CN111722607A - Information management monitored control system is used in construction of wisdom mill - Google Patents
Information management monitored control system is used in construction of wisdom mill Download PDFInfo
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Abstract
The invention discloses an information management monitoring system for intelligent factory construction, which comprises a production management module, a quality management module, a fault management module and a logistics management module, wherein the fault management module comprises a fault analysis module, a main control computer, a data input module, a timer, a data backup module, a monitoring instrument, a sensor module and an early warning module, the main control computer is respectively connected with the fault management module, the data input module and the timer, the timer is respectively connected with the data backup module and the monitoring instrument, the sensor module is connected with the monitoring instrument, the early warning module is respectively connected with the monitoring instrument and the fault analysis module, the fault frequency and the maintenance condition are recorded, analyzed and timely early warned by arranging the fault analysis module and the timer, the effects of height monitoring and real-time maintenance of production equipment are achieved, and the comprehensive monitoring effect of the fault management system on faults is improved, and the loss caused by the fault of production equipment is reduced.
Description
Technical Field
The invention relates to the technical field of intelligent factories, in particular to an information management monitoring system for intelligent factory construction.
Background
The intelligent factory is a new stage of modern factory informatization development, and is based on a digital factory, information management and service are enhanced by using the technology of the Internet of things and the equipment monitoring technology, the production and marketing process is clearly mastered, the controllability of the production process is improved, manual intervention on a production line is reduced, production line data is timely and correctly acquired, and reasonable production planning and production progress are realized;
however, the existing information management and monitoring system for intelligent factory construction is not provided with a device for regularly monitoring and regularly overhauling production equipment, so that the information management and monitoring system for intelligent factory construction cannot comprehensively monitor the production equipment.
Disclosure of Invention
The invention provides an information management monitoring system for intelligent factory construction, which can effectively solve the problem that the conventional information management monitoring system for intelligent factory construction does not have a device for regularly monitoring and regularly overhauling production equipment, so that the information management monitoring system for intelligent factory construction cannot comprehensively monitor the production equipment.
In order to achieve the purpose, the invention provides the following technical scheme: an information management monitoring system for intelligent factory construction comprises a production management module, a quality management module, a fault management module and a logistics management module, wherein the fault management module comprises a fault analysis module, a master control computer, a data input module, a timer, a data backup module, a monitoring instrument, a sensor module and an early warning module;
the main control computer is respectively connected with the fault management module, the data input module and the timer, the timer is respectively connected with the data backup module and the monitoring instrument, the sensor module is connected with the monitoring instrument, and the early warning module is respectively connected with the monitoring instrument and the fault analysis module;
the production management module comprises a production input module, an order identification module, an order analysis module, a display modification module, a workshop control module, production equipment and a plan display module;
the order identification module is respectively connected with the production input module and the order analysis module, the display modification module is respectively connected with the order analysis module and the workshop control module, and the workshop control module is respectively connected with the production equipment and the plan display module.
Preferably, the fault management system analyzes the time and frequency of occurrence of the fault through a master control computer, a timer is used for timing, so that a monitoring instrument triggers an early warning module to send out an alarm, a data backup module performs backup processing on production data, and production equipment is manually shut down to perform comprehensive maintenance and overhaul;
after maintenance, maintenance data are input through the data input module, and the master control computer receives the maintenance data and then sends the maintenance data to the fault analysis module to update the fault in real time.
Preferably, the sensor module comprises a pressure sensor, a temperature and humidity sensor and a vibration sensor;
the sensor module in the monitoring instrument monitors production by detecting pressure and vibration frequency of production equipment and temperature and humidity in a production environment, and triggers the early warning module to send out early warning after detecting abnormity.
Preferably, the early warning module is divided into a first-stage early warning module, a second-stage early warning module and a third-stage early warning module, wherein the first-stage early warning module displays blue indicator light, the second-stage early warning module displays yellow indicator light which is turned off, and the third-stage early warning module displays red indicator light;
and automatically shutting down the production equipment when the secondary early warning and the tertiary early warning are sounded.
Preferably, the order identification module identifies the required order, the unidentifiable order is input through the production input module, the order enters the order analysis module, is compared and analyzed with the original order in the system, the additional order with higher repetition rate is executed according to the production plan of the repeated order, if the initial order is made, a new production plan is made according to the number of the existing vacant production equipment and the number of the production personnel, and the initially generated production plan is displayed on the display modification module.
Preferably, the primary production plan displayed by the display modification module is reviewed by a product manager, and if no additional requirement exists, the primary production plan is sent to the workshop control module;
if additional requirements exist, the additional requirements are input through the production input module, the requirements and the production plan are fused and replanned through the order identification module and the order analysis module, and finally the production plan added with the requirements is displayed.
