CN111705208A - Tire bead steel wire tempering device - Google Patents
Tire bead steel wire tempering device Download PDFInfo
- Publication number
- CN111705208A CN111705208A CN202010719954.3A CN202010719954A CN111705208A CN 111705208 A CN111705208 A CN 111705208A CN 202010719954 A CN202010719954 A CN 202010719954A CN 111705208 A CN111705208 A CN 111705208A
- Authority
- CN
- China
- Prior art keywords
- steel wire
- tempering
- medium
- tank
- recovery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 25
- 239000010959 steel Substances 0.000 title claims abstract description 25
- 238000005496 tempering Methods 0.000 title claims abstract description 24
- 239000011324 bead Substances 0.000 title claims abstract description 17
- 238000011084 recovery Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 239000012535 impurity Substances 0.000 claims abstract description 14
- 238000010009 beating Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000005485 electric heating Methods 0.000 claims abstract description 3
- 230000003993 interaction Effects 0.000 claims abstract 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000009776 industrial production Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/58—Continuous furnaces for strip or wire with heating by baths
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/562—Details
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The invention discloses a tempering device for a tire bead steel wire, and belongs to the field of industrial production. The device consists of a tempering heat treatment tank, a recovery tank, an eccentric vibration impurity removal device, a medium recovery device and an automatic control system; the method is characterized in that: through the up-and-down reciprocating motion of the eccentric vibration impurity removal device, high-frequency beating is generated to peel off and settle residual media on the steel wire, and the surface quality of the steel wire in the steel wire production is ensured. Meanwhile, the medium recovery device drives the screw nut pair to rotate through the motor, the brush plate is pushed to move forwards and backwards quickly, the medium falling into the recovery tank is collected, and the medium recovery device is convenient to recover and recycle. The tempering heat treatment tank is provided with a thermocouple and an electric heating pipe, and the temperature in the tank can be controlled at constant temperature. The automatic control system realizes the control and the man-machine interaction of the device through the programmable controller and the touch screen. The tempering device for the tire bead steel wire disclosed by the invention has the characteristics of high impurity removal efficiency, low energy consumption, strong stability, simplicity and convenience in operation, high environmental friendliness and the like.
Description
Technical Field
The invention relates to a tire bead steel wire tempering process device for a tire bead steel wire production line, and belongs to the field of industrial production.
Background
The device for the tempering process of the bead wire in the traditional production line usually brings out a plurality of tempering media in use, which causes a great amount of unnecessary waste, and needs more subsequent procedures to process the media brought out by the bead wire, which is inconvenient. The bead wire tempering device organically combines an eccentric vibration technology and an automatic control technology, can effectively finish tempering heat treatment on the bead wire, and can finish recovery of residual media on the surface.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to design a novel bead wire tempering device which can automatically process tempering media brought by actual production, reduce the cost of enterprises for recovering and processing residual media on the surface of a bead wire and has wider market demand and practical value.
The invention is realized by the following technical scheme:
the bead wire enters the device through the guide roller and goes out of the bath after passing through the lower part of the two press rollers, and after the steel wire goes out of the bath and finishes tempering heat treatment, the steel wire enters the eccentric vibration impurity removal device and the medium recovery device through the other guide roller. High-frequency beating through the eccentric vibration edulcoration device can realize peeling off and subsiding of residual medium on the steel wire, guarantees the steel wire surface quality in the steel wire production. The media falling into the device are collected by the media recovery device, so that the media can be recovered and reused conveniently.
The eccentric vibration impurity removing device is powered by a motor to drive an eccentric wheel to rotate, a bearing is sleeved at one eccentric end of the eccentric wheel and forms a notch mechanism with a notch block, and the notch mechanism converts the rotation of the motor into the up-and-down reciprocating motion of a beating block. The eccentric vibration impurity removing device has the advantages of good motion characteristic, good stress effect, easiness in control and the like, and can realize beating at a high frequency.
