The content of the invention
The embodiment of the present invention provide it is a kind of adjust the method for molding parameter, device and molding machine system, be used to solve existing
The problem of formed product parameter can not be automatically adjusted present in technology.
The embodiment of the present invention provides a kind of method for adjusting molding parameter, including:
Gather using each product parameters of the standby molded samples for treating volume production of shaping mechanism;
It is determined that each canonical parameter of each described product parameters for collecting and corresponding qualified products set in advance whether
Unanimously;
When it is determined that each product parameters are consistent with corresponding each canonical parameter, sent to the forming machine and performed
The instruction of volume production operation;
When it is determined that any product parameters are inconsistent with the corresponding canonical parameter, according to it is set in advance with it is right
The inconsistent product parameters of the canonical parameter answered and the corresponding relation of molding parameter, send to the forming machine and adjust
The instruction of the corresponding molding parameter.
In a kind of possible implementation, in the above method provided in an embodiment of the present invention, the collection is used into
Each product parameters of the molded samples for treating volume production prepared by type machine, specifically include:
Each surface of the molded samples is scanned, the dimensional parameters and apparent parameter of the molded samples are obtained, it is described
Dimensional parameters include one below or combination:Length, width and height;The apparent parameter includes one below or combination:
The deflection of the molded samples, aberration and burns defect at starved.
In a kind of possible implementation, in the above method provided in an embodiment of the present invention, the determination is collected
Each described product parameters it is whether consistent with each canonical parameter of corresponding qualified products set in advance, specifically include:
It is determined that whether the product parameters for collecting are in the range of the corresponding canonical parameter;
When it is determined that the product parameters are in the range of the corresponding canonical parameter, it is determined that the product parameters with
The corresponding canonical parameter is consistent;
When it is determined that the product parameters are not in the range of the corresponding canonical parameter, it is determined that the product parameters with
The corresponding canonical parameter is inconsistent.
In a kind of possible implementation, in the above method provided in an embodiment of the present invention, the basis sets in advance
The fixed product parameters inconsistent with the corresponding canonical parameter and the corresponding relation of molding parameter, to the forming machine
The instruction of the corresponding molding parameter of regulation is sent, is specifically included:
When it is determined that the dimensional parameters are inconsistent with the corresponding canonical parameter, regulation note is sent to the forming machine
The instruction of plastic compression force parameter or injection speed parameter;
When it is determined that the deflection of the molded samples, aberration or to burn defect inconsistent with the corresponding canonical parameter
When, the instruction of regulation mould temperature parameter or plastic compression force parameter is sent to the forming machine;
When it is determined that the starved is inconsistent with the corresponding canonical parameter, regulation injection pressure is sent to the forming machine
The instruction of force parameter or modeling time parameter.
The embodiment of the present invention additionally provides a kind of device for adjusting molding parameter, including:
Collecting unit, for gathering each product parameters using the standby molded samples for treating volume production of shaping mechanism;
Processing unit, each described product parameters for determining to collect are each with corresponding qualified products set in advance
Whether canonical parameter is consistent;
Transmitting element, for determining each product parameters with corresponding each canonical parameter one when the processing unit
During cause, the instruction for performing volume production operation is sent to the forming machine;When the processing unit determine any product parameters with
When the corresponding canonical parameter is inconsistent, according to the product inconsistent with the corresponding canonical parameter set in advance
Parameter and the corresponding relation of molding parameter, the instruction of the corresponding molding parameter of regulation is sent to the forming machine.
In a kind of possible implementation, in said apparatus provided in an embodiment of the present invention, the collecting unit, tool
Body is used to scan each surface of the molded samples, obtains the dimensional parameters and apparent parameter of the molded samples, the chi
Very little parameter includes one below or combination:Length, width and height;The apparent parameter includes one below or combination:Institute
State the deflection of molded samples, aberration and burns defect at starved.
In a kind of possible implementation, in said apparatus provided in an embodiment of the present invention, the collecting unit, tool
Body includes:Spatial digitizer for scanning each surface of the molded samples, and for coordinating the spatial digitizer
The manipulator for controlling the molded samples crawl, upset, positioning and fixed point to place.
In a kind of possible implementation, in said apparatus provided in an embodiment of the present invention, the processing unit, tool
Whether body is used to determine the product parameters for collecting in the range of the corresponding canonical parameter;It is determined that the product
When parameter is in the range of the corresponding canonical parameter, it is determined that the product parameters and the corresponding canonical parameter one
Cause;When it is determined that the product parameters are not in the range of the corresponding canonical parameter, it is determined that the product parameters with it is corresponding
The canonical parameter it is inconsistent.
In a kind of possible implementation, in said apparatus provided in an embodiment of the present invention, the transmitting element, tool
Body is used for:When it is determined that the dimensional parameters are inconsistent with the corresponding canonical parameter, regulation note is sent to the forming machine
The instruction of plastic compression force parameter or glue speed parameter;When it is determined that the deflection of the molded samples, aberration or burn defect with it is corresponding
The canonical parameter it is inconsistent when, to the forming machine send regulation mould temperature parameter or injection pressure parameter instruction;When true
When the fixed starved is inconsistent with the corresponding canonical parameter, regulation injection pressure parameter or injection are sent to the forming machine
The instruction of time parameter.
