding vertical cylinder is mounted on the working feeding vertical cylinder mounting seat, and a cylinder rod of the working feeding vertical cylinder is connected with a working feeding cylinder pressing block.

Specifically, the host machine frame comprises a rectangular frame and a triangular frame, and the triangular frame is fixedly connected with the rectangular frame; the top plate of the rectangular frame is used for installing the feeding mechanism and the right pressing mechanism; the top plate of the triangular frame is parallel to the top plate of the rectangular frame, and a set height difference is formed; the top plate of the triangular frame is used for installing the feeding mechanism.

The feeding mechanism comprises a feeding guide rail, the feeding guide rail is fixedly connected with the main machine frame, and the feeding guide rail is connected with the sliding plate in a sliding manner through a sliding block; one end of the feeding sliding plate is connected with the floating joint, and the other end of the feeding sliding plate is connected with the cylinder mounting plate; a first horizontal cylinder is arranged on the cylinder mounting plate, a cylinder rod of the first horizontal cylinder is connected with one end of the feeding horizontal pressing block, and the moving direction of the cylinder rod of the first horizontal cylinder is vertical to the direction of the guide rail; a feeding vertical plate is arranged on the feeding sliding plate in a region opposite to the feeding horizontal pressing block, and the feeding horizontal pressing block is provided with a pressing surface parallel to the feeding vertical plate; the feeding vertical plate is fixedly connected to the feeding sliding plate, and a set distance is reserved between the feeding vertical plate and the feeding horizontal pressing block; and a base plate is arranged between the vertical feeding plate and the horizontal feeding pressing block and is fixedly connected with the feeding sliding plate. Specifically, the backing plate is an L-shaped plate formed by a bottom plate and a side plate, wherein the bottom plate is provided with an inclined surface, one side of the side plate of the L-shaped plate is vertically provided with a feeding vertical plate, and the feeding vertical plate is tightly attached to the side plate of the L-shaped plate and is fixed in position; the feeding horizontal pressing block realizes position adjustment through a first horizontal cylinder; the feeding horizontal pressing block is matched with the feeding vertical plate, so that the pressing effect on the aluminum alloy pressing strip in the L-shaped plate area is realized. The floating joint is connected with a feeding cylinder, and the feeding cylinder is fixedly connected to the host machine frame.

The positioning mechanism is a right pressing mechanism which comprises a right pressing guide rail connected with the main frame; the right pressing guide rail is connected with the right pressing sliding plate in a sliding way through a right pressing sliding block; an upper air cylinder and a lower air cylinder are installed on one side of the top surface of the right compression sliding plate, the other side of the top surface of the right compression sliding plate is connected with a retraction air cylinder, the feeding direction of the retraction air cylinder is consistent with the direction of the right compression guide rail and is used for adjusting the position of the right compression sliding plate, the retraction air cylinder is installed on a retraction air cylinder installation seat, and the retraction air cylinder installation seat is connected with a host machine frame; a right pressing support seat is arranged between the upper air cylinder and the lower air cylinder and the withdrawing air cylinder, one end of the right pressing support seat is connected with a right pressing sliding plate, the other end of the right pressing support seat is connected with a right pressing working table plate, and the right pressing working table plate and the right pressing sliding plate are arranged in parallel; two first guide shafts are symmetrically arranged on two sides of a cylinder rod of the upper cylinder and the lower cylinder, one ends of the two first guide shafts are connected with the right pressing sliding plate, and the other ends of the two first guide shafts penetrate through the right pressing mounting plate to be connected with the right pressing working table plate; a second horizontal cylinder is installed on the right pressing installation plate, a cylinder rod of the second horizontal cylinder is connected with a right pressing horizontal pressing block, a pressing surface of the right pressing horizontal pressing block is located in the area above the right pressing workbench plate, and the plane where the pressing surface is located is perpendicular to the plane where the right pressing workbench plate is located; a residual material push plate is arranged on one side, opposite to the pressing surface of the right pressing horizontal pressing block, of the right pressing work table plate, the push surface of the residual material push plate is parallel to the pressing surface of the horizontal pressing block, a right pressing vertical plate is arranged side by side with the residual material push plate, the bottom of the right pressing vertical plate is connected with the right pressing work table plate, and a through hole is formed in the middle of the right pressing vertical plate; the excess material push plate penetrates through the through hole of the right pressing vertical plate through a second guide shaft and then is connected with one side of a guide shaft connecting plate, and the other side of the guide shaft connecting plate is connected with a cylinder rod of an excess material cylinder; the excess material cylinder is arranged on one side surface of the supporting seat through an excess material cylinder mounting seat, and the feeding direction of the excess material cylinder is parallel to the plane where the right pressing work platen is located; a right pressing base plate is arranged between the excess material push plate and the right pressing horizontal pressing block, the right pressing base plate is connected with the working table plate, and the right pressing base plate is vertical to the right pressing vertical plate; the upper portion of riser is compressed tightly on the right side, and distance department is set for apart from the through-hole and is equipped with the right perpendicular cylinder mount pad that compresses tightly, and the right perpendicular cylinder mount pad that compresses tightly is installed the right perpendicular cylinder that compresses tightly, and the cylinder pole that the right side compressed tightly perpendicular cylinder is connected with the nylon briquetting, and the right side compresses tightly perpendicular cylinder and is in the right side and compresses tightly the backing plate directly over, and the right side compresses tightly the direction of feed of perpendicular cylinder and the direction of feed of second horizontal cylinder mutually.

