CN111702916A - Automatic edge sealing method and device, soft forming edge sealing machine and storage medium - Google Patents
Automatic edge sealing method and device, soft forming edge sealing machine and storage medium Download PDFInfo
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Abstract
The invention discloses an automatic edge sealing method, which relates to the technical field of plate edge sealing and comprises the following steps: acquiring parameter information of a target plate; detecting whether a formula corresponding to the parameter information is stored; when the corresponding formula is stored, calling the formula and controlling an edge bonding machine to perform edge bonding operation according to parameters in the formula; and when the corresponding formula is not stored, receiving the parameters of each component of the manually adjusted edge bonding machine, and storing the parameters of each component as a new formula. The invention also discloses an automatic edge sealing device, a soft forming edge sealing machine and a storage medium, the invention can call corresponding formulas according to the parameter information of the plate, each part does not need to be manually adjusted, each actuator can control each corresponding part to be automatically switched to a preset position, a plurality of parts can be automatically adjusted at the same time, the operation is convenient and fast, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of plate edge sealing, in particular to an automatic edge sealing method and device, a soft forming edge sealing machine and a storage medium.
Background
The soft forming edge bonding machine can seal plates with different shapes, such as a sealing handle, a sealing straight bevel edge, an arc edge, a straight edge and the like, functional components comprise pre-milling, pressing, rough trimming, finishing, profiling, obliquely scraping, flatly scraping and the like, when different plates are sealed, a pressing profiling needs to be switched, and meanwhile, the positions of the rough trimming, the finishing and the profiling need to be switched, so that the edge bonding effect is achieved. The automatic switching profile is controlled by an actuator.
When a conventional edge bonding machine seals different plates, the position of the explorator needs to be manually adjusted every time, and when the different plates are replaced every time, an operator needs to be familiar with the process, and the operator who is not trained can not adjust the position; low speed and low efficiency.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an automatic edge sealing method, an automatic edge sealing device, a soft forming edge sealing machine and a storage medium, wherein the automatic edge sealing machine is automatically controlled to perform edge sealing operation according to parameters of a formula in a formula calling mode.
The invention discloses an automatic edge sealing method in a first aspect, which comprises the following steps:
acquiring parameter information of a target plate;
detecting whether a formula corresponding to the parameter information is stored;
when the corresponding formula is stored, calling the formula and controlling an edge bonding machine to perform edge bonding operation according to parameters in the formula;
and when the corresponding formula is not stored, receiving parameters of each component of the edge bonding machine which are manually adjusted, storing the parameters of each component as a newly added formula, establishing association between the parameter information and the newly added formula for later calling the newly added formula, and controlling the edge bonding machine to execute edge bonding operation according to the parameters in the newly added formula.
As a preferred embodiment, in the first aspect of the present invention, when the corresponding recipe is stored, invoking the recipe and controlling an edge sealing machine to perform an edge sealing operation according to parameters in the recipe may include:
starting the formula when the formula associated with the parameter information is stored;
controlling corresponding actuators of the edge bonding machine to adjust the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the position of the edge scraping explorator according to the formula;
and when each corresponding actuator is executed in place, sealing the edge of the target plate.
As a preferred embodiment, in the first aspect of the present invention, controlling the positions of the pressing belt height, the bevel press wheel angle, the rough profile, the finishing profile, and the edge scraping profile by the corresponding actuators of the edge bonding machine according to the recipe may include:
detecting the current position of each part of the edge bonding machine, wherein the current position of each part comprises the current height of the press belt, the current angle of the inclined surface pinch roller, the current position of the rough trimming explorator, the current position of the fine trimming explorator and the current position of the edge scraping explorator;
acquiring preset positions of all parts of the edge bonding machine in the formula, wherein the preset positions of all parts comprise a preset height of the pressing belt, a preset angle of the inclined surface pressing wheel, a preset position of the rough trimming explorator, a preset position of the fine trimming explorator and a preset position of the edge scraping explorator;
and controlling the actuator to adjust the positions of the press belt height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator based on the current position and the preset position of each part.
