CN111703091B - 复合材料叶片的成形方法 - Google Patents

复合材料叶片的成形方法 Download PDF

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Publication number
CN111703091B
CN111703091B CN202010090786.6A CN202010090786A CN111703091B CN 111703091 B CN111703091 B CN 111703091B CN 202010090786 A CN202010090786 A CN 202010090786A CN 111703091 B CN111703091 B CN 111703091B
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Prior art keywords
temperature
foaming
resin
foaming agent
blade
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Chinese (zh)
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CN111703091A (zh
Inventor
冈部良次
新藤健太郎
神谷昌美
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Mitsubishi Heavy Industries Ltd
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Mitsubishi Heavy Industries Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3442—Mixing, kneading or conveying the foamable material
    • B29C44/3446—Feeding the blowing agent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
    • B29C70/086—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of pure plastics material, e.g. foam layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/0025—Producing blades or the like, e.g. blades for turbines, propellers, or wings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/14—Form or construction
    • F01D5/147—Construction, i.e. structural features, e.g. of weight-saving hollow blades
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/282—Selecting composite materials, e.g. blades with reinforcing filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/0288—Controlling heating or curing of polymers during moulding, e.g. by measuring temperatures or properties of the polymer and regulating the process
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/3415—Heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/86—Incorporated in coherent impregnated reinforcing layers, e.g. by winding
    • B29C70/865—Incorporated in coherent impregnated reinforcing layers, e.g. by winding completely encapsulated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0058—Liquid or visquous
    • B29K2105/0061—Gel or sol
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/048—Expandable particles, beads or granules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082—Blades, e.g. for helicopters
    • B29L2031/085—Wind turbine blades
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2300/00—Materials; Properties thereof
    • F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
    • F05D2300/612—Foam

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • General Engineering & Computer Science (AREA)
  • Thermal Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Health & Medical Sciences (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Architecture (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Molding Of Porous Articles (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
CN202010090786.6A 2019-03-18 2020-02-13 复合材料叶片的成形方法 Active CN111703091B (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2019-050506 2019-03-18
JP2019050506A JP2020151876A (ja) 2019-03-18 2019-03-18 複合材翼の成形方法

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CN111703091A CN111703091A (zh) 2020-09-25
CN111703091B true CN111703091B (zh) 2022-03-29

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US (1) US11292219B2 (enExample)
JP (1) JP2020151876A (enExample)
CN (1) CN111703091B (enExample)
DE (1) DE102020001022B4 (enExample)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6672233B2 (ja) * 2017-09-25 2020-03-25 三菱重工業株式会社 複合材翼の成形方法、複合材翼及び複合材翼の成形型
CN112696235B (zh) * 2020-12-07 2022-02-08 吉林大学 具有仿生结构的碳纤维增强发动机叶片及其制备方法
WO2022209454A1 (ja) 2021-03-30 2022-10-06 東レ株式会社 扁平軽量部材およびその製造方法
FR3139290A1 (fr) * 2022-09-02 2024-03-08 Safran Aircraft Engines Pièce à matériau composite tissu et résine
FR3139291B1 (fr) * 2022-09-02 2025-12-05 Safran Aircraft Engines Aubage creux avec insert tissé et remplissage par mousse expansive
EP4620659A4 (en) * 2022-12-27 2026-03-25 Kawasaki Heavy Ind Ltd PROCESS FOR FORMING COMPONENTS IN COMPOSITE MATERIAL
US12006842B1 (en) * 2023-06-02 2024-06-11 Rtx Corporation Airfoil with sandwich composite
WO2026062512A1 (en) * 2024-09-20 2026-03-26 Leonardo S.P.A. Blade for an aircraft rotor and manufacturing method and device thereof