The medium recovery device mainly adopts a motor to connect a screw nut pair, and the screw nut pair drives the brush plate to rapidly move back and forth, so that the medium can be concentrated in the heating zone, and the recovery treatment is convenient. Avoids unnecessary energy consumption caused by heating the whole pool, and has stronger economical efficiency and environmental friendliness.
Drawings
Fig. 1 is a schematic view of the whole structure of the bead wire tempering device of the present invention.
Fig. 2 is a side view of the whole structure of the bead wire tempering device according to the present invention.
FIG. 3 is a schematic structural diagram of an eccentric vibration trash removal device according to the present invention.
FIG. 4 is a sectional view of the eccentric vibration trash removal device according to the present invention.
FIG. 5 is a schematic structural diagram of a media recovery device according to the present invention.
Number designation in the figures: 1. a guide roller; 2. a compression roller; 3. an electric heating tube; 4. a thermocouple; 5. a tempering heat treatment tank; 6. a guide roller; 7. a recovery tank; 8. a medium recovery device; 9. an eccentric vibration impurity removal device; 10. a guide roller; 11. heating plates; 81. a bearing and a bearing seat; 82. a screw and nut pair; 83. a limit switch 84, a coupler; 85. a motor; 86. a rail bracket; 87. a linear guide rail pair; 88. brushing the board; 91. a motor; 92. a motor bracket; 93. a connecting plate; 94. bearing bushes; 95. beating blocks; 96. a bearing; 97. an eccentric wheel; 98. a connecting rod; 99. a notch block.
Detailed Description
The invention will be described in further detail with reference to the following drawings and specific embodiments:
as shown in fig. 1 and 2. The steel wire enters a tempering heat treatment tank 5 through a first guide roller 1, finishes tempering heat treatment and bath discharge after passing through two press rollers 2, and is guided into a recovery tank 7 through a second guide roller. When the steel wire passes through the recovery tank part, the beating of the eccentric vibration impurity removal device 9 is received, and the high-frequency beating of the eccentric vibration impurity removal device 9 can realize the stripping and sedimentation of residual media on the steel wire, so that the surface quality of the steel wire in the steel wire production is ensured. The medium falling into the device is collected by the medium recovery device 8, so that the medium is convenient to recover and recycle. Finally, the steel wire is guided by the guide roller 10 to enter the next process, and the tempering heat treatment is completed.
As shown in fig. 1, 3 and 4. The eccentric vibration impurity removing device 9 has the working principle that the motor 91 provides power to drive the eccentric wheel 97 to rotate, the bearing 96 is sleeved at one eccentric end of the eccentric wheel 97, the bearing 96 and the notch 99 block form a notch mechanism, and the notch mechanism converts the rotation of the motor into the up-and-down reciprocating motion of the beating block 95. Thereby realizing beating and impurity removal of the steel wires.
As shown in fig. 1, 2, and 5. The medium recovery device 8 adopts the motor 85 to provide power and is connected with the screw nut pair 82, and the screw nut pair 82 drives the brush plate 88 to move back and forth rapidly, so that the medium can be concentrated in the heating area and heated by the heating plate 11, and the medium is convenient to recover and recycle. Only a part of the area is needed to be arranged as a heating area, thereby avoiding unnecessary energy consumption caused by heating the whole pool.
Claims (2)
1. The bead wire tempering device consists of a tempering heat treatment tank, a recovery tank, an eccentric vibration impurity removal device, a medium recovery device and an automatic control system. The method is characterized in that: through the up-and-down reciprocating motion of the eccentric vibration impurity removal device, high-frequency beating is generated to peel off and settle residual media on the steel wire, and the surface quality of the steel wire in the steel wire production is ensured. Meanwhile, the medium recovery device drives the screw nut pair to rotate through the motor, the brush plate is pushed to move forwards and backwards quickly, the medium falling into the recovery tank is pushed into the heating area to be heated and melted, and the medium is concentrated to be convenient for recovery and reuse. The tempering heat treatment tank is provided with a thermocouple and an electric heating pipe, and the temperature in the tank can be controlled at constant temperature. The automatic control system realizes the control and the man-machine interaction of the device through the programmable controller and the touch screen.