As a preferred embodiment, in the first aspect of the present invention, receiving parameters of each component of the edge bonding machine that are manually adjusted, and storing the parameters of each component as a new recipe may include:
after an operator manually adjusts the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator of the edge bonding machine and confirms that the edge bonding effect meets the preset requirement, acquiring the position information of an actuator in each component of the edge bonding machine;
and storing the position information of the actuators in each assembly to form a newly added formula, creating an index for the newly added formula, and establishing the association between the index and the parameter information.
As a preferred embodiment, in the first aspect of the present invention, the parameter information includes a thickness and a shape of the sideband.
As a preferred embodiment, in the first aspect of the present invention, the formulation further includes a conveyor speed, a press beam height, an upper glue application temperature, and a lower glue application temperature.
A second aspect of the present invention discloses an automatic edge banding apparatus, which may include:
the acquisition module is used for acquiring parameter information of the target plate;
the detection module is used for detecting whether the formula corresponding to the parameter information is stored or not;
the formula calling module is used for calling the formula and controlling the edge bonding machine to execute edge bonding operation according to parameters in the formula when the corresponding formula is stored;
and the formula manufacturing module is used for receiving the parameters of each component of the manually adjusted edge bonding machine when the corresponding formula is not stored, storing the parameters of each component as a new formula, establishing the association between the parameter information and the new formula, and then calling the new formula later to control the edge bonding machine to perform edge bonding operation according to the parameters in the new formula.
A third aspect of the present invention discloses a soft forming edge bonding machine, which may include a controller, a storage medium, and a computer program, where the computer program is stored in the storage medium, and when the computer program is executed by the controller, the automatic edge bonding method according to the first aspect of the present invention is implemented.
As a preferred embodiment, in the third aspect of the present invention, the soft forming edge bonding machine may further include an actuator; and when the corresponding formula is stored, the controller calls the formula and controls an actuator corresponding to the edge bonding machine to adjust the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator according to the formula.
A fourth aspect of the present invention discloses a computer storage medium having a computer program stored thereon, wherein the computer program, when executed by a controller, implements the automatic edge sealing method according to the first aspect of the present invention.
Compared with the prior art, the invention has the beneficial effects that: the invention adopts the form of formula, and records the positions of all components: the inclined plane pinch roller, the height of the press belt, the rough trimming, the fine trimming, the edge scraping profiling position and the like. When the edge bonding machine performs edge bonding for the first time, after the position of each part is debugged by a professional, the parameters of each part are stored to the formula. Because the edge bonding machine can seal various types of side bands: straight edges, straight beveled edges, arcs, handles, and the like. When the edge bonding machine is switched from one type to another type, if a corresponding formula exists, each component does not need to be manually adjusted, and only a process formula needs to be called, and each actuator controls each corresponding component to be automatically switched to a preset position. A plurality of parts all can be automatically regulated simultaneously, and convenient and fast improves work efficiency.
Drawings
FIG. 1 is a schematic flow chart of an automatic edge sealing method according to the present invention;
FIG. 2 is a schematic diagram of a recipe execution interface according to the present invention;
FIG. 3 is a schematic view of a recipe making interface according to the present invention;
FIG. 4 is a block diagram of the automatic edge bonding apparatus according to the present invention;
FIG. 5 is a block diagram of the soft forming edge bonding machine of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict. Except as specifically noted, the materials and equipment used in this example are commercially available. Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. In the description of the present application, "a plurality" means two or more unless specifically stated otherwise.
In the description of the present application, it should be noted that unless otherwise specifically stated or limited, the terms "connected," "communicating," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a connection through an intervening medium, a connection between two elements, or an interaction between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The terms "first," "second," and the like in the description and in the claims of the present application and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Example one
The embodiment I discloses an automatic edge sealing method, aims to solve the problems that when a conventional edge sealing machine seals different plates, the positions of explorator are required to be manually adjusted every time, the speed is low, and the efficiency is low, provides a mode for constructing different formulas based on different plate parameter information, automatically adjusts the positions of all parts based on the formulas, is convenient and quick, and improves the working efficiency.