The working feed mechanism comprises a working feed guide rail, the working feed guide rail is connected with the host machine frame, the working feed guide rail is connected with a working feed sliding plate through a working feed sliding block, one side of the top surface of the working feed sliding plate is connected with the motor base, and the other side of the top surface of the working feed sliding plate is connected with the cylinder rod of the working feed cylinder; the working air cylinder is arranged on the main machine frame through a working air cylinder mounting seat, and the feeding direction of the working air cylinder is consistent with the direction of the working air guide rail; the motor base is provided with a motor, the motor is connected with the saw blade, and specifically, a motor shaft of the motor is connected with the saw blade through a speed reducer; a working table plate is arranged at a set distance from the saw blade and is installed on a host machine frame, the top surface of the working table plate is connected with a third horizontal cylinder, a cylinder rod of the third horizontal cylinder is connected with a third horizontal cylinder pressing block, a working vertical plate is installed on the working table plate at a position opposite to the third horizontal cylinder pressing block, and the working vertical plate is perpendicular to the saw blade; one side of the working feeding vertical plate is connected with a working feeding vertical cylinder mounting seat, a working feeding vertical cylinder is mounted on the working feeding vertical cylinder mounting seat, a cylinder rod of the working feeding vertical cylinder is connected with a working feeding cylinder pressing block, and the working feeding cylinder pressing block is parallel to the working feeding working table plate; the working table plate is coplanar with a right pressing base plate in the right pressing mechanism and a feeding base plate in the feeding mechanism; one end of the feed guide rail is provided with a hard limit.

Example 2

As shown in fig. 1, the present disclosure provides a full-automatic numerical control bead cutting production line, including: the full-automatic numerical control layering cutting saw comprises a stock bin part, a material pumping part and the full-automatic numerical control layering cutting saw in the embodiment;

the storage bin part comprises a storage bin rack, the storage bin rack is provided with an installation plate, and the installation plate is connected with the movable storage bin in a sliding manner; the other side of the mounting plate is connected with a bin feeding cylinder through a bin connecting plate; the bin feeding cylinder is connected with a floating joint of the feeding mechanism and is used for driving the feeding mechanism of the full-automatic numerical control layering slitting saw to move;

furthermore, the movable bin comprises a movable plate and a plurality of adjustable baffles, and the movable bin is divided into a plurality of distribution bins through the adjustable baffles; the adjustable baffle is connected with the movable plate in a sliding manner, and the size of the movable bin can be adjusted in a longitudinal moving manner, so that the adjustable baffle is suitable for placing various sectional materials; the adjustable baffle and the movable plate have a set angle.

