CN111731885A - Novel automatic high-efficient loading line - Google Patents
Novel automatic high-efficient loading line Download PDFInfo
- Publication number
- CN111731885A CN111731885A CN202010748340.8A CN202010748340A CN111731885A CN 111731885 A CN111731885 A CN 111731885A CN 202010748340 A CN202010748340 A CN 202010748340A CN 111731885 A CN111731885 A CN 111731885A
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- China
- Prior art keywords
- trolley
- line
- follow
- axis
- loading line
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/07—Sewing or stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
Abstract
The invention relates to a novel automatic efficient loading line, and belongs to the technical field of conveying devices. The truss comprises a supporting rod, an X-axis beam fixed on the supporting rod and a Y-axis longitudinal beam movably arranged on the X-axis beam, wherein a loading line comprises a turning machine, a climbing roller line and a follow-up trolley; the follow-up trolley comprises a rotary support arranged in the middle of the Y-axis longitudinal beam, a trolley body arranged below the rotary support and a driving mechanism, wherein the driving mechanism comprises a rotary driving motor for driving the rotary support to rotate for 360 degrees and a lifting driving motor for driving the trolley body to lift for 90 degrees. According to the invention, through the turning machine and the follow-up trolley, the material bag is directly conveyed to the follow-up trolley through the turning machine, no interval time exists in the whole process, and the loading efficiency is greatly improved.
Description
Technical Field
The invention relates to a novel automatic efficient loading line, and belongs to the technical field of conveying devices.
Background
The existing loading line mainly adopts robot loading and truss loading, the material package is lifted to the top of a delivery wagon through a conveying belt, and then stacking is carried out through a robot or a stacking device. At present, robot loading and truss loading both reach 600-plus-800 packages/hour, and the efficiency reaches the peak value and cannot be continuously improved. At present, the conveying efficiency of each conveying line is adjusted according to different requirements of customers so as to realize higher efficiency, such as 800-. Therefore, a loading line capable of greatly improving the loading efficiency is needed, and certain loading precision is met.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a novel automatic efficient loading line.
The novel automatic efficient loading line comprises a truss and a loading line movably mounted on the truss, wherein the truss comprises a support rod, an X-axis cross beam fixed on the support rod and a Y-axis longitudinal beam movably mounted on the X-axis cross beam;
the follow-up trolley comprises a rotary support arranged on the lower surface of the middle part of the Y-axis longitudinal beam, a trolley body arranged below the rotary support and a driving mechanism, wherein the driving mechanism comprises a rotary driving motor for driving the rotary support to rotate for 360 degrees, a lifting driving motor for driving the trolley body to lift for 90 degrees and a trolley body driving motor for driving the follow-up trolley to move left and right along the Y-axis longitudinal beam.
Preferably, the bender is installed in one side that the truss is close to the production line, and the production line includes material packing apparatus, conveyer belt I and conveyer belt II, and II parallel mount of conveyer belt are on X axle crossbeam, and the conveyer belt II that sets up down through the slope is fixed continuous with material packing apparatus to the one end of conveyer belt II, and II other ends of conveyer belt link to each other with the loading line of cross-over above it, and when the motion of X axle crossbeam direction was followed to the loading line, the climbing roller line of loading line all closely cooperated with II conveyer belts, and the material package that is located on the conveyer line II passes through buffer structure smoothly and arrives on the bender.
Preferably, material packing apparatus includes feed bin, automatic packing machine and sack closer, and the material in the feed bin is packed into the bag and is sealed through the sack closer via the automatic packing machine, forms the material package.
Preferably, the climbing roller line comprises a roller line I and a roller line II, a plurality of wavy reinforcing steel bars matched with the conveying belt II are welded on the roller line I, a material bag positioned on the conveying belt II is conveyed onto the roller line I through the wavy reinforcing steel bars, and the roller line II is positioned on one side, close to the follow-up trolley, of the turning machine; the climbing roller line is linked with the turning machine and the follow-up trolley.
Preferably, the follow-up dolly is the belt line, and the follow-up dolly top is provided with the circular shape hole that falls, and on the material package slided into the automobile body of below via the hole that falls, the automobile body perk under the drive action that lift driving motor and gyration were supported, the material package carried out buffering landing to below assigned position once through the automobile body.