Referring to fig. 1, an automatic edge sealing method includes the following steps:
and S110, acquiring parameter information of the target plate.
The target sheet material is a sheet material to be edge sealed, and the target sheet material corresponds to the target edge bands, i.e., each sheet material requires a corresponding edge band to cooperate to achieve edge sealing, and therefore, in some embodiments, edge bands of different shapes and thicknesses are also referred to.
The parameter information of the target plate includes, but is not limited to, the thickness of the plate and the shape of the plate, where the shape refers to the shape of the surface to be edge-sealed, and may be, for example, a straight edge, a straight bevel edge, a circular arc, a pull handle, and the like. The mode of acquiring the parameter information of the target plate can be various, for example, a mode of manual experience judgment can be used, and the mode can realize semi-automatic edge sealing, that is, after the parameter information of the target plate is judged by the manual experience, a formula corresponding to the parameter information is manually selected.
In some other embodiments, the parameter information of the target plate can be automatically judged, so that the associated formula is automatically called according to the obtained parameter information, and full-automatic edge sealing is realized.
The automatic judgment of the shape information of the target plate can be realized through a deep learning neural network model, namely, the shapes of various common plates are used as samples to be trained, so that the target plate is photographed through an image acquisition device such as a camera and is input into the neural network model to realize shape recognition.
The thickness of the target plate can be realized by non-contact thickness sensors such as a laser thickness sensor, an eddy current thickness sensor, a magnetic thickness sensor, a capacitance thickness sensor, an ultrasonic thickness sensor, a nuclear radiation thickness sensor, an X-ray thickness sensor, a microwave thickness sensor and the like.
In addition, the graphic code may be scanned by a scanning device to identify corresponding parameter information, i.e., thickness and shape information of the target plate material, by pasting the graphic code, such as a bar code or a two-dimensional code, on the target plate material.
And S120, detecting whether the formula corresponding to the parameter information is stored.
The formula comprises position information (preset position) of each part of the edge bonding machine, which is set for each plate, wherein the position information of each part mainly comprises the position of a press belt height, an inclined plane press wheel angle, a rough trimming explorator, a fine trimming explorator and a scraping explorator. Of course, auxiliary parameters such as conveyor speed, press beam height, upper glue application temperature, lower glue application temperature, and edge banding channels may also be included. FIG. 2 shows a schematic of the formulation execution interface for a 0.4mm new door handle style sheet.
Two ways of detecting whether the parameter information has a corresponding relationship with the stored formula are available, one is a manually selected semi-automatic edge sealing technology, namely after the parameter information of the target plate is determined, manually traversing indexes of all the formulas (named by keywords corresponding to the parameter information), determining whether the indexes corresponding to the parameter information exist, if so, executing the step S130, and if not, executing the step S140. The other method is to automatically determine a formula (referred to as a target formula) corresponding to the parameter information of the target plate by matching, match the parameter information of the target plate obtained by automatic detection in step S110 with an index, if there is a certain index corresponding to the parameter information, perform step S130, otherwise, perform step S140.
And S130, calling the formula and controlling an edge bonding machine to perform edge bonding operation according to the parameters in the formula.
When the target formula corresponding to the target plate parameter information exists, the controller can automatically call the target formula to control the edge bonding machine to perform edge bonding operation according to the preset position information of each part in the target formula.
Specifically, when a target formula exists, the target formula is started, then the controller controls corresponding actuators of the edge bonding machine to adjust the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator, and when all the corresponding actuators are in place, the conveyer belt is started to convey a target plate, and edge bonding is performed on the target plate.
