CN111703858A

CN111703858A - Automatic turnover machine

Info

Publication number: CN111703858A
Application number: CN202010693553.5A
Authority: CN
Inventors: 陈航; 余宗跃; 姚万军; 何淑毫; 陈醒
Original assignee: Kunshan Tungray Industrial Automation Co ltd
Current assignee: Kunshan Tungray Industrial Automation Co ltd
Priority date: 2020-07-17
Filing date: 2020-07-17
Publication date: 2020-09-25

Abstract

The invention discloses an automatic turnover machine which comprises a frame assembly, wherein the frame assembly is a double-layer frame structure, a conveying assembly is arranged on each layer of frame structure, turnover assemblies are arranged at two ends of the frame assembly, two ends of the frame assembly are fixed on the turnover assemblies respectively, blocking and positioning assemblies are arranged on the upper portion of the conveying assembly on the upper layer of frame structure and the lower portion of the conveying assembly on the lower layer of frame structure respectively, a transmission motor is arranged at the end portion of the frame assembly, and a sealing plate assembly is further arranged on the frame assembly. The tray has the advantages of having the functions of conveying → positioning → overturning → conveying and the like, having high operation efficiency, being capable of continuously and repeatedly operating, realizing continuous overturning action, having simple structure, compact volume and high integration degree, being suitable for the tray in the new energy battery industry, having low requirement on the field and effectively improving the overturning efficiency of the new energy battery tray.

Description

Automatic turnover machine

Technical Field

The invention relates to the technical field of logistics conveying equipment, in particular to an automatic turnover machine.

Background

With the rapid development of new energy industry, the daily need for logistics conveying equipment in the new energy industry is increased, and the research and development of novel logistics equipment are urgent in order to meet the requirements of the new energy industry on the logistics conveying equipment; particularly in the aspect of conveying new energy battery trays, the turnover machine at the present stage is mainly suitable for occasions with low productivity, single action, low integration degree, large volume, complicated action and the like, has low conveying efficiency, cannot meet the requirements of the present production enterprises, cannot keep up with the speed of a production line, and has smaller application range due to the fact that the size of some small and medium-sized enterprises is easy to be subjected to site factor elbow stopping.

Disclosure of Invention

The invention aims to solve the problems of low operation efficiency, low integration degree and the like of the existing turnover machine and designs an automatic turnover machine.

The technical scheme of the invention is that the automatic turnover machine comprises a frame assembly, wherein the frame assembly is a double-layer frame structure, a conveying assembly is respectively arranged on each layer of frame structure, turnover assemblies are arranged at two ends of the frame assembly, two ends of the frame assembly are respectively fixed on the turnover assemblies, blocking and positioning assemblies are respectively arranged at the upper part of the conveying assembly on the upper layer of frame structure and the lower part of the conveying assembly on the lower layer of frame structure, a transmission motor is arranged at the end part of the frame assembly, and a sealing plate assembly is also arranged on the frame assembly.

As a further explanation of the invention, the frame assembly comprises a sheet frame, a support rod and a turnover mounting plate, wherein two ends of the support rod are fixed on the sheet frame through fasteners and screws, the turnover mounting plate is symmetrically welded on the sheet frame, and the turnover assembly is fixed on the turnover mounting plate.

As a further description of the present invention, the sealing plate assembly includes a top sealing plate, two sealing plate members and two conveying sealing plates, the top sealing plate is fixed on the top of the frame assembly by screws, the sealing plate members are fixed on two ends of the frame assembly by screws, one conveying sealing plate is arranged on the upper portion of the conveying assembly, and the other conveying sealing plate is arranged on the lower portion of the conveying assembly, and two ends of the conveying sealing plate are respectively fixed on two ends of the conveying assembly by screws.

As a further explanation of the invention, the conveying assembly comprises a conveying roller, an electric roller, a poly-wedge belt, a flange protector, an installation frame and a photoelectric bracket, the installation frame is fixed on the turnover assembly, the poly-wedge belt is installed at two ends of the conveying roller and is connected with the conveying roller in a sliding manner, the poly-wedge belt, the flange protector and the photoelectric bracket are fixed on the installation frame, a power fixing plate is further arranged at the upper part of the conveying assembly, one end of the power fixing plate is fixed on the installation frame, one end of the electric roller is connected with the installation frame in a sliding manner, and the other end of the electric roller is connected with the power fixing plate in a sliding manner.