Preferably, the bottom of the trolley body is provided with an edge which is tilted upwards, and when the material bag falls to the bottom, the material bag is secondarily buffered to a specified position through the tilted edge.
Preferably, the material package is at the landing in-process, follow-up dolly in step along X axle crossbeam direction motion, along Y axle longeron side-to-side motion, along gyration support rotary motion to and the oscilaltion motion.
Preferably, the loading line further comprises a three-axis motion controller, wherein the three-axis motion controller respectively controls the vehicle body driving motor to move left and right, and the precision reaches +/-0.2 mm; controlling a rotary driving motor to rotate, wherein the precision reaches +/-0.2 mm; and controlling a lifting driving motor to upgrade, wherein the precision reaches +/-2 mm.
The invention has the beneficial effects that: the novel automatic efficient loading line is used for replacing the existing stacking robot through the turning machine and the follow-up trolley, the material packages are directly conveyed to the follow-up trolley through the turning machine, and no interval time exists in the whole process, so that the loading efficiency is greatly improved, and the requirement of 800 plus materials per 1200 packages per hour is met; meanwhile, the follow-up trolley can move around along the truss and can also lift and rotate under the action of the lifting driving motor and the rotating driving motor, and the precision is controlled at a millimeter level.
Drawings
Fig. 1 is a schematic structural diagram of a follow-up trolley.
Fig. 2 is a top view of the entire loading line.
Fig. 3 is a front view of the entire loading line.
In the figure: 1. a material packing device; 2. a conveying belt I; 3. a conveying belt II; 4. a roller line I; 5. a turning machine; 6. a follow-up trolley; 61. a roller line II; 62. dropping the hole; 63. a vehicle body driving motor; 64. a lifting drive motor; 65. a rotary support; 66. a rotary drive motor; 7. a material bag; 8. a truss.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in fig. 1 to 3, the novel automatic efficient loading line comprises a truss 8 and a loading line movably mounted on the truss 8, wherein the truss 8 comprises a support rod, an X-axis cross beam fixed on the support rod and a Y-axis longitudinal beam movably mounted on the X-axis cross beam, the loading line comprises a turning machine 5, a climbing roller line and a follow-up trolley 6, one end of the turning machine 5 is movably mounted on the X-axis cross beam, the other end of the turning machine 5 is fixedly mounted on the Y-axis longitudinal beam through the climbing roller line, and the turning machine 5 and the follow-up trolley 6 both move synchronously along with the movement of the Y-axis longitudinal beam relative to the X-axis cross beam;
the follow-up trolley 6 comprises a rotary support 65 arranged on the lower surface of the middle part of the Y-axis longitudinal beam, a trolley body arranged below the rotary support 65 and a driving mechanism, wherein the driving mechanism comprises a rotary driving motor 66 for driving the rotary support 65360 degrees to rotate, a lifting driving motor 64 for driving the trolley body to lift 90 degrees and a trolley body driving motor 63 for driving the follow-up trolley 6 to move left and right along the Y-axis longitudinal beam.
The one side that is close to the production line at truss 8 is installed to bender 5, the production line includes material packing apparatus 1, conveyer belt I2 and conveyer belt II 3, II 3 parallel mount of conveyer belt are on the X axle crossbeam, II 3 fixed linking to each other of conveyer belt and material packing apparatus 1 that the one end of conveyer belt II 3 set up down through the slope, the II 3 other end of conveyer belt links to each other with the loading line of cross-over in its top, when the loading line moved along X axle crossbeam direction, the climbing roller line of loading line all closely cooperates with II 3 of conveyer belt, the material package 7 that is located on the transfer chain II smoothly passes through buffer structure and arrives on bender 5.
The material packing apparatus 1 comprises a storage bin, an automatic packing machine and a bag sewing machine, wherein materials in the storage bin are packed into bags by the automatic packing machine and are sealed by the bag sewing machine to form a material bag 7.
The climbing roller line comprises a roller line I4 and a roller line II 61, a plurality of wavy reinforcing steel bars matched with the conveying belt II are welded on the roller line I, a material bag positioned on the conveying belt II is conveyed onto the roller line I through the wavy reinforcing steel bars, and the roller line II 61 is positioned on one side, close to the follow-up trolley 6, of the turning machine 5; the climbing roller line is linked with the turning machine 5 and the follow-up trolley 6.