The controller can adopt a PLC controller, the actuator adopts a servo system, and the position of the press belt, the inclined surface press wheel, the rough trimming explorator, the fine trimming explorator, the edge scraping explorator and the like is changed through the servo system. The servo system comprises an actuating element (such as a motor, a cylinder and the like), a feedback element (used for feeding back the state of the actuating element to the controller) and a servo driving element, wherein the controller drives the actuating element to perform corresponding operation through the servo driving element and receives corresponding state information of the actuating element through the feedback element.
The controller firstly obtains the current position of each part of the edge bonding machine through a feedback element, wherein the current position of each part comprises the current height of the pressing belt, the current angle of the inclined surface pressing wheel, the current position of the rough trimming explorator, the current position of the fine trimming explorator and the current position of the edge scraping explorator, and then the controller drives the execution element to act through the servo driving element based on the preset position of each part in the target formula, namely the preset height of the pressing belt, the preset angle of the inclined surface pressing wheel, the preset position of the rough trimming explorator, the preset position of the fine trimming explorator and the preset position of the edge scraping explorator, so that the position of each part reaches the preset position.
The feedback elements of the actuators of all the parts transmit the current positions to the controller in real time, when one actuator controls the corresponding part to reach a preset position, the controller controls the execution elements to stop acting, and when all the actuators are in place, the conveyer belt is started to transmit the target plate, and edge sealing is carried out on the target plate.
For some auxiliary parameters in the formula, such as temperature information and the like, the temperature control is realized through the heating equipment of the corresponding part, and further, for example, the height of the pressing beam can be adjusted through the corresponding actuator.
And S140, when the corresponding formula is not stored, receiving parameters of each component of the edge bonding machine which are manually adjusted, storing the parameters of each component as a new formula, establishing association between the parameter information and the new formula for later calling the new formula, and controlling the edge bonding machine to execute edge bonding operation according to the parameters in the new formula.
In the early stage of formula accumulation, parameter information of a large number of plates cannot be inquired about a corresponding formula, so that in this case, a formula achieving the edge sealing effect can be obtained by a familiar operator through continuously debugging parameters of each part, and a basis is provided for subsequent automatic edge sealing.
Specifically, an operator continuously adjusts the height of a press belt of the edge bonding machine, the angle of the inclined surface press wheel, the positions of the rough trimming explorator, the fine trimming explorator and the edge scraping explorator in a manual mode, when the edge bonding effect meets the preset requirement (for example, the technical requirement of the edge bonding strip for national standard QB/T4463 and 2013 furniture is met), the confirmation key is clicked, the controller can record the positions of all parts of the edge bonding machine and corresponding auxiliary information at the moment, the information is stored to obtain a newly-added formula, the stored format can be an XML file, and certainly, part of the information can also be completed in a mode of manually inputting in a touch display screen of a PLC.
Specifically, the height of the press belt can be manually set through a touch display screen of the PLC, and after clicking and positioning, an actuator corresponding to the press belt automatically moves to the set height position of the press belt. The angle of the inclined surface pinch roller can be automatically adjusted by an actuator corresponding to the inclined surface pinch roller through manually selecting the type of the edge sealing, such as a handle or an inclined straight edge. The positions of the rough trimming explorator, the fine trimming explorator and the scraping edge explorator of the edge bonding machine can be adjusted through a hand wheel, illustratively, during the handle sealing, the positions of the front and back, the upper and lower positions of the explorator of each part are adjusted through the hand wheel, for example, the fine trimming explorator is adjusted, after the corresponding fine trimming hand wheel is selected, the explorator moves forward during forward rotation of the hand wheel, the explorator moves backward during reverse rotation of the hand wheel, after all the explorators are adjusted to be finished and the edge bonding effect reaches the preset requirement, the parameter is stored and configured into a formula. And the steps of sealing the straight bevel edge and the circular arc edge are the same. FIG. 3 shows a schematic of the formulation interface for a 0.4mm new door handle style sheet.
