CN111740184A

CN111740184A - Waste lead-acid storage battery disassembling equipment

Info

Publication number: CN111740184A
Application number: CN202010658149.4A
Authority: CN
Inventors: 刘环
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-07-09
Filing date: 2020-07-09
Publication date: 2020-10-02

Abstract

The invention provides waste lead-acid storage battery disassembling equipment which comprises a turnover table, a base frame, a lifting box, a dividing device, a cylinder, a clamping block, a sliding seat, a hydraulic bar, a first driving device and a synchronizing shaft, wherein the base frame is arranged on the base frame; two ends of the overturning platform are rotatably connected to two sides of the supporting frame through bearings; the upper surface of the base frame is connected with a support frame through welding; the cylinder body of the hydraulic bar is fixedly connected to the bottom of the support frame; the upper surface of the lifting box is fixedly connected to the tail end of a piston rod of the hydraulic rod; the first driving device is fixedly connected to the upper part inside the lifting box; the double-end lead screw is rotatably connected to a shaft frame of the lifting box through a bearing, and a driven gear of the double-end lead screw is meshed with an output shaft of the first driving device through a gear; compared with the existing method for disassembling the lead-acid battery by using the crushing equipment, the method is more convenient for distinguishing the classification of the shell and the lead blocks, reduces the steps of manual selection, reduces the contact time between the working personnel and the lead blocks, and reduces the probability of heavy metal poisoning.

Description

Waste lead-acid storage battery disassembling equipment

Technical Field

The invention belongs to the technical field of lead-acid battery disassembling equipment, and particularly relates to waste lead-acid storage battery disassembling equipment.

Background

The lead-acid storage battery is the battery with the largest yield and the widest application in various batteries in the world, and the consumed lead accounts for 82 percent of the total global lead consumption. With the increasingly widespread use of lead-acid storage batteries, the shortage of lead resources and the great harm of a large amount of waste lead-acid storage batteries to the surrounding environment become problems to be solved urgently. Therefore, the waste lead-acid storage batteries are recycled and treated in a centralized manner, the secondary lead and the oxides thereof are extracted, the full recycling is realized, great economic benefits and social benefits are achieved, and the basic requirements of the sustainable development strategy are met. At present, the international advanced method for recycling the waste lead-acid storage batteries adopts a mode of mixing before dividing, namely, the whole waste lead-acid storage battery is firstly crushed and then respectively treated, and the whole process comprises the following steps: crushing, sorting, desulfurizing, treating heavy metal, smelting, refining, bag type dust collecting and other processes.

For example, application No.: the invention discloses a method and a device for separating lead and plastic in waste lead-acid battery disassembly, which comprises the following steps: preparing a material loading; removing the upper cover; the cover removing machine is matched with a stop block fixed on a support frame of the cover removing machine by using a reciprocating mechanism, the upper shell of the waste lead-acid battery is removed by using extrusion, and the box body is crushed; conveying the waste lead-acid battery box body into a known battery crusher to be crushed into crushed materials by a conveying machine in a belt conveying mode; carrying out buoyancy separation; the battery crusher puts the crushed materials of the waste lead-acid battery box body into a separation tank of a separation mechanism, the separation tank is filled with separation liquid, the density value of the separation liquid is between the density values of plastic and lead metal, and the lead metal and the plastic of the crushed materials of the battery box body are automatically separated by utilizing the difference of buoyancy; and (4) classifying and recycling. The separating device comprises five parts, namely a feeding machine, a cover removing device, a conveying machine, a battery crushing machine and a main innovative separating mechanism.

Based on the retrieval of above-mentioned patent to and combine the structure discovery among the prior art, the battery in the above-mentioned patent is disassembled equipment structure complicacy, utilizes crushing apparatus can destroy casing and inside lead acid matter, and the battery is disassembled the recovery and the classification of back battery case and lead block of being not convenient for, and carries out the easy heavy metal poisoning of operating personnel who classifies, causes the loss.

Disclosure of Invention

In order to solve the technical problems, the invention provides waste lead-acid storage battery disassembling equipment, which aims to solve the problems that the battery disassembling equipment in the patent is complex in structure, the lead-acid substances in a shell and the interior of the battery are damaged by crushing equipment, the battery shell and lead blocks are inconvenient to recover and classify after the battery is disassembled, and heavy metal poisoning is easily caused by operation personnel who classify the battery, so that loss is caused.