As a further explanation of the present invention, the blocking positioning assembly includes a transmission gear, a driving gear, a blocking plate, bearing seats, a driving motor, a mounting plate, a spur rack, a photoelectric sensing device, and a rack limiting member, the bearing seats are installed at both ends of the mounting plate, and two bearing seats are provided at each end of the mounting plate and are oppositely disposed, the transmission gear is installed between the two bearing seats which are oppositely disposed, the driving motor is fixed at the middle of the mounting plate, the driving gear is fixed on the driving motor, the spur rack is installed on the mounting plate and sequentially passes through bottoms of the transmission gear and the driving gear, the rack limiting member is fixed at both ends of the spur rack, the photoelectric sensing device is installed at a side surface of the driving motor, and the blocking plate is installed on the bearing seats.

As a further explanation of the present invention, the turnover assembly includes a gear fixing member, a driving gear, a photoelectric sensing device and a rotation supporting member, the gear fixing member is fixed on the frame assembly, the rotation supporting member and the driving gear are mounted on the gear fixing member, the driving gear is clamped with the rotation supporting member, the photoelectric sensing device is mounted on two sides of the gear fixing member, a transmission shaft of the driving motor is connected with the driving gear, the frame assembly is further provided with a transmission shaft assembly and a synchronous belt, the transmission shaft assembly is fixed at the bottom of the frame assembly, and the driving gear is connected with an end of the transmission shaft assembly through the synchronous belt.

As a further explanation of the present invention, each of the conveying assemblies is provided with two blocking and positioning assemblies respectively located at two sides of the conveying assembly.

As a further explanation of the present invention, the bottom of the frame assembly is installed with height adjustment legs, and the height adjustment legs are fixed at four ends of the bottom of the frame assembly through fasteners to adjust the overall level and height parameters of the device.

The battery tray overturning machine has the advantages that the battery tray is blocked and positioned by the blocking and positioning assembly, the overturning assembly and the battery tray placed in the overturning assembly are driven to overturn by the driving motor, then, the rotation in place and the feedback stop are ensured through photoelectric induction, the blocking and positioning assembly is blocked to remove the blocking and release after the battery tray is rotated to the specified position, the conveying assembly sends the battery tray out of the overturning machine, the battery tray overturning machine has the functions of conveying → positioning → overturning → conveying, and the like, is high in operation efficiency, can continuously and repeatedly operate, can realize continuous overturning action, is simple in structure, compact in size, high in integration degree, is suitable for trays in the new energy battery industry, is low in requirement on the site, and effectively improves the overturning efficiency of the new energy battery tray.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the construction of the frame assembly of the present invention;

FIG. 3 is a schematic view of the construction of the closure plate assembly of the present invention;

FIG. 4 is a schematic structural view of a delivery assembly according to the present invention;

FIG. 5 is a schematic structural view of a barrier positioning assembly according to the present invention;

FIG. 6 is a schematic structural view of the invert assembly and drive shaft assembly of the present invention;

in the figure, 1, a frame component; 101. a sheet rack; 102. a support bar; 103. overturning the mounting plate; 2. a seal plate assembly; 201. a sealing plate member; 202. a top sealing plate; 203. a conveying sealing plate; 3. a delivery assembly; 301. a conveying roller; 302. an electric roller; 303. installing a frame; 304. a V-ribbed belt; 305. protecting the flange; 306. a photovoltaic mount; 4. a blocking positioning assembly; 401. mounting a plate; 402. a drive motor; 403. a blocking plate; 404. a rack limiting piece; 405. a bearing seat; 406. a transmission gear; 407. straight rack; 5. a turnover assembly; 501. a slewing support; 502. a gear fixing member; 6. a driveshaft assembly; 7. a drive motor; 8. a height adjusting foot; 9. a power fixing plate; 10. a photoelectric sensing device; 11. a drive gear; 12. and (4) a synchronous belt.

Detailed Description

The invention mainly relates to an automatic turnover machine for a new energy battery tray, which mainly realizes the turnover and conveying of the battery tray, realizes the functions of conveying → positioning → turnover → conveying of the battery tray and the like, is widely applied to the field of new energy logistics conveying, and has the characteristics of high operation efficiency, stable operation, compact volume, high integration degree and the like.

The invention will be described in detail below with reference to the accompanying drawings, in which the tilter is composed of the following components, as shown in fig. 1-6: frame subassembly 1, shrouding subassembly 2, block locating component 4, conveyor assembly 3, upset subassembly 5, drive motor 7 and transmission shaft subassembly 6, through blocking locating component 4 open and prevent that battery tray gets into conveyor assembly 3, then carry through conveyor assembly 3, drive motor 7 provides power and drive assembly 6's cooperation drive upset subassembly 5 and rotates, upset subassembly 5 rotates and drives shrouding subassembly 2 and conveyor assembly 3 and accomplish the upset, accomplish the upset of battery tray from this, can realize continuous upset action, the operating efficiency is improved.