Preferably, the display modification module transmits the displayed production plan to the workshop control module, the workshop control module transmits the production plan to the plan display module and the production equipment, and the production equipment carries out production according to the production plan and displays the actual production condition on the plan display module.
Preferably, the quality management module comprises the following steps:
s1, performing quality inspection and sorting on the product;
s2, repairing and reporting damage to unqualified products;
s3, comparing the detection data with the ISO system standard for analysis, and making an analysis report;
and S4, detecting the first unqualified and defective product, immediately detecting and analyzing the newly produced product in the production line, continuously generating defective products, and immediately shutting down the equipment for inspection.
Preferably, the qualified products and the unqualified products are sorted out after the quality inspection in the step S1, and the unqualified products in the step S2 include repair products and damage reporting products;
and the repaired product is detected by the quality management module after being repaired.
Preferably, when an unqualified defective product is detected in S4, a newly produced product on the production line is immediately detected, and if no unqualified product is detected, the product at the produced position is continuously detected;
if defective products continuously appear, the equipment is immediately shut down for inspection and adjustment.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the fault analysis module and the timer are arranged to carry out recording analysis and timing early warning on the fault frequency and the maintenance condition, so that the effects of height monitoring and real-time maintenance of production equipment are achieved, the comprehensive monitoring effect of a fault management system on the fault is improved, and the loss caused by the fault of the production equipment is reduced;
the production equipment produces according to the production plan, displays the actual production condition on the plan display module, can automatically and manually combine to realize the generation of the production plan, and can monitor the actual production progress in real time;
the product of new output can be detected in time when detecting out unqualified product, and production equipment, production materials and personnel operation are checked, so that material waste is prevented, and defective rate is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the fault management system architecture of the present invention;
FIG. 3 is a schematic diagram of a production management system according to the present invention;
FIG. 4 is a flow chart of the quality management system of the present invention.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-4, the present invention provides a technical solution, which is an information management monitoring system for smart factory construction, and the system includes a production management module, a quality management module, a fault management module and a logistics management module, wherein the fault management module includes a fault analysis module, a main control computer, a data input module, a timer, a data backup module, a monitoring instrument, a sensor module and an early warning module;
the main control computer is respectively connected with the fault management module, the data input module and the timer, the timer is respectively connected with the data backup module and the monitoring instrument, the sensor module is connected with the monitoring instrument, and the early warning module is respectively connected with the monitoring instrument and the fault analysis module;
the production management module comprises a production input module, an order identification module, an order analysis module, a display modification module, a workshop control module, production equipment and a plan display module;
the order identification module is respectively connected with the production input module and the order analysis module, the display modification module is respectively connected with the order analysis module and the workshop control module, and the workshop control module is respectively connected with the production equipment and the plan display module.
The time and frequency of the occurrence of the fault are analyzed by the master control computer in the fault management system, the timer is used for timing, the period of the occurrence of the fault is 1.2 times of the timing period of the timer, so that the monitoring instrument triggers the early warning module to send out an alarm, the blue warning lamp is turned on, the data backup module performs backup processing on production data, and the production equipment is manually shut down to perform comprehensive maintenance and overhaul;
after the maintenance, the maintenance data are input through the data input module, the main control computer receives the maintenance data and then sends the maintenance data to the fault analysis module, the fault is updated in real time, the frequency of the fault is analyzed again and then is sent to the timer, and the timer adjusts and sets the time period.
The sensor module comprises a pressure sensor, a temperature and humidity sensor and a vibration sensor;
the sensor module in the monitoring instrument monitors production by detecting the pressure and the vibration frequency of production equipment and the temperature and the humidity in a production environment, triggers the early warning module to give out early warning after detecting abnormity, and lights up yellow warning light to automatically shut down the production equipment.
The early warning module is divided into a first-stage early warning module, a second-stage early warning module and a third-stage early warning module, wherein the first-stage early warning module displays blue indicator light, the second-stage early warning module displays yellow indicator light which is turned off, and the third-stage early warning module displays red indicator light;
automatically shutting down the production equipment when the second-level early warning and the third-level early warning sound;
the risk degree of early warning: the third-level early warning is larger than the second-level early warning and is larger than the first-level early warning.
The order identification module identifies the required order, the unidentifiable order is input through the production input module, the order enters the order analysis module, the order is compared with the original order in the system and analyzed, the additional order is executed according to the production plan of the repeated order, a new production plan is made for the primary order according to the quantity of the existing spare production equipment and the quantity of production personnel, and the primary generated production plan is displayed on the display modification module.