The invention relates to a purpose and an effect of waste lead-acid storage battery disassembling equipment, which are achieved by the following specific technical means:

a waste lead-acid storage battery disassembling device comprises a turnover table, a base frame, a lifting box, a dividing device, a cylinder, a clamping block, a sliding seat, a hydraulic rod, a first driving device, a double-head screw rod, a second driving motor and a synchronous shaft; two ends of the overturning platform are rotatably connected to two sides of the supporting frame through bearings; the upper surface of the base frame is connected with a support frame through welding; the cylinder body of the hydraulic bar is fixedly connected to the bottom of the support frame; the upper surface of the lifting box is fixedly connected to the tail end of a piston rod of the hydraulic rod; the first driving device is fixedly connected to the upper part inside the lifting box; the double-end lead screw is rotatably connected to a shaft frame of the lifting box through a bearing, and a driven gear of the double-end lead screw is meshed with an output shaft of the first driving device through a gear; the upper thread block of the dividing device is in threaded connection with the double-head screw rod through a threaded hole, and the dividing device is symmetrically arranged on the double-head screw rod at two positions; the air cylinder is divided into two parts which are fixedly connected to the two sides of the upper surface of the overturning platform through bolts; the sliding seat is fixedly connected to two sides of the upper surface of the overturning platform at two positions and is positioned on the inner side of the cylinder; the clamping block is movably connected to the upper surface of the sliding seat, and the outer side of the clamping block is connected with the outer end of the output shaft of the air cylinder through a bolt; the driving motor II is fixedly connected to the upper surface of the base frame on the left side, an output shaft of the driving motor II is connected with a worm through a coupling, and the worm is rotatably connected above the base frame through a bearing; the synchronizing shaft is rotatably connected to the upper surface of the base frame through a bearing, and a worm gear of the synchronizing shaft is meshed with a worm.

Furthermore, the upper surface of the overturning platform is provided with two positioning strips, and two sides of the overturning platform are respectively and fixedly connected with a rotating wheel with a gear structure.

Furthermore, a rectangular sliding groove is formed in the bottom plate of the lifting box, the upper surface of the inner portion of the lifting box is connected with two shaft brackets through welding, and the lifting box is a quadrilateral box body which is through from front to back.

Furthermore, the dividing device comprises a cutting plate and a thread block; the cutting plate is an L-shaped bending plate, a frame below the cutting plate extends towards the inner side, the thread block is fixedly connected above the cutting plate, and a threaded hole is formed in the middle of the thread block.

Furthermore, two guide grooves with inverted trapezoidal cross sections are formed in the lower surface of the clamping block, and the clamping block is fixedly connected with a clamping plate towards one side in the middle.

Furthermore, the upper surface of the sliding seat is provided with two parallel guide rails, and the cross sections of the two guide rails on the sliding seat are in inverted trapezoidal structures.

Furthermore, the screw threads on the two sides of the double-head lead screw are opposite in rotating direction, the screw pitch and the lead are the same, and the middle of the double-head lead screw is fixedly connected with a driven gear.

Furthermore, two sides of the synchronizing shaft are respectively and fixedly connected with a synchronizing gear, and the outer side of the synchronizing gear on the left side is also fixedly provided with a worm wheel.

Compared with the prior art, the invention has the following beneficial effects:

through the cooperation of the slide and the clamp splice of this structure, both sliding connection, the spout card that is located the clamp splice below is on two guide rails of slide upper surface, and the clamp splice can move to the centre under the cylinder promotion of both sides, presss from both sides tightly lead acid battery's shell body to realize lead acid battery's fixing.

Through the matching of the lifting box and the cutting device of the structure, the inside of the lifting box is also provided with the double-head lead screw of the structure, the middle of the double-head lead screw is fixedly connected with a driven gear, a driving device acts to transmit torque to the double-head lead screw through gear transmission, the double-head lead screw rotates, two groups of threads with opposite rotation directions are arranged on two sides of the double-head lead screw, the two groups of threads are respectively connected with the cutting device on one side through threads, when the double-head lead screw rotates towards the same direction, the two cutting devices are driven to simultaneously clamp towards the middle or move towards two sides, the clamping and separating functions are realized, an L-shaped cutting edge is processed below a lower half cutting plate of the cutting device, a hydraulic cylinder is controlled to control the height of the lifting box, the cutting plate is inserted into the middle of a shell and an upper end cover of a lead-acid battery, the cutting device is controlled to clamp, separating the housing and the end cap of the lead acid battery.