The material pumping part comprises a material pumping rack, an operation box connected with the material pumping rack and a material pumping mechanism; the material pumping mechanism comprises a material pumping supporting plate, the material pumping supporting plate is connected with a material pumping guide rail through a material pumping sliding block, the material pumping guide rail is connected with a material pumping rack, a rack is mounted on the material pumping rack, and the rack is parallel to the material pumping guide rail.

A material pumping vertical plate is arranged on the material pumping supporting plate, a material pumping vertical cylinder is arranged on the material pumping vertical plate, and a material pumping vertical cylinder pressure head is arranged on the material pumping vertical cylinder; one end of the material pumping supporting plate is connected with the horizontal pressing cylinder, and the other end of the material feeding supporting plate is connected with the material feeding cylinder; the pressing surface of a pressing block of the horizontal pressing cylinder is parallel to the material pumping vertical plate, a cylinder rod of the feeding cylinder is connected with a feeding plate, a servo motor is installed on the feeding plate, and the servo motor is connected with a transmission chain through a gear rack transmission mechanism; one end of the conveying chain is connected with the material pumping frame, and the other end of the conveying chain is connected with the material pumping supporting plate.

Specifically, the bin part comprises a bin rack, a stainless steel plate, a movable bin, an adjustable baffle, a guide rail, a sliding block and a bin connecting plate; the bin rack comprises a rectangular structure and a side plate with a set height, wherein the side plate is connected with one side of the rectangular structure; the rectangular structure comprises supporting plates arranged at two sides vertical to the ground, a mounting plate connected with the supporting plates and positioned at the top of the rectangular structure, and a bottom plate connected with the supporting plates and positioned at the bottom of the rectangular structure;

the upper layer of the bin rack is a horizontal area formed by connecting the top of a side plate of the bin rack and a stainless steel plate and used for placing sectional materials; the corrosion resistant plate sets up with the curb plate of feed bin frame is perpendicular to consolidate through the down tube, down tube one end is connected with the curb plate of feed bin frame, and the other end is connected with corrosion resistant plate.

The middle layer of the stock bin rack is an installation plate at the top of the rectangular structure and used for installing the movable stock bin; the mounting panel one side has the guide rail of setting for length, and it is connected with the guide rail cooperation to remove the feed bin, and the mounting panel opposite side is connected with feed bin connecting plate one side, and the opposite side of feed bin connecting plate passes through feeding cylinder and is connected with the host computer part, installs feeding cylinder on the feed bin connecting plate. Furthermore, the feeding cylinder is connected with a floating joint of the feeding mechanism and used for driving the feeding mechanism to move;

the movable bin comprises a movable plate and a plurality of adjustable baffles, the adjustable baffles are connected with the movable plate in a sliding manner, and the size of the movable bin can be adjusted by longitudinal movement so as to adapt to the placement of various sectional materials; the adjustable baffle and the movable plate have a set angle, and as a preferred specific implementation mode, the adjustable baffle is obliquely arranged on the section to be processed, and the adjustable baffle and the movable plate have an included angle of 15-90 degrees. The lower layer of the stock bin rack is a bottom plate with a rectangular structure, and is used for storing sectional materials or appliances while improving the stability of the rack.

The full-automatic numerical control layering slitting saw comprises a main machine frame, and a feeding mechanism, a right pressing mechanism and a feeding mechanism which are connected with the main machine frame. The feeding mechanism, the right pressing mechanism and the feeding mechanism are sequentially connected from left to right and are arranged at the top of the main machine frame. Specifically, the host machine frame comprises a rectangular frame and a triangular frame, and the triangular frame is fixedly connected with the rectangular frame; the top plate of the rectangular frame is used for installing the feeding mechanism and the right pressing mechanism; the top plate of the triangular frame is parallel to the top plate of the rectangular frame, and a set height difference is formed; the top plate of the triangular frame is used for installing the feeding mechanism.