The embodiment of the present invention additionally provides a kind of molding machine system, including:Forming machine, and above-mentioned regulation molding parameter
Device.
The present invention has the beneficial effect that:
A kind of method for adjusting molding parameter provided in an embodiment of the present invention, device and molding machine system, the method include:
Gather using each product parameters of the standby molded samples for treating volume production of shaping mechanism;It is determined that each product parameters for collecting with it is corresponding
Qualified products set in advance each canonical parameter it is whether consistent;When it is determined that each product parameters and corresponding each canonical parameter one
During cause, the instruction for performing volume production operation is sent to forming machine;When it is determined that any product parameters are inconsistent with corresponding canonical parameter
When, according to the product parameters inconsistent with corresponding canonical parameter set in advance and the corresponding relation of molding parameter, to shaping
Machine sends the instruction of the corresponding molding parameter of regulation.Due to it is determined that the molded samples for collecting any product parameters with it is corresponding
Qualified products set in advance canonical parameter it is inconsistent when, you can differed with corresponding canonical parameter according to set in advance
The product parameters of cause and the corresponding relation of molding parameter, the instruction of the corresponding molding parameter of regulation is sent to forming machine, therefore, it is real
Show and formed product parameter has been automatically adjusted, and then reduced the time of regulation molding parameter, saved cost of material, improved
Production efficiency.
Specific embodiment
Below in conjunction with the accompanying drawings, to the method for adjusting molding parameter provided in an embodiment of the present invention, device and molding machine system
Specific embodiment be described in detail.
The method of regulation molding parameter provided in an embodiment of the present invention, as shown in figure 1, specifically including following steps:
S101, collection using the standby molded samples for treating volume production of shaping mechanism each product parameters;
Whether each canonical parameter of S102, each product parameters for collecting of determination and corresponding qualified products set in advance
Unanimously;
S103, when it is determined that each product parameters are consistent with corresponding each canonical parameter, sent to forming machine and perform volume production and make
The instruction of industry;
S104, when it is determined that any product parameters are inconsistent with corresponding canonical parameter, according to it is set in advance with it is corresponding
The inconsistent product parameters of canonical parameter and the corresponding relation of molding parameter, send regulation correspondence to the control module of forming machine
Molding parameter instruction.
Due to it is determined that any product parameters and corresponding qualified products set in advance of the molded samples for collecting
When canonical parameter is inconsistent, you can according to the product parameters and molding parameter inconsistent with corresponding canonical parameter set in advance
Corresponding relation, send the instruction of the corresponding molding parameter of regulation to the control module of forming machine, it is thereby achieved that to product into
Shape parameter is automatically adjusted, and then reduces the time of regulation molding parameter, saves cost of material, improves production efficiency.
It should be noted that in the above method provided in an embodiment of the present invention, the order of step S103 and S104 can be with
Exchange, however it is not limited to the sequencing of foregoing description.
In the specific implementation, in the above method provided in an embodiment of the present invention, step S101 uses shaping mechanism
Each product parameters of the standby molded samples for treating volume production, specifically in the following way but can be not limited to following manner and realize:
Each surface of molded samples is scanned using spatial digitizer, dimensional parameters and the outward appearance ginseng of molded samples is obtained
Number.Wherein, dimensional parameters can include one below or combination:Length, width and height;Apparent parameter can include following
One of or combination:The deflection of molded samples, aberration and burns defect at starved.It is preferred that to reduce subsequent adjustment shaping ginseng
Several number of times, so as to reduce the time of regulation molding parameter, can simultaneously obtain the chis such as length, width and the height of molded samples
Very little parameter, and the deflection of molded samples, aberration, starved and burn the apparent parameters such as defect.
Generally, due to the sweep limits of spatial digitizer is limited, therefore often need to convert scanner with molded samples
Be positioned over molded samples on electric turntable by relative position, by multiple scanning to piece together the complete model of molded samples,
And then obtain each product parameters of molded samples.
Specifically, in the above method provided in an embodiment of the present invention, matched somebody with somebody using manipulator and automatic clamping and fixing device
Close collection of the spatial digitizer completion to the product parameters of molded samples.Molded samples are taken from board using manipulator
Go out, be placed on designated area, and realize molded samples in designated area using the automatic clamping and fixing device at designated area
Positioning.It is the product parameters of Overall Acquisition molded samples, in addition it is also necessary to repeatedly overturn molded samples using manipulator, and profit
The molded samples after upset every time are positioned with automatic clamping and fixing device.Using spatial digitizer to every time positioning after
Molded samples are scanned, the final all over products parameter for obtaining molded samples.
