CN111722143B - Bulb qualification testing device - Google Patents
Bulb qualification testing device Download PDFInfo
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- CN111722143B CN111722143B CN202010588158.0A CN202010588158A CN111722143B CN 111722143 B CN111722143 B CN 111722143B CN 202010588158 A CN202010588158 A CN 202010588158A CN 111722143 B CN111722143 B CN 111722143B
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- bulb
- base
- rotating
- supporting
- power supply
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention relates to a testing device, in particular to a bulb qualification testing device. The technical problems of the invention are as follows: the bulb qualification testing device can automatically replace bulbs, automatically enable the bulbs to be connected to a power supply, and reduce manual operation. The technical scheme of the invention is as follows: a bulb qualification testing apparatus comprising: the device comprises a base, wherein the front side of the middle part of the base is provided with a motor, an intermittent feeding mechanism is arranged between the left side and the right side of the base, and the intermittent feeding mechanism is connected with the motor; the right side of the base is provided with a verification mechanism. According to the invention, the bulb automatically moves to the position right above the inspection power supply seat through the intermittent feeding mechanism, so that the bulb is automatically replaced, the bulb is automatically inspected through the inspection mechanism, a power supply is not required to be repeatedly connected into the bulb, the bulb is prevented from moving upwards due to the upward acting force of the inspection power supply seat during bulb inspection through the material blocking mechanism, and meanwhile, the bulb can be protected to a greater extent through the design of the sponge cushion.
Description
Technical Field
The invention relates to a testing device, in particular to a bulb qualification testing device.
Background
After the bulb is produced, the qualification of the bulb is usually required to be checked firstly, whether the bulb can be normally lightened is tested, when the bulb is checked, a worker inserts the bulb into a power supply on a workbench, the bulb is qualified when the bulb is lightened, the worker packages the bulb, and then the bulb to be checked is replaced, but the mode of manually checking the bulb requires the worker to continuously replace the bulb, the bulb is powered on, the operation is too frequent, and the bulb checking efficiency is low.
In order to solve the problems that the bulb is required to be repeatedly taken and replaced in a manual bulb inspection mode, the bulb is continuously powered on, and the bulb inspection efficiency is low, the bulb qualification inspection device capable of automatically replacing the bulb is designed, the power supply is automatically connected into the bulb, and the bulb inspection efficiency is improved.
Disclosure of Invention
In order to overcome the defects that the bulb is repeatedly taken and replaced by manual inspection, the manual operation is excessive and the inspection efficiency is low, the technical problem of the invention is that: the bulb qualification testing device can automatically replace bulbs, automatically enable the bulbs to be connected to a power supply, and reduce manual operation.
The technical implementation scheme of the invention is as follows: a bulb qualification testing apparatus comprising:
the device comprises a base, wherein the front side of the middle part of the base is provided with a motor, an intermittent feeding mechanism is arranged between the left side and the right side of the base, and the intermittent feeding mechanism is connected with the motor;
the right side of the base is provided with a checking mechanism which is connected with the intermittent feeding mechanism.
Optionally, the intermittent feeding mechanism comprises:
the transmission shaft is arranged on the output shaft of the motor, and a first support rod is arranged on the front side of the base far away from one side of the verification mechanism;
the first rotating shaft is rotatably arranged at the upper part of the first supporting rod at one side far away from the motor, and a first belt assembly is arranged between the middle part of the first rotating shaft and the side part of the transmission shaft at one side close to the motor;
the side part of the first rotating shaft, which is far away from one side of the first supporting rod, is connected with the first rotating rod;
the number of the second supporting rods is 4, the second supporting rods are rectangular and arranged on the left side and the right side of the base, second rotating rods are rotatably arranged between the second supporting rods on the same side, and the second rotating rods are parallel to the transmission shaft;
the end part of the second rotating rod, which is close to one side of the first rotating rod, is provided with a grooved wheel, the two ends of the second rotating rod are provided with conveying wheels, and the grooved wheel is positioned at the front side of the conveying wheels;
and a conveying belt is wound between two conveying wheels close to one side of the motor and between the rest two conveying wheels, and a placing frame for placing bulbs is uniformly arranged between the conveying belts on two sides.
Optionally, the verification mechanism comprises:
the third supporting rods are arranged on the front side and the rear side of the base far away from the grooved pulley, a third rotating shaft is rotatably arranged on the upper part of the third supporting rod close to one side of the conveying belt, and a second belt assembly is connected between the side parts of the third rotating shafts on the two sides and the transmission shaft;
the end part of the third rotating shaft is provided with a third rotating rod, a first supporting frame is arranged on the side part of the base close to one side of the third supporting rod, and two sides of the top of the first supporting frame far away from the third supporting rod are provided with fixing plates;
the inspection power supply seat is slidably mounted in the fixing plate, the guide rails are mounted on two sides of the lower portion of the inspection power supply seat, and the end portions of the third rotating rods are slidably connected with the guide rails.
Optionally, a material blocking mechanism is further included, where the material blocking mechanism includes:
the base lateral part that is close to third bracing piece one side is provided with the second support frame, and the third bracing piece is located between the second support frame of both sides, installs the baffle between the second support frame top of both sides, and the baffle bottom is connected with the foam-rubber cushion, and the foam-rubber cushion is located directly over the inspection power seat.
Optionally, the method comprises the following steps:
the inner wall of the placing frame is uniformly connected with a fixing spring which can fix the bulb.
The beneficial effects of the invention are as follows: 1. through intermittent feeding mechanism, make the bulb automatic move to inspection power seat directly over, realize the automatic change of bulb.
2. Through the verification mechanism, the bulb is automatically verified, a power supply is not required to be connected into the bulb repeatedly, and manual operation is reduced.
3. Through the striker mechanism, when preventing the bulb inspection, because of the effort that inspects the power seat and shift up, the bulb shifts up, simultaneously, the design of foam-rubber cushion can the protection bulb of bigger degree, prevents that the bulb is impaired.
4. The bulb is fixed in the placing frame through the fixing spring, so that the bulb position is prevented from shifting during inspection.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the motor and intermittent feeding mechanism of the present invention.
Fig. 3 is a schematic perspective view of the motor, drive shaft, verification mechanism and dam mechanism of the present invention.
Fig. 4 is a schematic perspective view of a third rotating rod, a checking power supply base, a guide rail and a fixing plate according to the present invention.
Fig. 5 is a schematic perspective view of the placement frame and the fixing spring of the present invention.
Reference numerals illustrate: 1_base, 2_motor, 3_intermittent feed mechanism, 31_drive shaft, 32_first support bar, 33_first spindle, 34_first belt assembly, 35_first rotating bar, 36_second support bar, 37_second rotating bar, 38_sheave, 39_transfer wheel, 310_conveyor, 311_drop frame, 4_check mechanism, 41_third support bar, 42_third spindle, 43_second belt assembly, 44_third rotating bar, 45_check power supply holder, 46_guide rail, 47_fixed plate, 48_first support frame, 5_stop mechanism, 51_stop plate, 52_foam pad, 53_second support frame, 6_fixed spring.
Detailed Description
The following description is of the preferred embodiments of the invention, and is not intended to limit the scope of the invention.
Example 1
A bulb qualification testing device is shown in fig. 1, and comprises a base 1, a motor 2, an intermittent feeding mechanism 3 and a checking mechanism 4, wherein the motor 2 is arranged in the middle of the front side of the base 1, the intermittent feeding mechanism 3 is arranged between the left side and the right side of the base 1, the intermittent feeding mechanism 3 is connected with the motor 2, the checking mechanism 4 is arranged on the right side of the base 1, and the checking mechanism 4 is connected with the intermittent feeding mechanism 3.
When the bulb needs to be checked, the bulb is firstly placed in the placing part of the intermittent feeding mechanism 3, then the motor 2 is started, the output shaft of the motor 2 drives the part in the intermittent feeding mechanism 3 to rotate anticlockwise, the placing part of the intermittent feeding mechanism 3 drives the bulb to move rightwards intermittently, meanwhile, the part in the intermittent feeding mechanism 3 rotates to drive the checking part in the checking mechanism 4 to reciprocate upwards and downwards, when the bulb at the rightmost side moves right above the checking part of the checking mechanism 4, the placing part in the intermittent feeding mechanism 3 stops moving rightwards, the checking part in the checking mechanism 4 moves upwards to contact the bulb and checks the bulb, after the checking is completed, the checking part in the checking mechanism 4 moves downwards, the motor 2 continues to rotate, the placing part in the intermittent feeding mechanism 3 drives the bulb to be checked to move right above the checking part of the checking mechanism 4, the checking part of the checking mechanism 4 moves upwards again to check the bulb, and the checking work of the bulb can be realized. And after the inspection is finished, the inspected bulb can be taken down manually.
Example 2
According to the illustration shown in fig. 1-5, the intermittent feeding mechanism 3 comprises a transmission shaft 31, a first supporting rod 32, a first rotating shaft 33, a first belt assembly 34, a first rotating rod 35, a second supporting rod 36, a second rotating rod 37, a grooved pulley 38, a conveying wheel 39, a conveying belt 310 and a placing frame 311, wherein the transmission shaft 31 is connected to the output shaft of the motor 2, the first supporting rod 32 is installed at the front left side of the base 1, the first rotating shaft 33 is rotatably arranged at the rear side of the upper part of the first supporting rod 32, the first belt assembly 34 is connected between the middle part of the first rotating shaft 33 and the front side of the transmission shaft 31, the first rotating rod 35 is arranged at the rear side of the first rotating shaft 33, four second supporting rods 36 are installed in a rectangular shape at the left side and the right side of the base 1, the second rotating rod 37 is rotatably connected between the upper parts of the second supporting rods 36 at the left side and between the upper parts of the second supporting rods 36 at the right side, the grooved pulley 38 are respectively connected to the two ends of the second rotating rods 37, the grooved pulley 39 are positioned at the front side of the conveying wheel 39, the grooved pulley 38 is uniformly placed between the two conveying belts 310 are respectively arranged between the two conveying wheels 39 at the front sides of the rear side and the conveying belt 311.
The bulb is placed in the upper placing frame 311, then the motor 2 is started, the output shaft of the motor 2 drives the transmission shaft 31 to rotate anticlockwise, the transmission shaft 31 drives the first rotating shaft 33 to rotate through the first belt component 34, meanwhile, the transmission shaft 31 drives the components in the checking mechanism 4 to rotate, the checking components in the checking mechanism 4 reciprocate up and down, the first rotating shaft 33 drives the first rotating rod 35 to rotate anticlockwise, when the first rotating rod 35 contacts the grooved pulley 38, the first rotating rod 35 drives the grooved pulley 38 to rotate clockwise, the grooved pulley 38 drives the second rotating rod 37 to rotate, the second rotating rod 37 drives the conveying wheel 39 to rotate, the conveying belt 310 rotates clockwise therewith, the conveying belt 310 rotates to drive the bulb in the placing frame 311 to move rightwards, when the bulb on the rightmost side is located right above the checking components of the checking mechanism 4, the first rotating rod 35 and the grooved pulley 38 are separated from contact, at the moment, the grooved pulley 38 rotates ninety degrees, the bulb stops moving rightwards, the checking components in the checking mechanism 4 are checked up, the checking components in the checking mechanism 4 move downwards, when the motor 2 continues to rotate, the grooved pulley 38 rotates clockwise, the first rotating rod 38 rotates clockwise, the bulb stops rotating when the first rotating rod 35 and the checking component stops rotating upwards, the bulb stops rotating upwards again, the bulb stops rotating right once again, and the bulb is automatically, and can be replaced right after the bulb is rotated right, and reaches the right checking mechanism, and the right side, and the right rotating part is automatically, and can be stopped. The inspected bulb is manually removed.
The verification mechanism 4 comprises a third supporting rod 41, a third rotating shaft 42, a second belt assembly 43, a third rotating rod 44, a verification power supply seat 45, guide rails 46, fixing plates 47 and a first supporting frame 48, wherein the third supporting rod 41 is arranged on the front side and the rear side of the right part of the base 1, the third rotating shaft 42 is rotatably arranged on the upper part of the side wall of the third supporting rod 41 which is close to the upper part, the second belt assembly 43 is arranged between the side part of the third rotating shaft 42 on the two sides and the transmission shaft 31, the third rotating rod 44 is connected with the end part of the third rotating shaft 42, the first supporting frame 48 is arranged on the right part of the base 1, the fixing plates 47 are arranged on the left side and the right side of the top of the first supporting frame 48, the power supply seat 45 capable of being electrified is arranged between the lower parts of the front side and the rear side of the fixing plates 47, the guide rails 46 are arranged on the lower parts of the front side and the rear side of the two sides of the verification power supply seat 45, and the tail end of the third rotating rod 44 is connected with the guide rails 46 in a sliding mode.
After the transmission shaft 31 rotates anticlockwise, the transmission shaft 31 drives the third rotating shaft 42 to rotate through the second belt assembly 43, the third rotating rod 44 rotates anticlockwise along with the third rotating shaft, the third rotating rod 44 rotates anticlockwise to drive the guide rail 46 to reciprocate up and down, the inspection power supply seat 45 reciprocates up and down along with the third rotating rod, when the bulb at the rightmost side moves to the uppermost part of the inspection power supply seat 45, the inspection power supply seat 45 moves up to inspect the bulb, after inspection is completed, the inspection power supply seat 45 moves down to reset, and inspection of the bulb can be achieved in the up and down reciprocating process of the inspection power supply seat 45. The inspected bulb is then manually removed.
Example 3
Specifically, as shown in fig. 1, 3 and 5, the device further comprises a material blocking mechanism 5, wherein the material blocking mechanism 5 comprises a baffle plate 51, a foam-rubber cushion 52 and a second supporting frame 53, the second supporting frames 53 are respectively installed on the front side and the rear side of the right part of the base 1, the baffle plate 51 is arranged between the tops of the second supporting frames 53 on the two sides, the foam-rubber cushion 52 is arranged at the bottom of the baffle plate 51, and the foam-rubber cushion 52 is located right above the inspection power supply seat 45.
When the inspection power supply seat 45 moves upwards to inspect the bulb, the inspection power supply seat 45 can be prevented from moving upwards under the action of the baffle plate 51 to enable the bulb to move upwards, so that the inspection power supply seat 45 is convenient to inspect the bulb, and meanwhile, the design of the sponge cushion 52 at the bottom of the baffle plate 51 is also beneficial to protecting the bulb and preventing the bulb from being damaged when the bulb is contacted with the baffle plate 51.
The fixing spring 6 is also included, and the fixing spring 6 is uniformly connected with the inner wall of the placement frame 311.
The bulb is fixed in the placing frame 311 by the fixing spring 6, and the bulb is prevented from being shifted in position during inspection.
The technical principles of the embodiments of the present invention are described above in connection with specific embodiments. The description is only intended to explain the principles of the embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will recognize other embodiments of the present invention without undue burden, and those ways that are within the scope of the present invention.