The material pumping part comprises a material pumping rack, an operation box connected with the material pumping rack and a material pumping mechanism; the operation box is arranged on the material pumping rack through an operation box cantilever; the material pumping mechanism comprises a material pumping vertical cylinder, a material pumping vertical cylinder seat, a material pumping vertical cylinder pressure head, a horizontal pressing mechanism, a material pumping vertical plate, a material pumping supporting plate, a material pumping sliding block, a material pumping guide rail, a refining sliding plate, a material pushing mechanism supporting plate, a tank chain support, a tank chain groove and a sliding plate frame; the material pumping guide rail is arranged on the material pumping rack, the rack is arranged on the rack and is parallel to the material pumping guide rail, the material pumping slide block is arranged on the material pumping guide rail, the material pumping support plate is arranged on the material pumping slide block, and the material pumping support plate is coplanar with a work feeding work table plate in the work feeding part, a right pressing base plate in the right pressing mechanism and a feeding base plate in the feeding mechanism. Install on the drawing material layer board and take out the material riser, install perpendicular cylinder block on the drawing material riser, install perpendicular cylinder on the perpendicular cylinder block, install perpendicular cylinder pressure head on the perpendicular cylinder, perpendicular cylinder pressure head is pressed the face and is on a parallel with the pay-off layer board, install the level on the drawing material layer board and compress tightly the cylinder, the briquetting that the level compresses tightly the cylinder is pressed the face and is taken out the material riser and be parallel to each other, install on the pay-off layer board and throw the material cylinder block, it throws the flitch to install on the cylinder pole of material cylinder to throw, throw and install servo motor on the flitch, the last gear that installs of servo motor, gear and rack cooperation transmission, tank chain support mounting is on the drawing material frame, install tank chain groove on the tank chain support, the one end of tank chain is installed in tank chain groove, the other end is installed. The sliding plate frame is arranged on the material pumping frame, the sorting sliding plate is arranged on the sliding plate frame, the pushing mechanism supporting plate is arranged on the material pumping frame, the pushing mechanism is provided with a pushing plate, and the pushing plate is parallel to the material pumping guide rail. The material pumping frame is provided with a material supporting cylinder seat, the material supporting cylinder seat is provided with a material supporting cylinder, the material pumping frame is provided with a material pumping connecting plate, and the material pumping connecting plate is connected with a frame bolt in the main machine part.

Example 3

A full-automatic numerical control layering cutting production line includes: the device comprises a storage bin part, a host part, a material pumping part and a measuring part;

the feed bin part includes: stock bin frame, corrosion resistant plate, removal feed bin, adjustable baffle, guide rail, slider, feed bin connecting plate, install slider on removing the feed bin and install the guide rail in the stock bin frame and install together, remove the feed bin and pass through longitudinal movement, select the section bar that needs processing, but the multiplicable quantity of feed bin as required. The adjustable baffle is installed on removing the feed bin, becomes the slope form and is used for placing the section bar of treating processing, and adjustable baffle can longitudinal movement, adjusts the feed bin size, adapts to placing of various section bars. The steel plate made of stainless steel is installed at the top of the bin rack, and the section bar storage area is formed. The feed bin connecting plate is installed on the feed bin frame, the feeding air cylinder is installed on the feed bin connecting plate, and the feed bin connecting plate is connected with the main machine part.

The host portion includes: the feeding mechanism, the right pressing mechanism, the feeding mechanism and the rack;

the feeding mechanism comprises a feeding guide rail, a feeding sliding block, a floating joint, a feeding sliding plate, a vertical plate, a cylinder mounting plate, a first horizontal cylinder, a feeding horizontal pressing block and a base plate; the feeding guide rail is installed on a host machine frame, the feeding guide rail is provided with a feeding sliding block, the feeding sliding block is provided with a feeding sliding plate, the feeding sliding plate is connected with a floating joint, the floating joint is connected with a feeding cylinder in the stock bin part, a vertical plate is installed on the feeding sliding plate and is perpendicular to a base plate installed on the feeding sliding plate, a cylinder installation plate is installed on the feeding sliding plate, a first horizontal cylinder is installed on the cylinder installation plate, a feeding horizontal pressing block is installed on the first horizontal cylinder, and the pressing surface of the feeding horizontal pressing block is parallel to the vertical plate.