As a preferred scheme, an index may be created for the newly added formula, and association between the index and the parameter information is established, so that in the subsequent edge sealing operation, a formula corresponding to the parameter information of the target plate may be automatically queried, and a fully automatic edge sealing operation is implemented.
By implementing the embodiment of the invention, the corresponding formula can be called according to the parameter information of the plate, each actuator can control each corresponding part to automatically switch to the preset position without manually adjusting each part, a plurality of parts can be automatically adjusted at the same time, the operation is convenient and fast, and the working efficiency is improved.
Example two
Fig. 4 discloses an automatic edge sealing device, which is a virtual device of the automatic edge sealing method according to the first embodiment. Referring to fig. 4, the apparatus may include:
an obtaining module 210, configured to obtain parameter information of a target plate;
the detection module 220 is configured to detect whether a formula corresponding to the parameter information is stored;
the formula calling module 230 is configured to call the formula and control the edge bonding machine to perform the edge bonding operation according to parameters in the formula when the corresponding formula is stored;
and the recipe making module 240 is configured to receive parameters of each component of the edge bonding machine, which are manually adjusted, when the corresponding recipe is not stored, store the parameters of each component as a new recipe, establish association between the parameter information and the new recipe, and prepare for subsequently invoking the new recipe and control the edge bonding machine to perform an edge bonding operation according to the parameters in the new recipe.
As an alternative embodiment, the recipe calling module 230 may include:
the starting unit 231 is configured to start the recipe when the recipe associated with the parameter information is stored;
an adjusting unit 232, configured to adjust the belt pressing height, the inclined surface pinch roller angle, the rough trimming profile, the fine trimming profile and the edge scraping profile according to the formula by controlling a corresponding actuator of the edge bonding machine;
and the execution unit 233 is configured to perform edge sealing on the target plate when each corresponding actuator is executed in place.
As an optional implementation, the adjusting unit 232 may include:
a position detecting subunit 2321, configured to detect current positions of various components of the edge bonding machine, where the current positions of the various components include a current height of the press belt, a current angle of the inclined-surface press roller, a current position of the rough trimming explorator, a current position of the fine trimming explorator, and a current position of the edge scraping explorator;
a preset position obtaining subunit 2322, configured to obtain preset positions of the components of the edge bonding machine in the formula, where the preset positions of the components include a preset height of the press belt, a preset angle of the inclined surface press wheel, a preset position of the rough trimming explorator, a preset position of the fine trimming explorator, and a preset position of the edge scraping explorator;
and a position adjusting subunit 2323, configured to control the actuator to adjust the positions of the press belt height, the inclined surface pinch roller angle, the rough trimming explorator, the fine trimming explorator, and the edge scraping explorator based on the current position and the preset position of each component.
As an alternative embodiment, the recipe making module 240 may include:
the collecting unit 241 is used for collecting position information of an actuator in each component of the edge bonding machine after an operator manually adjusts the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator of the edge bonding machine and confirms that the edge bonding effect meets the preset requirement;
a storing unit 242, configured to store the position information of the actuator in each component to form a new recipe, create an index for the new recipe, and establish a relationship between the index and the parameter information.
As an alternative embodiment, the parameter information comprises the thickness and shape of the sideband.
As an optional embodiment, the formula also comprises a conveyor belt speed, a press beam height, an upper glue adding temperature and a lower glue applying temperature.
The automatic edge sealing device shown in fig. 4 can call corresponding formulas according to parameter information of the plate, each part does not need to be manually adjusted, each actuator can control each corresponding part to be automatically switched to a preset position, a plurality of parts can be automatically adjusted at the same time, convenience and rapidness are achieved, and the working efficiency is improved.
EXAMPLE III
Fig. 5 is a schematic structural diagram of a soft forming edge bonding machine according to a third embodiment of the present invention, and as shown in fig. 5, the soft forming edge bonding machine includes a controller 310, a memory 320, an input device 330, and an output device 340; the number of the controllers 310 in the computer device may be one or more, and one controller 310 is taken as an example in fig. 5; the controller 310, the memory 320, the input device 330, and the output device 340 of the soft forming edge bonding machine may be connected by a bus or other means, and fig. 5 illustrates the bus connection.