Through the cooperation of synchronizing shaft and roll-over table of this structure, under drive arrangement drive, the worm is rotatory, drive the epaxial worm wheel rotation of synchronizing, drive the epaxial synchronous gear rotation of synchronizing, synchronous gear passes through the runner of gear engagement connection roll-over table both sides, runner fixed connection roll-over table main part, rotate through the runner and make the roll-over table upset, the lead acid battery shell upset that will get rid of the end cover, can use external manipulator to pull inside lead, the inside lead is poured down to the shell opening, make casing and lead separation, the classification of shell and lead more is convenient for distinguish than the current method of utilizing crushing apparatus to disassemble lead acid battery, reduce the step that the manual work was selected, the contact time of staff and lead has been reduced, reduce the probability of heavy metal poisoning.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic view of the released structure of the present invention.

Fig. 3 is a schematic view of the end cap separation structure of the present invention.

Fig. 4 is a schematic diagram of the inverted structure of the present invention.

Fig. 5 is a schematic view of the lift box structure of the present invention.

Fig. 6 is a schematic view of the turning table structure of the present invention.

Fig. 7 is a schematic view of the structure of the synchronizing shaft of the present invention.

FIG. 8 is a schematic view of the structure of the dividing apparatus of the present invention.

Fig. 9 is a partial enlarged view of fig. 6 a of the present invention.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a turning table; 101. a positioning bar; 102. a rotating wheel; 2. a base frame; 3. a support frame; 4. a lifting box; 401. a chute; 402. a pedestal; 5. a dividing device; 501. cutting a plate; 502. a thread block; 6. a cylinder; 7. a clamping block; 701. a guide groove; 702. a splint; 8. a slide base; 9. a hydraulic bar; 10. a first driving device; 11. a double-ended lead screw; 1101. a driven gear; 12. a second driving motor; 13. a worm; 15. a synchronizing shaft; 1501. a worm gear; 1502. and (5) synchronizing gears.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example (b):

as shown in figures 1 to 9:

the invention provides waste lead-acid storage battery disassembling equipment which comprises a turnover table 1, a base frame 2, a lifting box 4, a dividing device 5, a cylinder 6, a clamping block 7, a sliding seat 8, a hydraulic rod 9, a first driving device 10, a double-end lead screw 11, a second driving motor 12 and a synchronous shaft 15, wherein the base frame 2 is arranged on the upper portion of the lifting box; two ends of the overturning platform 1 are rotatably connected to two sides of the supporting frame 3 through bearings; the upper surface of the base frame 2 is connected with a support frame 3 through welding; the cylinder body of the hydraulic bar 9 is fixedly connected to the bottom of the support frame 3; the upper surface of the lifting box 4 is fixedly connected to the tail end of a piston rod of the hydraulic rod 9; the first driving device 10 is fixedly connected to the upper part of the interior of the lifting box 4; the double-head screw 11 is rotatably connected to the shaft bracket 402 of the lifting box 4 through a bearing, and a driven gear 1101 of the double-head screw 11 is connected with an output shaft of the first driving device 10 through gear meshing; the upper thread block 502 of the dividing device 5 is in threaded connection with the double-head screw rod 11 through a threaded hole provided by the dividing device, and the dividing device 5 is symmetrically arranged on the double-head screw rod 11 at two positions; the air cylinder 6 is divided into two parts which are fixedly connected with the two sides of the upper surface of the overturning platform 1 through bolts; the sliding seat 8 is fixedly connected to two sides of the upper surface of the overturning platform 1 in two positions, and the sliding seat 8 is positioned on the inner side of the cylinder 6; the clamping block 7 is movably connected to the upper surface of the sliding seat 8, the outer side of the clamping block 7 is connected with the outer end of an output shaft of the air cylinder 6 through a bolt, two guide grooves 701 with inverted trapezoidal sections are formed in the lower surface of the clamping block 7, a clamping plate 702 is fixedly connected to one side, facing the middle, of the clamping block 7, two guide rails which are parallel to each other are arranged on the upper surface of the sliding seat 8, the cross sections of the two guide rails on the sliding seat 8 are in inverted trapezoidal structures, the clamping block 7 of the structure is slidably connected with the clamping block 7, a groove located below the clamping block 7 is clamped on the two guide rails on the upper surface of the sliding seat 8, the clamping block 7 can move towards the middle under the pushing of the air cylinders 6 on the two sides, and clamps the outer; a second driving motor 12 is fixedly connected to the upper surface of the base frame 2 on the left side, an output shaft of the second driving motor 12 is connected with a worm 13 through a coupling, and the worm 13 is rotatably connected above the base frame 2 through a bearing; the synchronizing shaft 15 is rotatably connected to the upper surface of the base frame 2 through a bearing, two sides of the synchronizing shaft 15 are respectively and fixedly connected with a synchronizing gear 1502, a worm wheel 1501 is further fixedly arranged on the outer side of the left synchronizing gear 1502, the synchronizing shaft 15 with the structure is shown in fig. 7, and the worm wheel 1501 of the synchronizing shaft 15 is in meshing connection with the worm 13.