The above components will be described in detail, and first, a frame assembly 1 will be described, in which a support rod 102 is fixed to the lower portion of a sheet rack 101 by a fastener and a screw, and two turnover mounting plates 103 are symmetrically welded to the left and right ends of the sheet rack 101, respectively, so as to facilitate the installation of the symmetric center of a turnover assembly 5, the whole frame is fixed by the fastener, so as to facilitate the control of the precision of the whole frame assembly 1, and the frame assembly has the advantages of small welding deformation, adjustable and controllable size, and the like, and a height adjusting leg 8 is installed at each of the four ends of the bottom of the sheet rack 101, and is also fixed by the fastener, so that the horizontal and height parameters of the whole equipment can be adjusted quickly.

The turnover mounting plates 103 are symmetrically distributed up and down, the turnover assembly 5 is mounted at each end of the frame assembly 1, the turnover assemblies 5 are fixed on the two turnover mounting plates 103, wherein each turnover assembly 5 is composed of a gear fixing piece 502, a driving gear 11, a photoelectric sensing device 10 and a rotary support piece 501, the gear fixing piece 502 is positioned between the two turnover mounting plates 103, the upper end and the lower end of the gear fixing piece are fixed on the turnover mounting plates 103 through screws, the rotary support piece 501 is mounted on the side surface of each turnover mounting plate 103, the rotary support piece 501 is a double-ring piece, and an inner ring is a gear piece and can rotate around an outer ring; photoelectric sensing devices 10 are arranged on two sides of the rotary support member 501, namely the turnover mounting plate 103, and are used for detecting the rotation amplitude of the inner ring of the rotary support member 501 and ensuring that the rotation is in place and timely fed back to the system when the rotation needs to be stopped; a transmission motor 7 is installed at one end of the frame assembly 1 and used for providing rotating power for the turnover assembly 5, the driving gear 11 is installed on the driving motor 402, the driving gear 11 is clamped with the inner ring of the rotary support member 501, and the driving gear 11 is driven to rotate through the transmission motor 7, so that the inner ring of the rotary support member 501 is driven to rotate; in order to enable the overturning components 5 at the two ends of the frame component 1 to synchronously rotate, the bottom of the frame component 1 is provided with a transmission shaft component 6, the two ends of the transmission shaft component are connected with a driving gear 11 of the overturning component 5 through a synchronous belt 12, a transmission motor 7 drives the driving gear 11 to rotate, and the driving gear 11 rotates to drive an inner ring of the rotary support member 501 to rotate, so that overturning action is completed; wherein, a driving gear 11 installed on the driving motor 7 rotates to drive a transmission shaft on the transmission shaft component 6 to rotate through a synchronous belt 12, the transmission shaft rotates to drive an inner ring of a rotary support member 501 of another turnover component 5 to rotate, thereby realizing synchronous motion of the rotary support members 501 of the two turnover components 5, and a photoelectric sensing device 10 detects the rotation amplitude of the inner ring of the rotary support member 501 in the rotation process to ensure that the rotation is in place and timely feeds back to the system when the rotation is required to be stopped.

The number of the conveying assemblies 3 is two, the conveying assemblies are vertically symmetrical, two ends of each conveying assembly 3 are fixed on the rotary support member 501, each conveying assembly 3 is composed of a conveying roller 301, an electric roller 302, a flange protection 305, a poly-wedge belt 304, an installation frame 303 and a photoelectric support 306, and the installation frames 303 are installed on the upper portion and the lower portion of the rotary support member 501 and are also symmetrically distributed; the two ends of the conveying roller 301 are connected with the V-ribbed belts 304 in a sliding mode, the V-ribbed belts 304 are fixed on the mounting frames 303, the photoelectric supports 306 are mounted on the mounting frames 303, and the rib protection 305 is fixed on one side, adjacent to the two mounting frames 303, of each mounting frame through screws and used for preventing the battery tray from colliding with the photoelectric supports 306; each conveying assembly 3 is also provided with a power fixing plate 9, one end of each conveying assembly is fixed on the mounting frame 303, one end of each electric roller 302 is connected with the power fixing plate 9 in a sliding manner, and the other end of each electric roller is connected with the mounting frame 303 in a sliding manner; each conveyor assembly 3 is provided with two blocking and positioning assemblies 4 for blocking and positioning.