The follow-up trolley 6 is a belt line, the top of the follow-up trolley 6 is provided with a circular falling hole 62, the material bag 7 slides into the trolley body below through the falling hole 62, the trolley body tilts under the driving action of the lifting drive motor 64 and the rotary support 65, and the material bag 7 is buffered and slides to a specified position below through the trolley body.
The bottom of the trolley body of the follow-up trolley 6 is provided with an edge which is tilted upwards, and when the material bag 7 falls to the bottom, secondary buffering is carried out to a specified position through the tilted edge.
In the process of slipping off the material bag 7, the follow-up trolley 6 synchronously moves along the X-axis beam direction, moves left and right along the Y-axis longitudinal beam, rotates along the rotary support 65 and moves up and down.
The loading line further comprises a three-axis motion controller, wherein the three-axis motion controller respectively controls the vehicle body driving motor 63 to move left and right, and the precision reaches +/-0.2 mm; controlling a rotary driving motor 66 to rotate, wherein the precision reaches +/-0.2 mm; the lifting driving motor 64 is controlled to be upgraded, and the precision reaches +/-2 mm.
The novel automatic efficient loading line is used for replacing the existing stacking robot through the turning machine and the follow-up trolley, the material packages are directly conveyed to the follow-up trolley through the turning machine, and no interval time exists in the whole process, so that the loading efficiency is greatly improved, and the requirement of 800 plus materials per 1200 packages per hour is met; meanwhile, the follow-up trolley can move around along the truss and can also lift and rotate under the action of the lifting driving motor and the rotating driving motor, and the precision is controlled at a millimeter level.
Example 2:
the novel automatic efficient loading line is provided with the loading system, the loading system can be positioned in a one-key mode, for example, when efficient loading is needed, an operator only needs to input 600 bags or 30 tons of packing materials on a system page, vehicle number information data is selected, and the loading system automatically calculates to generate a loading process.
The invention adds a visual camera on the basis of the existing hardware, can completely realize unmanned full-automatic loading, automatically starts to carry out all-dimensional visual scanning after the vehicle drives into the appointed area and the camera senses the vehicle, and automatically generates a loading program by acquiring information such as the position height of the vehicle body and the like.
The use process of the invention is as follows: the material falls down through a bin of the material packing device 1, and then is packed through an automatic packing machine, and falls onto the conveying line I after being blown out through a bag closer; the conveying line I is located at a high position, the material bags 7 slide from the conveying line I to the conveying line II, and the height of the conveying line II is consistent with that of the truss 8; the material bag 7 is conveyed to a roller line I4 above the material bag 7 under the action of the conveying line II, the roller line I4 turns the material bag 7 by 90 degrees through a turning machine 5, and the material bag 7 is conveyed to a roller line II 61 in the turning direction; the follow-up trolley 6 moves to the position of the roller line II 61 under the action of the trolley body driving motor 63, and the material bag 7 enters from a falling hole 62 of the follow-up trolley 6; follow-up dolly 6 passes through the direction that lift driving motor 64 controlled the automobile body upwarp to support 65 control gyration through the gyration and support the gyration angle of 65, when guaranteeing that material package 7 along the automobile body landing, when playing certain cushioning effect, material package 7 can also descend to the assigned position. The material package 7 is carried continuously, and when moving about along Y axle longeron, whole loading line still need move along X axle crossbeam about follow-up dolly 6, and is accomplished until the loading.
The invention can be widely applied to the occasions of conveying devices.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A novel automatic efficient loading line comprises a truss (8) and a loading line movably mounted on the truss (8), wherein the truss (8) comprises a supporting rod, an X-axis cross beam fixed on the supporting rod and a Y-axis longitudinal beam movably mounted on the X-axis cross beam, and is characterized in that the loading line comprises a turning machine (5), a climbing roller line and a follow-up trolley (6), one end of the turning machine (5) is movably mounted on the X-axis cross beam, the other end of the turning machine (5) is fixedly mounted on the Y-axis longitudinal beam through the climbing roller line, and the turning machine (5) and the follow-up trolley (6) move synchronously along with the movement of the Y-axis longitudinal beam relative to the X-axis cross beam;
the follow-up trolley (6) comprises a rotary support (65) arranged on the lower surface of the middle part of the Y-axis longitudinal beam, a trolley body arranged below the rotary support (65), and a driving mechanism, wherein the driving mechanism comprises a rotary driving motor (66) for driving the rotary support (65) to rotate for 360 degrees, a lifting driving motor (64) for driving the trolley body to lift for 90 degrees, and a trolley body driving motor (63) for driving the follow-up trolley (6) to move left and right along the Y-axis longitudinal beam.