Wherein, the upper surface of roll-over table 1 is equipped with two location strips 101, and the both sides of roll-over table 1 are runner 102 of a fixedly connected with gear structure respectively, roll-over table 1 of this structure is as shown in fig. 6, synchronous gear 1502 connects runner 102 of roll-over table 1 both sides through gear engagement, runner 102 fixed connection roll-over table 1 main part, rotate through runner 102 and make roll-over table 1 upset, the lead acid battery shell upset that will get rid of the end cover, can use external manipulator to pull inside lead, the inside lead is poured down to the shell opening, make casing and lead separation.

Wherein, the bottom plate of the lifting box 4 is provided with a rectangular sliding chute 401, the inner upper surface of the lifting box 4 is connected with two shaft brackets 402 by welding, the rotating directions of the threads at the two sides of the double-head screw 11 are opposite, the thread pitch and the lead are the same, the middle of the double-head screw 11 is fixedly connected with a driven gear 1101, the double-head screw 11 of the structure is shown in figure 5, the lifting box 4 is a quadrilateral box body which is through from front to back, the lifting box 4 of the structure is shown in figure 4, the double-head screw 11 of the structure is also arranged in the lifting box 4, the driven gear 1101 is fixedly connected with the middle of the double-head screw 11, a driving device 10 acts to transmit the torque to the double-head screw 11 by gear transmission, the double-head screw 11 rotates, the two sides of the double-head screw 11 are provided with two groups of threads with opposite rotating directions, the two groups of threads are respectively connected with a cutting device 5, the two cutting devices 5 are driven to simultaneously clamp towards the middle or move towards the two sides, so that the clamping and separating functions are realized.

Wherein, the dividing device 5 comprises a cutting plate 501 and a thread block 502; cutting plate 501 is the board of bending of L shape, and the below frame of cutting plate 501 extends to the inboard, screw block 502 fixed connection is in cutting plate 501's top, and screw hole has been seted up in the centre of screw block 502, cutting device 5 of this structure is as shown in fig. 5, the cutting edge of L shape has been processed to the lower half cutting plate 501 below cutting device 5, control pneumatic cylinder 9 controls the height of lifting box 4, inject cutting plate 501 in the middle of lead acid battery's shell and the upper end cover, control cutting device 5 presss from both sides tightly to the centre, carry out the cutting off between casing and the end cover, rethread pneumatic cylinder 9 risees the height of lifting box 4, make lead acid battery's shell and end cover separate.