The right pressing guide rail is arranged on the frame, a right pressing slide block is arranged on the right pressing guide rail, a right pressing slide plate is arranged on the right pressing slide block, a support seat is arranged on the right pressing slide plate, a first guide shaft is arranged on the right pressing slide plate, an upper air cylinder and a lower air cylinder are arranged on the right pressing slide plate, an installation plate is arranged on the first guide shaft, a second horizontal air cylinder is arranged on the installation plate, a right pressing horizontal pressing block is arranged on the second horizontal air cylinder, a working table plate is arranged on the first guide shaft and the support seat, a right pressing vertical plate is arranged on the working table plate, a right pressing backing plate is arranged on the working table plate, the right pressing backing plate is vertical to the right pressing vertical plate, a right pressing horizontal pressing block pressing surface is parallel to the right pressing vertical plate, a right pressing vertical cylinder seat is arranged on the right pressing vertical cylinder plate, a, the pressure face of nylon briquetting is parallel to each other with the right side backing plate that compresses tightly, clout cylinder block 20217 installs on the supporting seat, the clout cylinder is installed on clout cylinder block 20217, install the second guide shaft connecting plate on the clout cylinder, install second guide shaft 20215 on the second guide shaft connecting plate, the second guide shaft passes the right side and compresses tightly the riser setting, the clout push pedal is installed to the one end of second guide shaft, the face that pushes away of clout push pedal is parallel to each other with the pressure face of horizontal briquetting, withdrawal cylinder block 20220 installs in the frame, withdrawal cylinder block 20221 is installed on the withdrawal cylinder block 20220, the cylinder pole and the slide of withdrawal cylinder 20221 are connected.

The worker advances the mechanism and includes: a working inlet cylinder base 20301, a working inlet guide rail, a working inlet slide block, a hard limit, a working inlet slide plate, a motor base, a saw blade, a working inlet vertical cylinder 20309, a working inlet vertical cylinder base 20310, a working inlet vertical plate 20311, a cylinder press block, a third horizontal cylinder and a working inlet working table plate; the worker advances the guide rail and installs in the host computer frame, worker advances the slider to install on the guide rail, worker advances to install on the slider and advances the slide, the motor cabinet is installed on the worker advances the slide, the motor is installed on the motor cabinet, install the saw bit on the motor, worker advances the cylinder block 20301 and installs on the host computer frame, worker advances to install on the cylinder block and advances the cylinder, the cylinder pole that the worker advances the cylinder advances the slide to be connected with worker, worker advances the work platen 20314 and installs in the host computer frame, horizontal cylinder installs on worker advances the work platen, worker advances the riser and installs on the work platen, worker advances the riser mutually perpendicular with the saw bit mutually perpendicular, worker advances the perpendicular cylinder block to install on worker advances the riser, worker advances to install the perpendicular cylinder on the perpendicular cylinder block and advances the work platen mutually parallel with worker. The working table plate is coplanar with the right pressing base plate in the right pressing mechanism and the feeding base plate in the feeding mechanism. One end of the feed guide rail is connected with the hard limit position to limit the movement distance of the feed slide block.