The memory 320 is a computer-readable storage medium for storing software programs, computer-executable programs, and modules, such as program instructions/modules corresponding to the automatic edge sealing method in the embodiment of the present invention (e.g., the obtaining module 210, the detecting module 220, the recipe calling module 230, and the recipe making module 240 in the automatic edge sealing apparatus). The controller 310 executes software programs, instructions and modules stored in the memory 320 to perform various functional applications and data processing of the soft forming edge bonding machine, that is, to implement part or all of the steps of the automatic edge bonding method in the first embodiment.
The controller 310 may employ a PLC controller. The memory 320 may mainly include a program storage area and a data storage area, wherein the program storage area may store an operating system, an application program required for at least one function; the storage data area may store data created according to the use of the terminal, and the like. Further, the memory 320 may include high speed random access memory, and may also include non-volatile memory, such as at least one magnetic disk storage device, flash memory device, or other non-volatile solid state storage device. In some examples, the memory 320 may further include a memory remotely located from the controller 310, which may be connected to the soft form edge sealer via a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
The input device 330 can be used to input recipe information and other parameter information. The output device 340 may include a display device such as a touch display screen.
In addition to the functional modules described above, the soft forming edge banding machine also includes conventional components, such as: the device comprises a frame, a pre-milling mechanism, a transmission belt, a gluing device, a belt pressing device, a head and tail cutting device, a rough trimming device, a fine trimming device, an edge scraping mechanism, a polishing mechanism and the like. Illustratively, the soft forming edge banding machine further comprises an actuator; and when the corresponding formula is stored, the controller calls the formula and controls an actuator corresponding to the edge bonding machine to adjust the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator according to the formula.
Example four
An embodiment of the present invention further provides a storage medium containing computer-executable instructions, where the computer-executable instructions are executed by a computer controller to perform an automatic edge sealing method, and the method includes:
acquiring parameter information of a target plate;
detecting whether a formula corresponding to the parameter information is stored;
when the corresponding formula is stored, calling the formula and controlling an edge bonding machine to perform edge bonding operation according to parameters in the formula;
and when the corresponding formula is not stored, receiving parameters of each component of the edge bonding machine which are manually adjusted, storing the parameters of each component as a newly added formula, establishing association between the parameter information and the newly added formula for later calling the newly added formula, and controlling the edge bonding machine to execute edge bonding operation according to the parameters in the newly added formula.
Of course, the storage medium provided by the embodiments of the present invention contains computer-executable instructions, and the computer-executable instructions are not limited to the operations of the method described above, and may also perform related operations in the automatic edge sealing method provided by any embodiment of the present invention.
From the above description of the embodiments, it is obvious for those skilled in the art that the present invention can be implemented by software and necessary general hardware, and certainly, can also be implemented by hardware, but the former is a better embodiment in many cases. Based on such understanding, the technical solutions of the present invention may be embodied in the form of a software product, which may be stored in a computer-readable storage medium, such as a floppy disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a FLASH Memory (FLASH), a hard disk or an optical disk of a computer, and includes instructions for enabling a soft edge banding machine (which may be a mobile phone, a personal computer, a server, or a network device) to perform the methods according to the embodiments of the present invention.
It should be noted that, in the embodiment of the automatic edge sealing device, the included units and modules are only divided according to functional logic, but are not limited to the above division, as long as the corresponding functions can be realized; in addition, specific names of the functional units are only for convenience of distinguishing from each other, and are not used for limiting the protection scope of the present invention.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (10)
1. An automatic edge sealing method is characterized by comprising the following steps:
acquiring parameter information of a target plate;
detecting whether a formula corresponding to the parameter information is stored;
when the corresponding formula is stored, calling the formula and controlling an edge bonding machine to perform edge bonding operation according to parameters in the formula;
and when the corresponding formula is not stored, receiving parameters of each component of the edge bonding machine which are manually adjusted, storing the parameters of each component as a newly added formula, establishing association between the parameter information and the newly added formula for later calling the newly added formula, and controlling the edge bonding machine to execute edge bonding operation according to the parameters in the newly added formula.