2. The novel automatic efficient loading line according to claim 1, characterized in that the turning machine (5) is installed on one side of a truss (8) close to a production line, the production line comprises a material packing device (1), a conveying belt I (2) and a conveying belt II (3), the conveying belt II (3) is installed on an X-axis beam in parallel, one end of the conveying belt II (3) is fixedly connected with the material packing device (1) through the conveying belt II (3) which is obliquely arranged downwards, the other end of the conveying belt II (3) is connected with a loading line bridged above the conveying belt II, when the loading line moves along the direction of the X-axis beam, a climbing roller line of the loading line is tightly matched with the conveying belt II (3), and a material package (7) located on the conveying line II smoothly reaches the turning machine (5) through a buffer structure.
3. The novel automatic efficient loading line according to claim 2, characterized in that the material packing device (1) comprises a bin, an automatic packing machine and a sack closer, and materials in the bin are packed into bags by the automatic packing machine and sealed by the sack closer to form the material bags (7).
4. The novel automatic efficient loading line according to claim 1, wherein the climbing roller line comprises a roller line I (4) and a roller line II (61), a plurality of wavy reinforcing steel bars matched with the conveying belt II (3) are welded on the roller line I (4), material bags on the conveying belt II (4) are conveyed onto the roller line I (4) through the wavy reinforcing steel bars, and the roller line II (61) is positioned on one side, close to the follow-up trolley (6), of the turning machine (5); the climbing roller line is linked with the turning machine (5) and the follow-up trolley (6).
5. The novel automatic efficient loading line according to claim 1, wherein the follow-up trolley (6) is a belt line, a circular falling hole (62) is formed in the top of the follow-up trolley (6), the material bag (7) slides into the car body below through the falling hole (62), the car body tilts under the driving action of the lifting driving motor (64) and the rotary support (65), and the material bag (7) slides to a specified position below through the car body in a buffering manner.
6. The novel automatic efficient loading line according to claim 1 or 5, characterized in that an upward-tilted edge is arranged at the bottom of the follow-up trolley (6), and when the material bag (7) falls to the bottom, the material bag is secondarily buffered to a designated position through the tilted edge.
7. The novel automatic efficient loading line according to claim 3, characterized in that the material bags (7) synchronously move along the X-axis cross beam direction, move left and right along the Y-axis longitudinal beam, rotate along the rotary support (65) and move up and down in the process of sliding.
8. The novel automatic efficient loading line according to claim 1, characterized by further comprising a three-axis motion controller, wherein the three-axis motion controller respectively controls the vehicle body driving motor (63) to move left and right, and the precision reaches +/-0.2 mm; controlling a rotary driving motor (66) to rotate, wherein the precision reaches +/-0.2 mm; the lifting driving motor (64) is controlled to be upgraded, and the precision reaches +/-2 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010748340.8A CN111731885A (en) | 2020-07-30 | 2020-07-30 | Novel automatic high-efficient loading line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010748340.8A CN111731885A (en) | 2020-07-30 | 2020-07-30 | Novel automatic high-efficient loading line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111731885A true CN111731885A (en) | 2020-10-02 |
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ID=72656728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010748340.8A Withdrawn CN111731885A (en) | 2020-07-30 | 2020-07-30 | Novel automatic high-efficient loading line |
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| Country | Link |
|---|---|
| CN (1) | CN111731885A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114013984A (en) * | 2021-11-02 | 2022-02-08 | 玉柴联合动力股份有限公司 | Bridge type material conveying line |
-
2020
- 2020-07-30 CN CN202010748340.8A patent/CN111731885A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114013984A (en) * | 2021-11-02 | 2022-02-08 | 玉柴联合动力股份有限公司 | Bridge type material conveying line |
| CN114013984B (en) * | 2021-11-02 | 2023-10-03 | 玉柴联合动力股份有限公司 | Bridge type material conveying line |
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Application publication date: 20201002 |