The material pumping part comprises: the device comprises a material pumping rack, an operation box cantilever, a tank chain, a servo motor, a gear, a rack, a material feeding cylinder seat, a material feeding plate, a material pumping vertical cylinder seat, a material pumping vertical cylinder pressure head, a horizontal pressing cylinder, a material pumping vertical plate, a material pumping supporting plate, a material pumping sliding block, a material pumping guide rail, a sorting sliding plate, a material pushing mechanism supporting plate, a tank chain support, a tank chain groove, a sliding plate frame, a material pumping connecting plate, a material supporting cylinder seat and a cantilever mounting seat; the operation box cantilever is installed on the material pumping rack, the material pumping guide rail is installed on the material pumping rack, the rack is installed on the rack, the rack is parallel to the material pumping guide rail, the material pumping slide block is installed on the material pumping guide rail, the material pumping support plate is installed on the material pumping slide block, and the material pumping support plate is coplanar with a work platen in the work feeding part, a base plate in the right pressing mechanism and a base plate in the feeding mechanism. Install on the drawing material layer board and take out the material riser, take out and install on the material riser and take out perpendicular cylinder block of material, take out and install on the perpendicular cylinder block of material and take out perpendicular cylinder of material, take out and install on the perpendicular cylinder block of material and take out the perpendicular cylinder pressure head of material, it is parallel to the pay-off layer board to take out the perpendicular cylinder block of material pressure face, take out and install the level on the material layer board and compress tightly the cylinder, the briquetting pressure face that the level compressed tightly the cylinder is parallel to each other with the drawing material riser, install on the pay-off layer board and throw the material cylinder block, it throws the material cylinder to install on the cylinder block of material to throw the material cylinder block, it throws the flitch to install servo motor on the flitch to throw, servo motor is last to install the gear, gear and rack cooperation transmission, tank chain support installs on taking out the material frame, tank chain support. The sliding plate frame is arranged on the material pumping frame, the sorting sliding plate is arranged on the sliding plate frame, the pushing mechanism supporting plate is arranged on the material pumping frame, the pushing mechanism is provided with a pushing plate, and the pushing plate is parallel to the material pumping guide rail. The material pumping frame is provided with a material supporting cylinder seat, the material supporting cylinder seat is provided with a material supporting cylinder, the material pumping frame is provided with a material pumping connecting plate, and the material pumping connecting plate is connected with a frame bolt in the main machine part.

In other embodiments of the present disclosure, there are also provided:

a method for using the full-automatic numerical control batten cutting saw according to any one of the above embodiments comprises the following steps:

A use method of the full-automatic numerical control batten cutting production line according to any one of the embodiments comprises the following steps:

Specifically, the method comprises the following steps: feeding, pressing, drawing and positioning, cutting, drawing and sorting, pushing and descending a slope and processing tailings; the layering section bars are prepared according to the door and window types, the layering section bars are placed in a movable bin in a bin part, a plurality of layering section bars are stored in a distributing bin in the movable bin, the distributing bin is formed by dividing an adjustable baffle, and the adjustable baffle can be adjusted in a width range according to the sizes of different section bars. A plurality of material distribution bins can store various sectional materials and also can store one sectional material, and the sectional materials stored in one material distribution bin are the same. A sliding block is arranged under the movable stock bin, and the sliding block drives the movable stock bin to be matched with a guide rail arranged on the rack. The reciprocating movement of the movable bin is realized. A double-stroke cylinder is mounted on a bin connecting plate in the movable bin, and a cylinder rod of the double-stroke cylinder is mounted on a sliding plate in a feeding mechanism in the main machine part, so that the sliding plate can move back and forth to play a feeding role. The feeding sliding plate is provided with a vertical plate and a horizontal pressing cylinder, the horizontal pressing cylinder is provided with a pressing block, the pressing surface of the pressing block is right opposite to the vertical plate, and the distance between the pressing block and the vertical plate is a section passage of the pressing strip. After the control system selects the pressing strip section bar, the movable material bin automatically aligns the material distribution bin filled with the section bar channel on the feeding plate. The horizontal pressing cylinder on the feeding sliding plate presses the section to feed for a certain stroke. And a vertical pressing cylinder and a horizontal pressing cylinder in the right pressing mechanism act to press the pressing strip section in the vertical direction and the horizontal direction, the horizontal pressing on the feeding sliding plate is loosened, and after the feeding sliding plate returns for a certain stroke, the horizontal pressing action presses the pressing strip section to wait for the next action signal.