When in use: firstly, lead-acid batteries which are not disassembled are placed between two positioning strips 101 on a turnover table 1, a worker is far away from the disassembling equipment to operate by remote control, a clamping block 7 is pushed by a control cylinder 6 to move towards the middle of the clamping block 7, the outer shell of the lead-acid batteries is clamped from two sides so as to fix the lead-acid batteries, then a hydraulic cylinder 9 is controlled to lift a lifting box 4 and a cutting device 5, a double-head lead screw 11 of the structure is further arranged in the lifting box 4, a driven gear 1101 is fixedly connected to the middle of the double-head lead screw 11, a first remote control driving device 10 acts to enable torque to be transmitted to the double-head lead screw 11 through gear transmission, the double-head lead screw 11 rotates, two groups of threads with opposite rotation directions are arranged on two sides of the double-head lead screw 11, and when the double-head lead screw 11 rotates towards the same direction, the two cutting devices 5 are, the clamping and separating functions are realized, an L-shaped cutting edge is processed below a cutting plate 501 at the lower half part of a dividing device 5, the hydraulic cylinder 9 is controlled to control the height of a lifting box 4, the cutting plate 501 is inserted between a shell and an upper end cover of a lead-acid battery, the dividing device 5 is controlled to clamp towards the middle, the shell and the end cover are cut off, the hydraulic cylinder 9 is controlled to be remotely controlled to raise the height of the lifting box 4, so that the shell and the end cover of the lead-acid battery are separated, a worm 13 rotates under the driving of a driving device I10, a worm wheel 1501 on a synchronizing shaft 15 is driven to rotate, meanwhile, a synchronizing gear rotates, a synchronizing gear 1502 is connected with rotating wheels 102 at two sides of a turnover table 1 through gear meshing, the rotating wheels 102 are fixedly connected with a main body of the turnover table 1, the turnover table 1 is turned over through the rotation of the rotating wheels 102, the shell of the lead, the lead-acid battery lead.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides a waste lead-acid storage battery disassembles equipment which characterized in that: the device comprises a turnover table (1), a base frame (2), a lifting box (4), a dividing device (5), a cylinder (6), a clamping block (7), a sliding seat (8), a hydraulic bar (9), a first driving device (10), a double-head screw rod (11), a second driving motor (12) and a synchronizing shaft (15); two ends of the overturning platform (1) are rotatably connected to two sides of the supporting frame (3) through bearings; the upper surface of the base frame (2) is connected with a support frame (3) through welding; the cylinder body of the hydraulic bar (9) is fixedly connected to the bottom of the support frame (3); the upper surface of the lifting box (4) is fixedly connected to the tail end of a piston rod of the hydraulic lever (9); the first driving device (10) is fixedly connected to the upper part inside the lifting box (4); the double-head screw (11) is rotatably connected to a shaft frame (402) of the lifting box (4) through a bearing, and a driven gear (1101) of the double-head screw (11) is meshed with an output shaft of the first driving device (10) through a gear; the upper thread block (502) of the dividing device (5) is in threaded connection with the double-head screw rod (11) through a threaded hole, and the dividing device (5) is symmetrically arranged on the double-head screw rod (11) at two positions; the air cylinder (6) is divided into two parts which are fixedly connected to the two sides of the upper surface of the overturning platform (1) through bolts; the sliding seat (8) is fixedly connected to two sides of the upper surface of the overturning platform (1) in two parts, and the sliding seat (8) is positioned on the inner side of the cylinder (6); the clamping block (7) is movably connected to the upper surface of the sliding seat (8), and the outer side of the clamping block (7) is connected with the outer end of the output shaft of the cylinder (6) through a bolt; the driving motor II (12) is fixedly connected to the upper surface of the base frame (2) on the left side, an output shaft of the driving motor II (12) is connected with a worm (13) through a coupling, and the worm (13) is rotatably connected above the base frame (2) through a bearing; the synchronizing shaft (15) is rotatably connected to the upper surface of the base frame (2) through a bearing, and a worm gear (1501) of the synchronizing shaft (15) is meshed with a worm (13).

2. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: the upper surface of the overturning platform (1) is provided with two positioning strips (101), and two sides of the overturning platform (1) are respectively and fixedly connected with a rotating wheel (102) with a gear structure.

3. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: the lifting box is characterized in that a rectangular sliding groove (401) is formed in a bottom plate of the lifting box (4), the upper surface of the interior of the lifting box (4) is connected with two shaft brackets (402) through welding, and the lifting box (4) is a quadrilateral box body which is through from front to back.

4. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: the dividing device (5) comprises a cutting plate (501) and a thread block (502); cutting plate (501) are the board of bending of L shape, and the below frame of cutting plate (501) extends to the inboard, screw block (502) fixed connection is in the top of cutting plate (501), and screw hole has been seted up in the centre of screw block (502).

5. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: two guide grooves (701) with inverted trapezoidal sections are formed in the lower surface of the clamping block (7), and a clamping plate (702) is fixedly connected to one side, facing the middle, of the clamping block (7).

6. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: the upper surface of the sliding seat (8) is provided with two parallel guide rails, and the cross sections of the two guide rails on the sliding seat (8) are in inverted trapezoidal structures.

7. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: the screw thread screwing directions of the two sides of the double-head lead screw (11) are opposite, the screw pitch and the lead are the same, and the middle of the double-head lead screw (11) is fixedly connected with a driven gear (1101).

8. The waste lead-acid storage battery disassembling equipment according to claim 1, characterized in that: two sides of the synchronizing shaft (15) are respectively and fixedly connected with a synchronizing gear (1502), and the outer side of the synchronizing gear (1502) on the left side is further fixedly provided with a worm wheel (1501).