The primary production plan displayed by the display modification module is reviewed by a product manager, and if no additional requirement exists, the primary production plan is sent to a workshop control module;
if additional requirements exist, the additional requirements are input through the production input module, the requirements and the production plan are fused and replanned through the order identification module and the order analysis module, and finally the production plan added with the requirements is displayed.
The display modification module transmits the displayed production plan to the workshop control module, the workshop control module transmits the production plan to the plan display module and the production equipment, and the production equipment carries out production according to the production plan and displays the actual production condition on the plan display module.
The quality management module comprises the following management and monitoring steps:
s1, sorting out qualified products and unqualified products after quality inspection is carried out on the products;
s2, repairing products slightly colliding with the outer surface, detecting the products through the quality management module again, and reporting damage to products with large-area damaged outer surface and unqualified sizes;
s3, comparing the detection data with the ISO system standard for analysis, and making an analysis report;
s4, detecting the first unqualified defective product, immediately detecting and analyzing the newly produced product of the production line, immediately stopping equipment for inspection when defective products continuously appear, and continuously detecting the product at the produced position when unqualified products do not appear;
and if unqualified defective products appear twice continuously, immediately shutting down the equipment, and checking production equipment, production materials and personnel operation until finding out the reasons of a large number of defective products.
The working principle and the using process of the invention are as follows: in the fault management system, a master control computer is used for analyzing the time and frequency of the occurrence of a fault, a timer is used for timing, the period of the occurrence of the fault is 1.2 times of the timing period of the timer, so that a monitoring instrument triggers an early warning module to give an alarm, a blue warning lamp is turned on, a data backup module is used for carrying out backup processing on production data, a production device is manually shut down to carry out comprehensive maintenance and repair on the production device, after the maintenance and repair, the maintenance and repair data are input through a data input module, the master control computer receives the maintenance and repair data and then sends the maintenance and repair data to a fault analysis module, the fault is updated in real time, the frequency of the occurrence of the fault is reanalyzed and sent to the timer, the timer is used for adjusting and setting the time period, a sensor module in the monitoring instrument detects the pressure, the vibration frequency and the temperature and the humidity in the production, the yellow warning light is lightened, the production equipment is automatically shut down, the fault frequency and the maintenance condition are recorded and analyzed, the effects of monitoring the height of the production equipment and maintaining the production equipment in real time are achieved, the comprehensive monitoring effect of a fault management system on the fault is improved, and the loss caused by the fault of the production equipment is reduced;
the order identification module identifies the required order, the unidentifiable order is input through the production input module, the order enters the order analysis module, is compared with the original order in the system and is analyzed, the additional order is executed according to the production plan of the repeated order, a new production plan is made for the initial order according to the quantity of the existing spare production equipment and the production personnel, the initially generated production plan is displayed on the display modification module, the initial production plan displayed by the display modification module is reviewed by the product manager and is sent to the workshop control module if no additional requirement exists,
if additional requirements exist, the additional requirements are input through the production input module, the requirements and the production plan are fused and replanned through the order identification module and the order analysis module, the production plan added with the requirements is finally displayed, the displayed production plan is transmitted to the workshop control module through the display modification module, the workshop control module transmits the production plan to the plan display module and the production equipment, the production equipment produces according to the production plan and displays the actual production condition on the plan display module, the production plan can be generated through automatic and manual combination, and the actual production progress can be monitored in real time;
the quality management module firstly carries out quality inspection on products and then sorts out qualified products and unqualified products, in the unqualified products, products slightly colliding with the external surface are repaired and then detected by the quality management module again, the products with large-area damage and unqualified external surface are reported to be damaged, then the detection data is compared with the ISO system standard for analysis to make an analysis report, the first unqualified inferior product is detected during detection, the products newly produced by the production line are immediately detected and analyzed, the inferior products are continuously produced, the equipment is immediately stopped for inspection, the products at the production position are continuously detected if the unqualified products are not produced, the equipment is immediately stopped if the unqualified inferior products are continuously produced twice, the production equipment, the production materials and personnel operation are inspected, and the fault condition of the production equipment is input to the main control computer through the data input module, until finding out the reasons that a large amount of substandard products appear, can in time detect the product of new output when detecting out unqualified product, in time investigate the production unqualified reason, prevent the waste of material, reduce the substandard product rate.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides an information management monitored control system is used in construction of wisdom mill which characterized in that: the system comprises a production management module, a quality management module, a fault management module and a logistics management module, wherein the fault management module comprises a fault analysis module, a master control computer, a data input module, a timer, a data backup module, a monitoring instrument, a sensor module and an early warning module;
the main control computer is respectively connected with the fault management module, the data input module and the timer, the timer is respectively connected with the data backup module and the monitoring instrument, the sensor module is connected with the monitoring instrument, and the early warning module is respectively connected with the monitoring instrument and the fault analysis module;
the production management module comprises a production input module, an order identification module, an order analysis module, a display modification module, a workshop control module, production equipment and a plan display module;
the order identification module is respectively connected with the production input module and the order analysis module, the display modification module is respectively connected with the order analysis module and the workshop control module, and the workshop control module is respectively connected with the production equipment and the plan display module.