A servo motor in the material pumping part drives a material pumping supporting plate to move to a working position, a sliding block is arranged below the material pumping supporting plate, and the sliding block is matched with a guide rail arranged on a material pumping rack. After the material reaches the working position, the material pumping vertical cylinder and the fourth horizontal cylinder on the material pumping supporting plate act to compress the pressing strip. The right pressing is loosened, the pressing on the feeding sliding plate is loosened, a servo drives the material drawing supporting plate and the pressed batten sectional material to move to a corresponding position according to data of wireless measurement, the right pressing moves, the left pressing moves, the batten sectional material is pressed, the working feeding saw blade is started, and the working feeding cylinder moves to return after cutting. And the left and right pressing and loosening are performed. The pressing strip section tightly pressed on the material drawing supporting plate moves to a sorting position along with the material drawing supporting plate, the feeding mechanism on the material drawing supporting plate acts, the material supporting mechanism arranged on the rack acts, the material drawing mechanism in the material drawing part acts along with finished material sinking to the sorting sliding plate, and the material pushing mechanism in the material drawing part pushes the pressing strip section down to the sorting sliding plate through the material pushing plate to complete one-time cutting.

The treatment is divided into 3 actions according to different lengths of the excess materials:

firstly, pressing the long material by a clamping device on a material pumping supporting plate, and servo-driving the material pumping supporting plate to return to an original point for discharging, and then feeding the long material onto a material pumping rack to finish excess material treatment;

and secondly, when the length of the excess material is the length of the one-time feeding of the double-stroke cylinder, when the pressing device on the material pumping supporting plate can not be tightly held, the right pressing is carried out through the action of the withdrawing cylinder, and the right pressing is withdrawn and avoided. The double-stroke cylinder carries out secondary feeding, the pressing device on the pumping supporting plate acts to press tightly, the servo drives the pumping supporting plate to return to the original point for discharging, and the excess material is fed onto the pumping rack through the feeding device to complete excess material treatment;

thirdly, ultra-short excess material: the excess material cylinder in the right compression part acts to push the excess material push plate arranged on the guide shaft, and at the moment, the ultra-short excess material is pushed into the rack and slides to the waste material box through the guide groove.

Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.

Claims

1. The utility model provides a full-automatic numerical control layering slitting saw which characterized in that includes: the automatic feeding device comprises a main machine frame, and a feeding mechanism, a positioning mechanism and a feeding mechanism which are arranged on the top of the main machine frame in sequence from left to right; the feeding mechanism comprises a transmission mechanism and a feeding plate, one end of the feeding plate is provided with a limiting part, the other end of the feeding plate is connected with the transmission mechanism, and the feeding plate is connected with the host machine frame in a sliding manner.

2. The full-automatic numerical control batten slitting saw of claim 1, wherein the feeding mechanism comprises a feeding slide block, the feeding plate is connected with a feeding guide rail through the feeding slide block, and the feeding guide rail is connected with a main frame.

3. The full-automatic numerical control batten slitting saw of claim 1, wherein the limiting part comprises a feeding vertical plate and a feeding horizontal pressing block which are arranged in parallel relatively, a feeding base plate arranged between the feeding vertical plate and the feeding horizontal pressing block, and a first horizontal cylinder connected with one end of the feeding horizontal pressing block.

4. The full-automatic numerical control batten slitting saw of claim 1, wherein the transmission mechanism comprises a feeding air cylinder, one end of the feeding air cylinder is connected with the feeding air cylinder mounting seat, and the other end of the feeding air cylinder is connected with one end of the feeding plate through a floating joint.