The two blocking and positioning assemblies 4 are respectively arranged at two sides of the conveying assembly 3, and the difference is that the blocking and positioning assemblies 4 on the two conveying assemblies 3 are opposite in direction, and the blocking and positioning assemblies 4 are respectively positioned at the upper part of the upper-layer conveying assembly 3 and the bottom part of the lower-layer conveying assembly 3; the blocking positioning component 4 is composed of a transmission gear 406, a driving gear 11, a blocking plate 403, a bearing seat 405, a driving motor 402, a mounting plate 401, a spur rack 407, a photoelectric sensing device 10 and a rack limiting part 404, wherein two ends of the mounting plate 401 are fixed on the mounting frame 303, the driving motor 402 is mounted in the middle of the mounting plate 401, and the driving gear 11 is mounted on the driving motor 402; four bearing blocks 405 are arranged, each two bearing blocks are respectively arranged at two ends of the mounting plate 401, a transmission gear 406 is arranged between the two bearing blocks 405 of each group, a stop plate 403 is arranged at one side edge of one bearing block, and the stop plate 403 is driven to rotate by the rotation of the transmission gear 406; a spur rack 407 is fixed at the bottom of the driving gear 11 and the transmission gear 406, the spur rack 407 sequentially passes through the bottom of the transmission gear 406, the driving gear 11 and the transmission gear 406 and is clamped with the transmission gear 406, two ends of the spur rack 407 are fixed on the mounting plate 401, and rack limit parts 404 are installed at two ends of the spur rack 407 and used for limiting the range of one end of the spur rack 407; the photoelectric sensing device 10 is arranged on the mounting plate 401 and located on the side of the driving motor 402, the driving gear 11 is driven to rotate by the driving motor 402, the driving gear 11 rotates to drive the spur rack 407 to move, the spur rack 407 moves to drive the transmission gear 406 to rotate, and finally the blocking plate 403 rotates, wherein the photoelectric sensing device 10 is used for detecting the moving position of the spur rack 407, so that the rotating angle of the blocking plate 403 can be controlled.

Shrouding subassembly 2 is used for whole equipment package, play the effect of protection, it includes shrouding piece 201, carry shrouding 203 and top shrouding 202, top shrouding 202 is located frame subassembly 1's bottom, its both ends are fixed on frame subassembly 1, install the both sides at frame subassembly 1 between the shrouding, with driving motor 7, upset subassembly 5 is hidden, carry shrouding 203 to be located upper conveying subassembly 3's upper portion and lower floor conveying subassembly 3's bottom respectively, its both ends are fixed on installation frame 303, driving motor 7 rotates through drive gear 11 drive upset subassembly 5's gyration support piece 501 during operation, gyration support piece 501 rotates and can drive conveying subassembly 3, block locating component 4 and carry shrouding 203 to rotate together, finally accomplish the upset of battery tray.

The working principle is as follows: when a battery tray is conveyed to the inlet of the turnover machine, the photoelectric sensing device 10 senses that no battery tray is on the conveying assembly 3, the driving motor 402 of the blocking and positioning assembly 4 drives the driving gear 11 to rotate, so as to drive the rack to move, the straight rack 407 moves to drive the transmission gear 406 to rotate, the transmission gear 406 rotates to drive the blocking plate 403 to rotate, the blocking state of the blocking plate 403 is released, then the battery tray is conveyed by the conveying assembly 3, is positioned by the photoelectric sensing device 10, reaches the designated position, the conveying assembly 3 stops conveying, the blocking and positioning assembly 4 starts to rotate, then the transmission motor 7 starts to rotate to drive the driving gear 11 to rotate, the driving gear 11 rotates to drive the rotary supporting piece 501 of the turnover assembly 5 to rotate, and simultaneously the two turnover supporting pieces 501 of the turnover assembly 5 synchronously rotate through the synchronous belt 12 and the transmission shaft assembly 6, thereby drive conveyor assembly 3, block locating component 4, carry shrouding 203 and battery tray and overturn together, stop the upset after the upset to photoelectric sensing position feedback point, block locating component 4 and relieve the state of blocking and clear, conveyor assembly 3 starts to carry the battery tray and goes out the upset machine, monitors after no tray in the upset machine through photoelectric sensing, blocks locating component 4 and starts the state of blocking, so circulation reciprocating motion, shrouding subassembly 2 plays the effect of protection.

The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.