2. The information management and monitoring system for intelligent factory construction according to claim 1, wherein the fault management system analyzes the time and frequency of occurrence of a fault through a main control computer, and is timed by a timer, so that a monitoring instrument triggers an early warning module to give an alarm, a data backup module performs backup processing on production data, and production equipment is manually shut down to perform comprehensive maintenance and repair;
after maintenance, maintenance data are input through the data input module, and the master control computer receives the maintenance data and then sends the maintenance data to the fault analysis module to update the fault in real time.
3. The intelligent factory building information management and monitoring system according to claim 1, wherein the sensor module comprises a pressure sensor, a temperature and humidity sensor and a vibration sensor;
the sensor module in the monitoring instrument monitors production by detecting pressure and vibration frequency of production equipment and temperature and humidity in a production environment, and triggers the early warning module to send out early warning after detecting abnormity.
4. The information management and monitoring system for intelligent factory construction according to claim 1, wherein the early warning module is divided into a first-stage early warning, a second-stage early warning and a third-stage early warning, the first-stage early warning displays blue indicator light, the second-stage early warning displays yellow indicator light, and the third-stage early warning displays red indicator light;
and automatically shutting down the production equipment when the secondary early warning and the tertiary early warning are sounded.
5. The information management and monitoring system for intelligent factory construction according to claim 1, wherein the order identification module identifies a required order, an unidentifiable order is input through the production input module, the order enters the order analysis module, the order is compared and analyzed with an original order in the system, an additional order with a high repetition rate is executed according to a production plan of the repeated order, if the initial order is made, a new production plan is made according to the number of existing vacant production equipment and production personnel, and the initially generated production plan is displayed on the display modification module.
6. The system as claimed in claim 5, wherein the primary production plan displayed by the display modification module is reviewed by a product manager and sent to the plant control module if no additional request is made;
if additional requirements exist, the additional requirements are input through the production input module, the requirements and the production plan are fused and replanned through the order identification module and the order analysis module, and finally the production plan added with the requirements is displayed.
7. The information management and monitoring system for intelligent factory building according to claim 6, wherein the display modification module transmits the displayed production plan to the plant control module, the plant control module transmits the production plan to the plan display module and the production equipment, and the production equipment performs production according to the production plan and displays the actual production condition on the plan display module.
8. The system as claimed in claim 1, wherein the quality management module comprises:
s1, performing quality inspection and sorting on the product;
s2, repairing and reporting damage to unqualified products;
s3, comparing the detection data with the ISO system standard for analysis, and making an analysis report;
and S4, detecting the first unqualified and defective product, immediately detecting and analyzing the newly produced product in the production line, continuously generating defective products, and immediately shutting down the equipment for inspection.
9. The information management and monitoring system for intelligent plant construction as claimed in claim 8, wherein the qualified products and the unqualified products are sorted out after quality inspection in S1, and the unqualified products in S2 include repair products and damaged products;
and the repaired product is detected by the quality management module after being repaired.
10. The system according to claim 8, wherein when a defective product is detected in S4, a newly produced product on a production line is immediately detected, and if no defective product is detected, the product in the produced place is continuously detected;
if defective products continuously appear, the equipment is immediately shut down for inspection and adjustment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010630083.8A CN111722607A (en) | 2020-07-03 | 2020-07-03 | Information management monitored control system is used in construction of wisdom mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010630083.8A CN111722607A (en) | 2020-07-03 | 2020-07-03 | Information management monitored control system is used in construction of wisdom mill |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111722607A true CN111722607A (en) | 2020-09-29 |
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| CN114217582A (en) * | 2021-12-10 | 2022-03-22 | 国药集团重庆医药设计院有限公司 | Factory digital operation and maintenance system and operation and maintenance method |
| CN114330404A (en) * | 2021-12-28 | 2022-04-12 | 易唯思智能自动化装备无锡有限公司 | Two-dimensional code engraving effect verification method, system and storage medium |
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