5. The full-automatic numerical control batten slitting saw of claim 1, wherein the positioning mechanism comprises a moving unit, and a horizontal pressing unit and a vertical pressing unit which are connected with the moving unit; the moving unit is used for adjusting the position of the positioning mechanism, the horizontal pressing unit is used for horizontally positioning the pressing strip, and the vertical pressing unit is used for vertically positioning the pressing strip;

the moving unit comprises a right pressing guide rail, and the right pressing guide rail is connected with the right pressing sliding plate in a sliding mode through a right pressing sliding block; a right pressing working table plate is arranged on the right pressing sliding plate, and one end of the right pressing sliding plate is connected with the withdrawing cylinder;

or the horizontal pressing unit and the vertical pressing unit are arranged on the right pressing workbench plate, and the horizontal pressing unit comprises a right pressing horizontal pressing block and a residual material push plate which are arranged in parallel relatively, and a right pressing base plate arranged between the right pressing horizontal pressing block and the residual material push plate; the excess material push plate is connected with a cylinder rod of the excess material cylinder, and the right pressing horizontal pressing block is connected with a cylinder rod of the second horizontal cylinder;

or the vertical pressing unit comprises a residual material vertical plate which is arranged in parallel with the residual material push plate, the bottom surface of the residual material vertical plate is connected with the right pressing work table plate, and the top of the residual material vertical plate is provided with a right pressing vertical cylinder; the cylinder rod of the right compression vertical cylinder is connected with the nylon pressing block, and the right compression vertical cylinder is positioned right above the right compression base plate.

6. The full-automatic numerical control batten slitting saw of claim 1, wherein the feed mechanism comprises a feed guide rail, the feed guide rail is connected with a host machine frame, the feed guide rail is connected with a feed sliding plate through a feed sliding block, the top surface of the feed sliding plate is connected with a motor base, and one end of the feed sliding plate is connected with a cylinder rod of a feed cylinder; the motor base is provided with a motor which is connected with the saw blade;

or a working table plate is arranged at a set distance from the saw blade and is installed on a host machine frame, the top surface of the working table plate is connected with a third horizontal cylinder, a cylinder rod of the third horizontal cylinder is connected with a third horizontal cylinder pressing block, a working vertical plate is installed on the working table plate at a position opposite to the third horizontal cylinder pressing block, and the working vertical plate is perpendicular to the saw blade; one side of the working feeding vertical plate is connected with a working feeding vertical cylinder mounting seat, a working feeding vertical cylinder is mounted on the working feeding vertical cylinder mounting seat, and a cylinder rod of the working feeding vertical cylinder is connected with a working feeding cylinder pressing block.

7. The utility model provides a full-automatic numerical control layering cutting production line which characterized in that includes: the full-automatic numerical control layering cutting saw comprises a stock bin part, a material pumping part and the full-automatic numerical control layering cutting saw in the embodiment;

the storage bin part comprises a storage bin rack, the storage bin rack is provided with an installation plate, and the installation plate is connected with the movable storage bin in a sliding manner; the other side of the mounting plate is connected with a bin feeding cylinder through a bin connecting plate; the bin feeding cylinder is connected with a floating joint of the feeding mechanism and used for driving the feeding mechanism to move;

8. The full-automatic numerical control bead cutting production line according to claim 7, wherein the moving bin comprises a moving plate and a plurality of adjustable baffles, and the moving bin is divided into a plurality of distribution bins by the plurality of adjustable baffles; the adjustable baffle is connected with the movable plate in a sliding manner, and the adjustable baffle and the movable plate have a set angle;

or the material pumping supporting plate is provided with a material pumping vertical plate, the material pumping vertical plate is provided with a material pumping vertical cylinder, and the material pumping vertical cylinder is provided with a material pumping vertical cylinder pressure head; one end of the material pumping supporting plate is connected with the horizontal pressing cylinder, and the other end of the material feeding supporting plate is connected with the material feeding cylinder; the pressing surface of a pressing block of the horizontal pressing cylinder is parallel to the material pumping vertical plate, a cylinder rod of the feeding cylinder is connected with a feeding plate, a servo motor is installed on the feeding plate, and the servo motor is connected with a transmission chain through a gear rack transmission mechanism; one end of the conveying chain is connected with the material pumping frame, and the other end of the conveying chain is connected with the material pumping supporting plate.

9. The use method of the full-automatic numerical control batten cutting saw as claimed in any one of claims 1-6, wherein the method comprises the following steps:

10. The use method of the full-automatic numerical control batten cutting production line according to any one of claims 7 to 8, comprising the following steps of: