CN111716695A - Fireproof plate embossing processing line - Google Patents

Fireproof plate embossing processing line Download PDF

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Publication number
CN111716695A
CN111716695A CN202010715224.6A CN202010715224A CN111716695A CN 111716695 A CN111716695 A CN 111716695A CN 202010715224 A CN202010715224 A CN 202010715224A CN 111716695 A CN111716695 A CN 111716695A
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CN
China
Prior art keywords
conveying
conveying belt
belt
conveyer belt
carrying disc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010715224.6A
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Chinese (zh)
Inventor
李诗君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Dachang Machinery Manufacture Co ltd
Original Assignee
Kunshan Dachang Machinery Manufacture Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Kunshan Dachang Machinery Manufacture Co ltd filed Critical Kunshan Dachang Machinery Manufacture Co ltd
Priority to CN202010715224.6A priority Critical patent/CN111716695A/en
Publication of CN111716695A publication Critical patent/CN111716695A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/021Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing of profiled articles, e.g. hollow or tubular articles, beams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • B29C31/085Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors combined with positioning the preforms according to predetermined patterns, e.g. positioning extruded preforms on conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/002Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets
    • B29L2007/002Panels; Plates; Sheets

Abstract

The invention discloses a fireproof plate embossing processing line which comprises a conveying device and hot-pressing equipment, wherein the conveying device comprises a feeding conveying belt, a plurality of circulation conveying belts, a discharging conveying belt and a carrying disc conveying belt which are sequentially connected, the hot-pressing equipment is positioned in conveying paths of the plurality of circulation conveying belts, a manipulator is arranged between the feeding conveying belt and the discharging conveying belt, and the fireproof plate embossing processing line is further provided with a positioning device and a cleaning mechanism for cleaning the surfaces of the carrying disc and a steel die. According to the invention, the feeding conveyor belt feeds materials, the mechanical arm stacks the plates (steel dies), the steel dies are conveyed to the feeding conveyor belt through the mechanical arm after being pressed, and the fireproof plates are embossed again, so that the conveying circulation is automatic, the efficiency is high, the positioning device is further arranged for positioning during conveying, and the cleaning mechanism is arranged for cleaning the steel dies, so that the surface quality of products can be improved.

Description

Fireproof plate embossing processing line
Technical Field
The invention belongs to the technical field of fireproof plate processing, and particularly relates to a fireproof plate processing line.
Background
The fireproof plate is also called a fireproof plate, is called High-pressure Laminate (HPL) in English, is known as a thermosetting resin impregnated paper High-pressure laminated plate bai, is a fireproof building material for surface decoration, and has rich surface color, lines and special physical properties.
The material is revolutionary, is different from the traditional composite board and other materials, has plasticity and insulating property, and has wider application range; corrosion resistance, and longer service life; the novel material obtains great success due to the dual advantages of attractiveness and functionality, and the HPL is used as a decoration material, is a very good wood substitute, and has very good advantages in durability and manufacturing cost compared with wood. The method has the advantages of durability, low cost and the like when used for manufacturing musical instruments.
The surface lines of the fireproof plate are heated and pressed out through hot pressing equipment, steel plates (steel dies) with patterns are overlapped on the surface of a paperboard during manufacturing, and then hot pressing equipment is used for hot press forming, so that the fireproof plate enters the hot pressing equipment, and as shown in fig. 11: the lower part of the fireproof plate 3 is provided with a carrying disc 1 (a tool for loading the fireproof plate and the steel die to flow around), the upper part is provided with a steel die 2, the three parts are stacked, in an actual processing line, the carrying disc and the steel die are recycled all the time, so that the steel die and the carrying disc are required to be conveyed (carried) to a feeding station again at a feeding station, the conveying of the carrying disc in the prior art is implemented through a conveying belt and a travelling crane (a rail trolley), the production line is troublesome to build, the running precision of the rail trolley is not high, the positioning after each carrying is finished by adopting a fixed conveying distance or a simple mountain leaning mode arranged on the conveying belt, and the positioning precision is low and the reliability is not good; and the steel mould and year dish can adsorb the dust granule in handling, influence the surface quality of board of putting a fire.
Disclosure of Invention
The invention mainly solves the technical problem of providing a fireproof plate embossing processing line, wherein a feeding conveying belt feeds materials, a mechanical arm stacks plates (steel dies), the steel dies are conveyed to the feeding conveying belt through the mechanical arm after being pressed, the fireproof plate embossing processing line carries out the embossing of the fireproof plate again, the conveying circulation is automatic, the efficiency is high, a positioning device is arranged for positioning during conveying, and a cleaning mechanism is arranged for cleaning the steel dies, so that the surface quality of products can be improved.
In order to solve the above technical problems, one technical solution adopted by the present invention is as follows:
the fireproof plate embossing processing line comprises a conveying device and a hot-pressing device, wherein a carrying disc loaded with a fireproof plate and a steel die is conveyed to the hot-pressing device through the conveying device to be embossed;
the conveying device comprises a feeding conveying belt, a plurality of circulation conveying belts, a blanking conveying belt and a tray conveying belt which are sequentially connected, the hot pressing equipment is positioned in conveying paths of the circulation conveying belts, a manipulator is arranged between the feeding conveying belt and the blanking conveying belt, the manipulator can convey steel dies on the blanking conveying belt to the feeding conveying belt, and a tray on the blanking conveying belt is conveyed back to the feeding conveying belt through the tray conveying belt;
the positioning device comprises a flat lamp arranged on the carrying disc conveying belt and an industrial camera arranged above the carrying disc conveying belt, the flat lamp is positioned at the corner position of the carrying disc conveying belt, so that one corner of the carrying disc or the steel die can partially cover the flat lamp when the carrying disc or the steel die is conveyed to the carrying disc conveying belt, and a lens of the industrial camera is arranged opposite to the flat lamp;
the circulating conveyer belt is a one-way conveyer belt which transmits along the X-axis direction, the feeding conveyer belt and the discharging conveyer belt are both two-way conveyer belts which can transmit along the X-axis direction and the Y-axis direction, and the manipulator is provided with a sucker device for carrying;
the bidirectional conveying belt comprises a conveying rack, conveying rollers for conveying along the X-axis direction and a conveying belt for conveying along the Y-axis direction, the conveying belt is connected to a lifting frame, the lifting frame is provided with a driving piece for driving the lifting frame to reciprocate along the Z-axis direction, when the lifting frame is positioned at a high position, the conveying belt is used for driving the carrying disc to move along the Y-axis direction, and when the lifting frame is positioned at a low position, the conveying rollers are used for driving the carrying disc to move along the X-axis direction;
the sucker device comprises a mounting plate, a mounting frame and a plurality of vacuum suckers mounted on the mounting frame;
still be equipped with and be used for the cleanness carry the dish with the clean mechanism on steel mould surface, clean mechanism is equipped with two sets, and one of them set is located one side of sucking disc device, another set is located material loading conveyer belt, unloading conveyer belt or the edge of carrying a set conveyer belt, clean mechanism is including clean brush and/or ion wind stick.
The lifting frame comprises a frame body, wherein a plurality of groups of conveying belts are arranged on the frame body and are driven by a linkage shaft, and the linkage shaft is connected with a driving motor.
Further, when the interior of the vacuum chuck is in a negative pressure state, the vacuum chuck sucks the steel die; and when the vacuum chuck blows air outwards, the vacuum chuck blows dust on the surface of the steel die.
Further, the conveying devices of the processing line are integrally arranged in a rectangular structure, and the feeding conveying belt and the discharging conveying belt are respectively positioned at two adjacent corners of the rectangle.
Furthermore, the carrying tray conveyer belt is positioned between the feeding conveyer belt and the discharging conveyer belt, and the manipulator is positioned on one side of the carrying tray conveyer belt.
Further, the mounting plate is directly mounted at the end of the manipulator, the middle position of the mounting frame is fixedly mounted on the mounting plate, the vacuum chucks are arranged on the mounting frame at intervals, and the distance between every two adjacent vacuum chucks is 830 mm; .
Furthermore, the cleaning brush is a strip-shaped brush, the thickness of the cleaning brush is 1-2cm, and the distance between the lower ends of the brush hairs of the cleaning brush and the sucker device is 4-5mm in a vertical plane.
Further, the bristles of the cleaning brush are nylon filaments with a diameter of 0.76mm, and are bonded into bristle tufts with a diameter of 25mm by the root portions of the bristles.
Further, the mounting bracket includes transverse connection pole and longitudinal tie rod, the transverse connection pole is followed the length direction interval of longitudinal tie rod sets up, and each the transverse connection pole the tip with longitudinal tie rod fixed connection, vacuum chuck is located the transverse connection pole with the junction of longitudinal tie rod.
Further say, the conveying roller include roller and fixed connection in a plurality of running rollers of roller, the running roller with the roller is coaxial to be set up, the both ends of roller rotate connect in the frame, the periphery cladding of running roller has antistatic rubber.
The invention has the beneficial effects that:
the conveying device is used for feeding materials on the feeding conveying belt, stacking plates (steel plate moulds) by the mechanical arm, conveying the materials to the hot press for embossing by the circulating conveying belt, conveying the materials to the discharging conveying belt by the conveying belt after being pressed, removing the steel plates by the mechanical arm, conveying the materials to the feeding conveying belt for embossing the fireproof plates again, automatically conveying and circulating the materials, and improving the surface quality of products.
The positioning device adopts optical shooting for positioning, when the carrying disc is conveyed to the carrying disc conveying belt, one corner of the carrying disc partially covers the flat lamp, and the uncovered part has obvious light and shade contrast with the uncovered part, then the CCD is used for shooting, the position coordinate of the corner of the carrying disc can be accurately obtained, when the mechanical arm carries the steel die on the blanking conveying belt, the carrying path is along the conveying direction of the carrying disc conveying belt, therefore, when the steel die is positioned above the carrying disc conveying belt, the industrial camera is used for shooting to obtain the coordinate of the corner of the steel die, and then the calculation of software is carried out, at the moment, the mechanical arm can accurately place the steel die on the feeding conveying belt, so that the work of the stacked plates before hot pressing is realized, the coordinate positioning is obtained through the camera, the convenience and the accuracy are realized, other structural matching is not needed, and the cost can be saved.
Cleaning mechanism cleans the steel mould that fire prevention board hot pressing in-process was used through the cleaning brush, guarantees the cleanliness on steel mould surface, under other actuating mechanism's cooperation, it can pass through electrostatic precipitator stick to carry the dish, electrostatic precipitator stick can carry out electrostatic precipitator to carrying a dish surface this moment, through the combined action of cleaning brush and ion wind stick promptly, can guarantee the steel mould that fire prevention board hot pressing in-process was used and carry the cleanliness of dish to guarantee the quality of the decorative pattern of final fire prevention board hot extrusion.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a top plan view of the delivery device of the present invention;
FIG. 2 is an isometric view of the feeding and blanking conveyor belt and robot of the present invention;
FIG. 3 is a top view of the feeding and blanking conveyor belt and robot of the present invention;
FIG. 4 is a front view of the feeding and discharging conveyor belt and robot of the present invention;
FIG. 5 is a top view of the feeder conveyor belt of the present invention;
FIG. 6 is a front view of the loading conveyor of the present invention;
FIG. 7 is a schematic view (top view) of the structure of the conveyor roller of the present invention;
figure 8 is a schematic structural view (front view) of the crane of the present invention;
FIG. 9 is a top view of the robot of the present invention;
FIG. 10 is an enlarged view of the portion A of FIG. 4 (vacuum chuck and cleaning brush)
FIG. 11 is an exploded view of the steel form, fire shield, and boat of the present invention;
the parts in the drawings are marked as follows:
a carrying disc 1, a steel mould 2, a fireproof plate 3,
The suction cup device 208, the mounting plate 2081, the mounting frame 2082, the transverse connecting rod 20821, the longitudinal connecting rod 20822 and the vacuum suction cup 2083;
a cleaning brush 301, an ion wind rod 302;
the automatic feeding device comprises a circulating conveying belt 401, a feeding conveying belt 402, a conveying rack 4021, a conveying roller 4022, a roller shaft 40221, a roller 40222, a support 40223, a conveying belt 4023, a lifting frame 4024, a frame body 40241, a linkage shaft 40242, a driving motor 40243, a cylinder 4025, a feeding conveying belt 403, a mechanical arm 404, a carrying disc conveying belt 405 and hot pressing equipment 406;
a flat panel light 501, an industrial camera 502, and a stand 503.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
Example (b):
the utility model provides a fire proof plate impressed watermark processing line, is the processing line of various impressed shadings of surface extrusion of fire proof plate 3 (cardboard), and the cardboard is placed in carrying dish 1, then is in the steel mould 2 that has the decorative pattern is stacked on the cardboard, then sends into hot pressing equipment through the transfer chain and carries out the impressed watermark, and the rethread transfer chain is carried out after pressing.
As shown in fig. 1 to 3: the transfer chain includes circulation conveyer belt 401, material loading conveyer belt 402, unloading conveyer belt 403 and manipulator 404, material loading conveyer belt, circulation conveyer belt and unloading conveyer belt connect gradually according to work flow, the material loading conveyer belt with still be equipped with between the unloading conveyer belt and carry a set conveyer belt 405.
A carry a set for loading PLASTIC LAMINATED in the transfer chain circulation, the manipulator is located the material loading conveyer belt with between the unloading conveyer belt, just the manipulator can with steel mould on the unloading conveyer belt is carried extremely material loading conveyer belt (is carried the dish), the dish of carrying on the unloading conveyer belt passes through carry a set conveyer belt and carry back material loading conveyer belt, hot pressing equipment 406 is located in the stroke of circulation conveyer belt.
The circulating conveyer belt is a one-way conveyer belt which transmits along the X-axis direction, the feeding conveyer belt and the discharging conveyer belt are two-way conveyer belts which can transmit along the X-axis direction and the Y-axis direction, and the manipulator is provided with a sucker device 208 for carrying;
the positioning device is shown in fig. 1 and 2: the positioning device comprises a panel lamp 501 arranged on the carrying disc conveying belt and an industrial camera 502 arranged above the carrying disc conveying belt, the panel lamp is positioned at the corner position of the carrying disc conveying belt, so that one corner of the carrying disc or the steel die can partially cover the panel lamp when being transmitted to the carrying disc conveying belt, and a lens of the industrial camera is opposite to the panel lamp.
The industrial camera is mounted on the bracket 503, or may be mounted directly on the roof of the plant.
The positioning device adopts optical shooting positioning, when a carrying disc is conveyed to the carrying disc conveying belt, one corner of the carrying disc partially covers the flat lamp, and the uncovered part has obvious light-dark contrast with the flat lamp, the CCD shooting can accurately obtain the position coordinate of the corner of the carrying disc, when the mechanical arm carries a steel mould on the blanking conveying belt, the carrying path is along the conveying direction of the carrying disc conveying belt, therefore, when the steel mould is positioned above the carrying disc conveying belt, the industrial camera is used for shooting to obtain the coordinate of the corner of the steel mould, and the calculation of software is carried out, at the moment, the mechanical arm can accurately place the steel mould on the feeding conveying belt, so that the plate stacking work before hot pressing is realized, the coordinate positioning is obtained through the camera, the positioning is convenient and accurate, other structures are not needed to be matched, and the cost can be saved.
The circulation conveyer belt is the one-way conveyer belt of transmission along X axle direction, the material loading conveyer belt with the unloading conveyer belt all is the two-way conveyer belt that can follow two directions of X axle and Y axle transmission, the manipulator is equipped with and is used for the transport the sucking disc device of steel mould.
As shown in fig. 1: the whole conveying device of the processing line is arranged in a rectangular structure, and the feeding conveying belt and the discharging conveying belt are respectively positioned at two adjacent corners of the rectangle.
The loading tray conveyer belt is positioned between the feeding conveyer belt and the discharging conveyer belt, and the manipulator is positioned on one side of the loading tray conveyer belt. Under this position overall arrangement, the manipulator can be for two at least production line work simultaneously, raises the efficiency, reduce cost.
As shown in fig. 4 and 5: the bidirectional conveying belt comprises a conveying rack 4021, conveying rollers 4022 conveyed along the X-axis direction and a conveying belt 4023 conveyed along the Y-axis direction, the conveying belt is connected to a lifting frame 4024, a driving piece for driving the lifting frame to reciprocate along the Z-axis direction is arranged on the lifting frame, the lifting frame is located at a high position, the conveying belt is used for driving the carrying disc to move along the Y-axis, and the conveying rollers are used for driving the carrying disc to move along the X-axis when the lifting frame is located at a low position.
The working process of the conveying device comprises the following steps: at the material loading conveyer belt material loading and by manipulator folded sheet (steel mould), then deliver to the hot pressing equipment impressed watermark through the circulation conveyer belt, transport out to the unloading conveyer belt through the transfer chain after pressing, the rethread manipulator removes the steel mould from to carry the impressed watermark that carries out the PLASTIC LAMINATED once more to material loading conveyer belt again, automatic transport circulation, it is efficient.
Carry the steel mould and carry the dish through the manipulator, the transport speed is fast and positioning accuracy is high, and a manipulator can cooperate 2 at least operations of producing the line (the opposite side of manipulator sets up one again and produces the line), and the cost also can be fine control when production quality promotes.
As shown in fig. 6: the conveying roller includes roller 40221 and fixed connection in a plurality of running roller 40222 of roller, the running roller with the roller is coaxial to be set up, the both ends of roller pass through support 40223 rotate connect in the frame, the periphery cladding of running roller has antistatic rubber, and the running roller that the cladding had antistatic rubber can reduce the static that produces on year dish and the steel mould to prevent that static adsorbs the dust granule and cause the influence to the product.
As shown in fig. 7: the crane includes support body 40241, be equipped with 4 groups on the support body conveyor 4023, 4 groups conveyor passes through universal driving shaft 40242 transmission, driving motor 40243 is connected to the universal driving shaft. The crane is driven by a cylinder 4025.
As shown in fig. 2 to 4 and 9 to 10: the sucker device 208 for grabbing the steel die is arranged at the end part of the manipulator and comprises a mounting plate 2081, a mounting frame 2082 and a plurality of vacuum suckers 2083 arranged on the mounting frame, wherein the mounting plate is directly arranged at the end part of the manipulator, the middle position of the mounting frame is fixedly arranged on the mounting plate, the vacuum suckers are arranged at intervals on the mounting frame, and the distance D1 between the adjacent vacuum suckers is 810-830 mm;
the sucker device comprises a plurality of vacuum suckers, and when the vacuum suckers are in a negative pressure state, the vacuum suckers suck the steel die; and when the vacuum chuck blows air outwards, the vacuum chuck blows dust on the surface of the steel die. The effect of vacuum chuck interval snatch the steel mould and blow off the dust, and the dust of getting rid of the steel mould surface can eliminate the quality influence of dust granule to putting the fire plate surface, kills two birds with one stone.
The cleaning mechanism is used for cleaning the upper surface of the carrying disc and the lower surface of the steel die, the cleaning mechanism is provided with two sets, one set is arranged on one side of the sucker device, the other set is arranged on the edge of the feeding conveyer belt, the blanking conveyer belt or the carrying disc conveyer belt, and the cleaning mechanism comprises a cleaning brush 301 and/or an ion wind rod 302; can pass through the brush when steel mould and year dish are carried, can get rid of the dust granule of steel mould lower surface and pass through ion wind stick can with static on the dish is got rid of to this can prevent to adsorb the dust once more, influences the surface quality of PLASTIC LAMINATED.
The cleaning brush at the sucker device is arranged on the mounting frame, the cleaning brush is a strip-shaped brush, the length of the cleaning brush is consistent with that of the feeding conveying belt, the thickness of the cleaning brush is 1-2cm, and the distance D3 that the lower ends of the brush hairs of the cleaning brush extend out of the sucker device in a vertical plane is 4-5 mm;
the cleaning mechanism on the conveying device is arranged at the edge of the feeding conveying belt, the discharging conveying belt or the carrying disc conveying belt, the ion air rod is lower than the feeding conveying belt and/or the working surface of the discharging conveying belt in the vertical plane, the carrying disc passes through the ion air rod to carry out static electricity, and dust particles are removed through the cleaning brush.
In this embodiment, the bristles of the cleaning brush are nylon filaments with a diameter of 0.76mm, which are bonded by their root portions into tufts of bristles with a diameter of 25 mm.
The ion wind rod is an ion wind rod of model AS-6300BF manufactured by shanghai engao electronic technology ltd, and in this embodiment, the ion wind rod is an ion wind rod with a working voltage of 5.6kV, but is not limited thereto.
The mounting bracket comprises transverse connecting rods 20821 and longitudinal connecting rods 20822, the transverse connecting rods are arranged at intervals along the length direction of the longitudinal connecting rods, the end portion of each transverse connecting rod is fixedly connected with the longitudinal connecting rods, and the vacuum suction cups are located at the connecting positions of the transverse connecting rods and the longitudinal connecting rods.
The manipulator is a manipulator capable of rotating freely in a three-dimensional space, which is the prior art and is not described in detail.
The pattern of the steel die is a tree pattern, a silvery pattern, a bird eye pattern or a root pattern, but is not limited thereto, and can be customized according to the requirements of customers.
The center distance D2 between the feeding conveyer belt and the blanking conveyer belt is 3650mm, and the widths W of the feeding conveyer belt and the blanking conveyer belt are 1542 mm.
The transverse connecting rod and the longitudinal connecting rod are both hollow steel pipes with rectangular sections.
The conveying mechanism is a motor-driven chain wheel and chain transmission mechanism. This is prior art and therefore not described in detail, and other conveying mechanisms may be adopted as long as the conveying function can be achieved.
The thickness of the steel die is 2-5mm, and the depth of the patterns is 0.1-0.2 mm.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate the orientation or positional relationship described based on the embodiments and shown in the drawings, or the orientation or positional relationship that the products of the present invention are usually placed when used, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to be referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
The working principle of the invention is as follows:
the conveying device is used for feeding materials on the feeding conveying belt, stacking plates (steel plate moulds) by the mechanical arm, conveying the materials to the hot press for embossing by the circulating conveying belt, conveying the materials to the discharging conveying belt by the conveying belt after being pressed, removing the steel plates by the mechanical arm, conveying the materials to the feeding conveying belt for embossing the fireproof plates again, automatically conveying and circulating the materials, and improving the surface quality of products.
The positioning device adopts optical shooting for positioning, when the carrying disc is conveyed to the carrying disc conveying belt, one corner of the carrying disc partially covers the flat lamp, and the uncovered part has obvious light and shade contrast with the uncovered part, then the CCD is used for shooting, the position coordinate of the corner of the carrying disc can be accurately obtained, when the mechanical arm carries the steel die on the blanking conveying belt, the carrying path is along the conveying direction of the carrying disc conveying belt, therefore, when the steel die is positioned above the carrying disc conveying belt, the industrial camera is used for shooting to obtain the coordinate of the corner of the steel die, and then the calculation of software is carried out, at the moment, the mechanical arm can accurately place the steel die on the feeding conveying belt, so that the work of the stacked plates before hot pressing is realized, the coordinate positioning is obtained through the camera, the convenience and the accuracy are realized, other structural matching is not needed, and the cost can be saved.
Cleaning mechanism cleans the steel mould that fire prevention board hot pressing in-process was used through the cleaning brush, guarantees the cleanliness on steel mould surface, under other actuating mechanism's cooperation, it can pass through electrostatic precipitator stick to carry the dish, electrostatic precipitator stick can carry out electrostatic precipitator to carrying a dish surface this moment, through the combined action of cleaning brush and ion wind stick promptly, can guarantee the steel mould that fire prevention board hot pressing in-process was used and carry the cleanliness of dish to guarantee the quality of the decorative pattern of final fire prevention board hot extrusion.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The utility model provides a fire proof plate embossing processing line which characterized in that: the processing line comprises a conveying device (40) and a hot-pressing device (406), wherein the carrying disc loaded with the fireproof plate and the steel die is conveyed to the hot-pressing device through the conveying device to be embossed;
the conveying device comprises a feeding conveying belt (402), a plurality of circulation conveying belts (401), a blanking conveying belt (403) and a tray conveying belt (405) which are sequentially connected, the hot pressing equipment is positioned in conveying paths of the circulation conveying belts, a manipulator (404) is arranged between the feeding conveying belt and the blanking conveying belt, the manipulator can convey steel dies on the blanking conveying belt to the feeding conveying belt, and trays on the blanking conveying belt are conveyed back to the feeding conveying belt through the tray conveying belt;
the positioning device comprises a flat lamp (501) arranged on the carrying disc conveying belt and an industrial camera (502) arranged above the carrying disc conveying belt, the flat lamp is positioned at the corner position of the carrying disc conveying belt, so that one corner of the carrying disc or the steel die can partially cover the flat lamp when the carrying disc or the steel die is conveyed to the carrying disc conveying belt, and a lens of the industrial camera is arranged opposite to the flat lamp;
the circulating conveyer belt is a one-way conveyer belt which is transmitted along the X-axis direction, the feeding conveyer belt and the discharging conveyer belt are two-way conveyer belts which can be transmitted along the X-axis direction and the Y-axis direction, and the manipulator is provided with a sucker device (208) for carrying;
the bidirectional conveying belt comprises a conveying rack (4021), a conveying roller (4022) for conveying along the X-axis direction and a conveying belt (4023) for conveying along the Y-axis direction, the conveying belt is connected to a lifting frame (4024), the lifting frame is provided with a driving piece for driving the lifting frame to reciprocate along the Z-axis direction, when the lifting frame is positioned at a high position, the conveying belt acts to drive the carrying disc to move along the Y-axis, and when the lifting frame is positioned at a low position, the conveying roller acts to drive the carrying disc to move along the X-axis;
the suction cup device comprises a mounting plate (2081), a mounting frame (2082) and a plurality of vacuum suction cups (2083) mounted on the mounting frame;
still be equipped with and be used for the cleanness carry the dish with the clean mechanism on steel mould surface, clean mechanism is equipped with two sets, and one of them set is located one side of sucking disc device, another set is located material loading conveyer belt, unloading conveyer belt or the edge of carrying a set conveyer belt, clean mechanism is including cleaning brush (301) and/or ion wind stick (302).
2. The fire retardant panel embossing line of claim 1, wherein: the crane includes support body (40241), be equipped with the multiunit on the support body conveyor belt, the multiunit conveyor belt passes through universal driving shaft (40242) transmission, universal driving shaft connects driving motor (40243).
3. The fire retardant panel embossing line of claim 1, wherein: when the vacuum chuck is in a negative pressure state, the vacuum chuck sucks the steel die; and when the vacuum chuck blows air outwards, the vacuum chuck blows dust on the surface of the steel die.
4. The fire retardant panel embossing line of claim 1, wherein: the whole conveying device of the processing line is arranged in a rectangular structure, and the feeding conveying belt and the discharging conveying belt are respectively positioned at two adjacent corners of the rectangle.
5. The fire retardant panel embossing line of claim 4, wherein: the loading tray conveyer belt is positioned between the feeding conveyer belt and the discharging conveyer belt, and the manipulator is positioned on one side of the loading tray conveyer belt.
6. The fire retardant panel embossing line of claim 1, wherein: the mounting plate is directly mounted at the end part of the manipulator, the middle position of the mounting frame is fixedly mounted on the mounting plate, the vacuum chucks are arranged on the mounting frame at intervals, and the distance (D1) between the adjacent vacuum chucks is 810-830 mm; .
7. The fire retardant panel embossing line of claim 1, wherein: the cleaning brush is a strip-shaped brush, the thickness of the cleaning brush is 1-2cm, and the distance (D3) by which the lower ends of the bristles of the cleaning brush extend out of the sucker device is 4-5mm in a vertical plane.
8. The fire retardant panel embossing line of claim 7, wherein: the bristles of the cleaning brush are nylon filaments with the diameter of 0.76mm, and are bonded into bristle tufts with the diameter of 25mm through the root parts of the bristles.
9. The fire retardant panel embossing line of claim 1, wherein: the mounting bracket comprises transverse connecting rods (20821) and longitudinal connecting rods (20822), the transverse connecting rods are arranged at intervals along the length direction of the longitudinal connecting rods, the end portion of each transverse connecting rod is fixedly connected with the longitudinal connecting rods, and the vacuum chuck is located at the connecting position of the transverse connecting rods and the longitudinal connecting rods.
10. The fire retardant panel embossing line of claim 1, wherein: the conveying roller includes roller (40221) and fixed connection in a plurality of running rollers (40222) of roller, the running roller with the coaxial setting of roller, the both ends of roller rotate connect in the frame, the periphery cladding of running roller has antistatic rubber.
CN202010715224.6A 2020-07-23 2020-07-23 Fireproof plate embossing processing line Pending CN111716695A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010715224.6A CN111716695A (en) 2020-07-23 2020-07-23 Fireproof plate embossing processing line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010715224.6A CN111716695A (en) 2020-07-23 2020-07-23 Fireproof plate embossing processing line

Publications (1)

Publication Number Publication Date
CN111716695A true CN111716695A (en) 2020-09-29

Family

ID=72573269

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010715224.6A Pending CN111716695A (en) 2020-07-23 2020-07-23 Fireproof plate embossing processing line

Country Status (1)

Country Link
CN (1) CN111716695A (en)

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