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FR2653743A1 (fr) * 1989-11-02 1991-05-03 United Technologies Corp Sous-ensemble de pale d'un propulseur et son procede de fabrication.
EP0541718A1 (en) * 1990-07-27 1993-05-19 Marley Cooling Tower Co PLASTIC FAN FIN FOR INDUSTRIAL COOLING TOWERS AND MANUFACTURING METHOD.
US5403153A (en) * 1993-10-29 1995-04-04 The United States Of America As Represented By The Secretary Of The Air Force Hollow composite turbine blade
EP0754539A2 (en) * 1995-07-19 1997-01-22 Ventilatoren Sirocco Howden Bv Method of manufacturing a fan blade
JPH09303104A (ja) * 1996-01-29 1997-11-25 General Electric Co <Ge> ガスタービン用の多構成部翼
EP1811129A2 (en) * 2006-01-21 2007-07-25 Rolls-Royce plc Aerofoils for gas turbine engines
TW200900226A (en) * 2007-06-26 2009-01-01 Univ Da Yeh Composite sandwich structure and internal pressure forming method
CN101842230A (zh) * 2007-10-08 2010-09-22 古瑞特（英国）有限公司 复合材料层压制品和其制造
CN102161782A (zh) * 2011-01-14 2011-08-24 中潜股份有限公司 一种橡胶发泡材料
CN102767471A (zh) * 2012-07-27 2012-11-07 山东泰山瑞豹复合材料有限公司 一种垂直轴风力发电机叶片及其制备方法
TW201338961A (zh) * 2012-03-28 2013-10-01 Univ China Sci & Tech 複合材料風力機葉片結構及製作方法
CN104690985A (zh) * 2015-04-07 2015-06-10 郑伟 一种基于模压法的风机风扇叶片制造工艺
CN104955996A (zh) * 2012-11-28 2015-09-30 美利肯公司 可浸渍单向织物
CN105648836A (zh) * 2016-01-04 2016-06-08 金戈炜业（江苏）壁纸有限公司 一种壁纸pvc层
CN108705829A (zh) * 2018-04-04 2018-10-26 南京诺邦新材料有限公司 一种轻质环氧泡沫基夹芯板及其制备方法

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AT389848B (de) 1988-02-01 1990-02-12 Danutec Werkstoff Direktausgeschaeumter formkoerper und ein verfahren zu dessen herstellung
EP1859920B1 (en) * 2006-05-26 2008-04-02 Siemens Aktiengesellschaft A method and a device for resin transfer moulding a component comprising at least partly of fibre-reinforced plastic laminate
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Publication number Priority date Publication date Assignee Title
FR2653743A1 (fr) * 1989-11-02 1991-05-03 United Technologies Corp Sous-ensemble de pale d'un propulseur et son procede de fabrication.
EP0541718A1 (en) * 1990-07-27 1993-05-19 Marley Cooling Tower Co PLASTIC FAN FIN FOR INDUSTRIAL COOLING TOWERS AND MANUFACTURING METHOD.
US5403153A (en) * 1993-10-29 1995-04-04 The United States Of America As Represented By The Secretary Of The Air Force Hollow composite turbine blade
EP0754539A2 (en) * 1995-07-19 1997-01-22 Ventilatoren Sirocco Howden Bv Method of manufacturing a fan blade
JPH09303104A (ja) * 1996-01-29 1997-11-25 General Electric Co <Ge> ガスタービン用の多構成部翼
EP1811129A2 (en) * 2006-01-21 2007-07-25 Rolls-Royce plc Aerofoils for gas turbine engines
TW200900226A (en) * 2007-06-26 2009-01-01 Univ Da Yeh Composite sandwich structure and internal pressure forming method
CN101842230A (zh) * 2007-10-08 2010-09-22 古瑞特（英国）有限公司 复合材料层压制品和其制造
CN102161782A (zh) * 2011-01-14 2011-08-24 中潜股份有限公司 一种橡胶发泡材料
TW201338961A (zh) * 2012-03-28 2013-10-01 Univ China Sci & Tech 複合材料風力機葉片結構及製作方法
CN102767471A (zh) * 2012-07-27 2012-11-07 山东泰山瑞豹复合材料有限公司 一种垂直轴风力发电机叶片及其制备方法
CN104955996A (zh) * 2012-11-28 2015-09-30 美利肯公司 可浸渍单向织物
CN104690985A (zh) * 2015-04-07 2015-06-10 郑伟 一种基于模压法的风机风扇叶片制造工艺
CN105648836A (zh) * 2016-01-04 2016-06-08 金戈炜业（江苏）壁纸有限公司 一种壁纸pvc层
CN108705829A (zh) * 2018-04-04 2018-10-26 南京诺邦新材料有限公司 一种轻质环氧泡沫基夹芯板及其制备方法

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DE102020001022A1 (de) 2020-09-24
DE102020001022B4 (de) 2022-09-29
JP2020151876A (ja) 2020-09-24
CN111703091A (zh) 2020-09-25
US11292219B2 (en) 2022-04-05
US20200298521A1 (en) 2020-09-24

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