Claims (3)
1. A bulb qualification testing device is characterized by comprising:
the device comprises a base (1), wherein a motor (2) is arranged at the front side of the middle part of the base, an intermittent feeding mechanism (3) is arranged between the left side and the right side of the base (1), and the intermittent feeding mechanism (3) is connected with the motor (2);
the right side of the base (1) is provided with a verification mechanism (4), and the verification mechanism (4) is connected with the intermittent feeding mechanism (3);
the intermittent feeding mechanism (3) comprises:
a transmission shaft (31) is arranged on an output shaft of the motor (2), and a first supporting rod (32) is arranged on the front side of the base (1) far away from one side of the verification mechanism (4);
the first rotating shaft (33) is rotatably arranged at the upper part of the first supporting rod (32) at one side far away from the motor (2), and a first belt assembly (34) is arranged between the middle part of the first rotating shaft (33) and the side part of the transmission shaft (31) at one side close to the motor (2);
the side part of the first rotating shaft (33) far away from one side of the first supporting rod (32) is connected with a first rotating rod (35);
the number of the second support rods (36) is 4, the second support rods are rectangular and arranged on the left side and the right side of the base (1), second rotating rods (37) are rotatably arranged between the second support rods (36) on the same side, and the second rotating rods (37) are parallel to the transmission shaft (31);
a grooved pulley (38), the end of a second rotating rod (37) close to one side of the first rotating rod (35) is provided with the grooved pulley (38), both ends of the second rotating rod (37) are provided with a transmission wheel (39), and the grooved pulley (38) is positioned at the front side of the transmission wheel (39);
the conveyor belt (310) is wound between two conveyor wheels (39) close to one side of the motor (2) and between the rest two conveyor wheels (39), the conveyor belt (310) is arranged between the conveyor belts (310) at two sides, and a placing frame (311) for placing bulbs is uniformly arranged between the conveyor belts (310);
the verification mechanism (4) comprises:
the third supporting rods (41) are arranged on the front side and the rear side of the base (1) at the side far away from the grooved wheels (38), a third rotating shaft (42) is rotatably arranged on the upper part of the third supporting rods (41) at the side close to the conveying belt (310), and a second belt assembly (43) is connected between the side parts of the third rotating shafts (42) at the two sides and the transmission shaft (31);
the end part of the third rotating rod (44) is provided with the third rotating rod (44), the side part of the base (1) close to one side of the third supporting rod (41) is provided with a first supporting frame (48), and both sides of the top of the first supporting frame (48) far away from the third supporting rod (41) are provided with fixing plates (47);
the inspection power supply seat (45), the interior slidable of fixed plate (47) is installed and is energised inspection power supply seat (45), and guide rail (46) are all installed to inspection power supply seat (45) lower part both sides, and the tip and the guide rail (46) sliding connection of third bull stick (44).
2. A bulb qualification apparatus according to claim 1, further comprising a dam mechanism (5), the dam mechanism (5) comprising:
the side part of the base (1) close to one side of the third supporting rod (41) is provided with a second supporting frame (53), the third supporting rod (41) is positioned between the second supporting frames (53) on two sides, a baffle plate (51) is arranged between the tops of the second supporting frames (53) on two sides, the bottom of the baffle plate (51) is connected with a foam-rubber cushion (52), and the foam-rubber cushion (52) is positioned right above the inspection power supply seat (45).
3. The bulb qualification apparatus of claim 2, further comprising:
the inner wall of the placing frame (311) is uniformly connected with a fixing spring (6) which can fix the bulb.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010588158.0A CN111722143B (en) | 2020-06-24 | 2020-06-24 | Bulb qualification testing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010588158.0A CN111722143B (en) | 2020-06-24 | 2020-06-24 | Bulb qualification testing device |
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| CN111722143A CN111722143A (en) | 2020-09-29 |
| CN111722143B true CN111722143B (en) | 2023-05-12 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113104584B (en) * | 2021-03-26 | 2023-04-21 | 福建晶谱瑞照明科技有限公司 | Quality detection device is used in LED production |
| CN113624780B (en) * | 2021-10-11 | 2021-12-07 | 海门市晨光照明电器有限公司 | Intelligent bulb appearance detection equipment for bulb production and detection method thereof |
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| CN111722143A (en) | 2020-09-29 |
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Effective date of registration: 20230426 Address after: Building 1, Building 3, and Building 4, No. 28 Huanqi Avenue, Qishi Town, Dongguan City, Guangdong Province, 523000 Applicant after: DONGGUAN BOFA LIGHTING CO.,LTD. Address before: 330000 Room 303, No. 283, Hefang West Road, Qingyunpu District, Nanchang City, Jiangxi Province Applicant before: Li Ye |
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