2. The automatic edge sealing method according to claim 1, wherein when the corresponding recipe is stored, invoking the recipe and controlling an edge sealing machine to perform an edge sealing operation according to parameters in the recipe comprises:
starting the formula when the formula associated with the parameter information is stored;
controlling corresponding actuators of the edge bonding machine to adjust the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the position of the edge scraping explorator according to the formula;
and when each corresponding actuator is executed in place, sealing the edge of the target plate.
3. The method of claim 2, wherein controlling respective actuators of the edge bonding machine to adjust the position of the press belt height, bevel press wheel angle, rough trim profile, finishing profile, and edge scraping profile according to the recipe comprises:
detecting the current position of each part of the edge bonding machine, wherein the current position of each part comprises the current height of the press belt, the current angle of the inclined surface pinch roller, the current position of the rough trimming explorator, the current position of the fine trimming explorator and the current position of the edge scraping explorator;
acquiring preset positions of all parts of the edge bonding machine in the formula, wherein the preset positions of all parts comprise a preset height of the pressing belt, a preset angle of the inclined surface pressing wheel, a preset position of the rough trimming explorator, a preset position of the fine trimming explorator and a preset position of the edge scraping explorator;
and controlling the actuator to adjust the positions of the press belt height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator based on the current position and the preset position of each part.
4. The automatic edge banding method of claim 1 wherein receiving manually adjusted parameters of each component of the edge banding machine and storing the parameters of each component as a new recipe comprises:
manually adjusting the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the position of the edge scraping explorator of the edge bonding machine through a hand wheel by an operator, and acquiring the position information of an actuator in each component of the edge bonding machine after confirming that the edge bonding effect meets the preset requirement;
and storing the position information of the actuators in each assembly to form a newly added formula, creating an index for the newly added formula, and establishing the association between the index and the parameter information.
5. The automated edge sealing method according to any one of claims 1 to 4, wherein the parameter information comprises a thickness and a shape of the edge band.
6. The automated edge banding method of any one of claims 1-4 wherein said recipe further comprises conveyor speed, press beam height, top application temperature and bottom application temperature.
7. An automatic edge banding device, characterized in that it includes:
the acquisition module is used for acquiring parameter information of the target plate;
the detection module is used for detecting whether the formula corresponding to the parameter information is stored or not;
the formula calling module is used for calling the formula and controlling the edge bonding machine to execute edge bonding operation according to parameters in the formula when the corresponding formula is stored;
and the formula manufacturing module is used for receiving the parameters of each component of the manually adjusted edge bonding machine when the corresponding formula is not stored, storing the parameters of each component as a new formula, establishing the association between the parameter information and the new formula, and then calling the new formula later to control the edge bonding machine to perform edge bonding operation according to the parameters in the new formula.
8. A soft forming edge banding machine comprising a controller, a storage medium and a computer program, said computer program being stored in the storage medium, characterized in that said computer program, when being executed by the controller, implements the automatic edge banding method according to any one of claims 1 to 6.
9. The soft form edge banding machine of claim 8, wherein said soft form edge banding machine further comprises an actuator; and when the corresponding formula is stored, the controller calls the formula and controls an actuator corresponding to the edge bonding machine to adjust the belt pressing height, the inclined plane pinch roller angle, the rough trimming explorator, the fine trimming explorator and the edge scraping explorator according to the formula.
10. A computer storage medium having a computer program stored thereon, characterized in that: the computer program is executed by a controller to implement the automatic edge sealing method according to any one of claims 1 to 6.
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