Claims

1. The utility model provides an automatic upset machine, includes frame subassembly (1), its characterized in that, frame subassembly (1) is double-deck frame construction, all is provided with conveying component (3) on every layer of frame construction respectively, upset subassembly (5) are installed at the both ends of frame subassembly (1) are fixed respectively on upset subassembly (5), be located upper frame construction the upper portion of conveying component (3) and the frame construction of lower floor are gone up the lower part of conveying component (3) is provided with respectively and blocks locating component (4), the tip of frame subassembly (1) is provided with drive motor (7), still install shrouding subassembly (2) on frame subassembly (1).

2. The automatic turnover machine of claim 1, wherein the frame assembly (1) comprises a rack (101), a support rod (102) and a turnover mounting plate (103), two ends of the support rod (102) are fixed on the rack (101) through fasteners and screws, the turnover mounting plate (103) is symmetrically welded on the rack (101), and the turnover assembly (5) is fixed on the turnover mounting plate (103).

3. An automatic upender as claimed in claim 1, characterized in that said closing plate assembly (2) comprises a top closing plate (202), a closing plate member (201) and a conveying closing plate (203), said top closing plate (202) is fixed on top of said frame assembly (1) by screws, said closing plate member (201) is fixed on both ends of said frame assembly (1) by screws, said conveying closing plate (203) has two, one is arranged on upper portion of said conveying assembly (3) and one is arranged on lower portion of said conveying assembly (3), and both ends of said conveying closing plate (203) are fixed on both ends of said conveying assembly (3) by screws respectively.

4. The automatic upender as claimed in claim 1, characterized in that said conveyor assembly (3) comprises a conveyor drum (301), a motorized drum (302), a V-belt (304), a rib guard (305), a mounting frame (303) and a photovoltaic support (306), the mounting frame (303) is fixed on the turnover assembly (5), the two ends of the conveying roller (301) are provided with a poly-wedge belt (304) which is connected with the poly-wedge belt in a sliding way, the poly-wedge belt (304), the flange protection (305) and the photoelectric bracket (306) are fixed on the mounting frame (303), the upper part of the conveying component (3) is also provided with a power fixing plate (9), one end of the power fixing plate (9) is fixed on the mounting frame (303), one end of the electric roller (302) is connected with the mounting frame (303) in a sliding manner, and the other end of the electric roller is connected with the power fixing plate (9) in a sliding manner.

5. The automatic upender as claimed in claim 1, characterized in that the blocking and positioning assembly (4) comprises a transmission gear (406), a driving gear (11), a blocking plate (403), bearing seats (405), a driving motor (402), a mounting plate (401), a spur rack (407), a photoelectric sensing device (10) and a rack limiting part (404), wherein the bearing seats (405) are mounted at two ends of the mounting plate (401), two bearing seats (405) are oppositely arranged at each end of the mounting plate (401), the transmission gear (406) is mounted between the two bearing seats (405) which are oppositely arranged, the driving motor (402) is fixed at the middle part of the mounting plate (401), the driving gear (11) is fixed on the driving motor (402), the spur rack (407) is mounted on the mounting plate (401) and sequentially passes through the bottoms of the transmission gear (406) and the driving gear (11), the rack limiting parts (404) are fixed at two ends of the straight rack (407), the photoelectric sensing device (10) is installed on the side face of the driving motor (402), and the blocking plate (403) is installed on the bearing seat (405).

6. The automatic turnover machine of claim 1, wherein the turnover assembly (5) comprises a gear fixing member (502), a driving gear (11), a photoelectric sensing device (10) and a rotary support member (501), the gear fixing member (502) is fixed on the frame assembly (1), the rotary support member (501) and the driving gear (11) are installed on the gear fixing member (502), the driving gear (11) is connected with the rotary support member (501) in a clamping manner, the photoelectric sensing device (10) is installed on two sides of the gear fixing member (502), a transmission shaft of the driving motor (402) is connected with the driving gear (11), a transmission shaft assembly (6) and a synchronous belt (12) are further arranged on the frame assembly (1), the transmission shaft assembly (6) is fixed at the bottom of the frame assembly (1), the driving gear (11) is connected with the end of the transmission shaft assembly (6) through the synchronous belt (12).

7. An automatic upender as claimed in claim 1, characterized in that each of said conveyor assemblies (3) is provided with two stop-and-position assemblies (4), one on each side of said conveyor assembly (3).

8. The automatic turnover machine of claim 1, characterized in that the bottom of the frame assembly (1) is provided with height adjusting feet (8), and the height adjusting feet (8) are fixed at four ends of the bottom of the frame assembly (1) through fasteners to adjust the overall level and height parameters of the equipment.