2. The bead wire tempering apparatus according to claim 1, wherein: the motor fixed on the motor support provides power to drive the beating block to reciprocate up and down during working, so that the steel wire is beaten to remove impurities. The power transmission path comprises a motor, an eccentric wheel, a bearing, a notch block and a beating block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010719954.3A CN111705208A (en) | 2020-07-23 | 2020-07-23 | Tire bead steel wire tempering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010719954.3A CN111705208A (en) | 2020-07-23 | 2020-07-23 | Tire bead steel wire tempering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111705208A true CN111705208A (en) | 2020-09-25 |
Family
ID=72547628
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010719954.3A Pending CN111705208A (en) | 2020-07-23 | 2020-07-23 | Tire bead steel wire tempering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111705208A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114107614A (en) * | 2021-10-22 | 2022-03-01 | 江苏胜达科技有限公司 | Tire bead steel wire tempering device for double-layer tire body passenger vehicle tire and tempering process thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2531132A (en) * | 1949-04-22 | 1950-11-21 | Johnson Steel & Wire Company I | Apparatus for controlling the passage of wire through a sand pan |
| JPS57203723A (en) * | 1981-06-10 | 1982-12-14 | Nippon Steel Corp | Salt wiping method of salt bath and its device |
| JPS6468428A (en) * | 1987-09-10 | 1989-03-14 | Kawasaki Steel Co | Apparatus for removing stuck lead in outlet side of lead bath for heat treatment of steel wire |
| CN102936641A (en) * | 2012-12-03 | 2013-02-20 | 张家港市胜达钢绳有限公司 | Tire bead wire tempering device and method |
| CN105441851A (en) * | 2015-11-19 | 2016-03-30 | 鞍钢钢绳有限责任公司 | Method and device for removing lead adhering to surface of steel wire of steel wire heat treatment production line |
| CN208407932U (en) * | 2018-03-06 | 2019-01-22 | 宜昌市恒昌标准件有限责任公司 | Steel wire removes embroidering device |
| CN110093490A (en) * | 2019-05-17 | 2019-08-06 | 江苏胜达科技有限公司 | Steel bead wire intellectualized production system and its production method |
| CN214218815U (en) * | 2020-07-23 | 2021-09-17 | 南京农业大学 | Tire bead steel wire tempering device |
-
2020
- 2020-07-23 CN CN202010719954.3A patent/CN111705208A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2531132A (en) * | 1949-04-22 | 1950-11-21 | Johnson Steel & Wire Company I | Apparatus for controlling the passage of wire through a sand pan |
| JPS57203723A (en) * | 1981-06-10 | 1982-12-14 | Nippon Steel Corp | Salt wiping method of salt bath and its device |
| JPS6468428A (en) * | 1987-09-10 | 1989-03-14 | Kawasaki Steel Co | Apparatus for removing stuck lead in outlet side of lead bath for heat treatment of steel wire |
| CN102936641A (en) * | 2012-12-03 | 2013-02-20 | 张家港市胜达钢绳有限公司 | Tire bead wire tempering device and method |
| CN105441851A (en) * | 2015-11-19 | 2016-03-30 | 鞍钢钢绳有限责任公司 | Method and device for removing lead adhering to surface of steel wire of steel wire heat treatment production line |
| CN208407932U (en) * | 2018-03-06 | 2019-01-22 | 宜昌市恒昌标准件有限责任公司 | Steel wire removes embroidering device |
| CN110093490A (en) * | 2019-05-17 | 2019-08-06 | 江苏胜达科技有限公司 | Steel bead wire intellectualized production system and its production method |
| CN214218815U (en) * | 2020-07-23 | 2021-09-17 | 南京农业大学 | Tire bead steel wire tempering device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114107614A (en) * | 2021-10-22 | 2022-03-01 | 江苏胜达科技有限公司 | Tire bead steel wire tempering device for double-layer tire body passenger vehicle tire and tempering process thereof |
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