In the specific implementation, in the above method provided in an embodiment of the present invention, step S102 determines each product for collecting
Whether product parameter is consistent with each canonical parameter of corresponding qualified products set in advance, specifically can be real in the following manner
It is existing:
It is determined that whether the product parameters for collecting are in the range of corresponding canonical parameter;
When it is determined that product parameters are in the range of corresponding canonical parameter, it is determined that product parameters are joined with corresponding standard
Number is consistent;
When it is determined that product parameters are not in the range of corresponding canonical parameter, it is determined that product parameters are joined with corresponding standard
Number is inconsistent.
For example, it is assumed that the length in the canonical parameter of qualified products set in advance is 100 ± 1, wherein, ± 1 is length
The scope of the length in dimensional discrepancy, i.e. canonical parameter is 99-101.If the length in the product parameters of the molded samples for collecting
It is 100 to spend, and in the range of 99-101, then judges that the length in product parameters is consistent with the length in canonical parameter;If collecting
Molded samples product parameters in length be 102, it is clear that 102 in the range of 99-101, then judge product parameters in
Length is inconsistent with length in canonical parameter.
It should be noted that in the above method provided in an embodiment of the present invention, in determining the product parameters of molded samples
Other product parameters in addition to length whether the method consistent with corresponding canonical parameter, with the product ginseng for determining molded samples
Whether consistent with the length in corresponding canonical parameter length in number method be similar, will not be described here.
In general, forming metallic article, plastic products or inorganic non-metallic product etc. needs different moulding process, and
Different moulding process correspondences different forming machine and molding parameter.As a example by forming plastic products, moulding process includes:Injection
Shaping, extrusion molding, foaming, blow molding, extrusion and blow molding, injection blow molding and stretch blow-molded.In order to
The above method provided in an embodiment of the present invention is better described, is said by taking the molding parameter for adjusting injection moulding machine as an example below
It is bright.The method that the regulation of the corresponding molding parameter of other moulding process is referred to the molding parameter for adjusting injection moulding machine,
This is not repeated.
Specifically, the step of the above method provided in an embodiment of the present invention in S104 according to it is set in advance with it is corresponding
The inconsistent product parameters of canonical parameter and the corresponding relation of molding parameter, send regulation right to the control module of injection moulding machine
The instruction of the molding parameter answered, can specifically be accomplished by the following way:
When it is determined that any dimensional parameters are inconsistent with corresponding canonical parameter, sent to the control module of injection moulding machine
The instruction of regulation injection pressure parameter or injection speed parameter;
When it is determined that the deflection of molded samples, aberration or burn defect it is inconsistent with corresponding canonical parameter when, to injection
The control module of forming machine sends the instruction of regulation mould temperature parameter or injection pressure parameter;
When it is determined that starved is inconsistent with corresponding canonical parameter, regulation injection is sent to the control module of injection moulding machine
The instruction of pressure parameter or injection time parameter.
Significantly, since the molding parameter such as injection pressure, injection time, injection speed, injection pressure and Mo Wen
The quality of molded samples is together decided on, therefore, in the specific implementation, when any product parameters are inconsistent with corresponding canonical parameter
When, the finger for adjusting one or more above-mentioned molding parameters can be sent to the control module of injection moulding machine according to actual conditions
Order, does not limit herein.
Based on same inventive concept, the embodiment of the present invention additionally provides a kind of device for adjusting molding parameter, due to this hair
The principle of the device solve problem of the regulation molding parameter that bright embodiment is provided is similar to the method for above-mentioned regulation molding parameter, because
This, the implementation of the device of the regulation molding parameter may refer to the implementation of the method for above-mentioned regulation molding parameter, repeat part not
Repeat again.
The device of regulation molding parameter provided in an embodiment of the present invention, as shown in Fig. 2 including:
Collecting unit 201, for gathering each product parameters using the standby molded samples for treating volume production of shaping mechanism;
Processing unit 202, each product parameters for determining to collect are each with corresponding qualified products set in advance
Whether canonical parameter is consistent;
Transmitting element 203, for when processing unit determines that each product parameters are consistent with corresponding each canonical parameter, Xiang Cheng
Type machine sends the instruction for performing volume production operation;When processing unit determines that any product parameters are inconsistent with corresponding canonical parameter
When, according to the product parameters inconsistent with corresponding canonical parameter set in advance and the corresponding relation of molding parameter, to shaping
The control module of machine sends the instruction of the corresponding molding parameter of regulation.
Specifically, in said apparatus provided in an embodiment of the present invention, collecting unit 201 can specifically include:For sweeping
Retouch the spatial digitizer on each surface of molded samples, and for coordinate spatial digitizer control molded samples crawl, upset,
The manipulator that positioning and fixed point are placed.To realize scanning of the spatial digitizer to each surface of molded samples, pattern is obtained into
The dimensional parameters and apparent parameter of product, dimensional parameters include one below or combination:Length, width and height;Apparent parameter
Including one below or combination:The deflection of molded samples, aberration and burns defect at starved.
Specifically, in said apparatus provided in an embodiment of the present invention, processing unit 202 is specifically determined for adopting
Whether the product parameters for collecting are in the range of corresponding canonical parameter;It is determined that product parameters corresponding canonical parameter model
When enclosing interior, it is determined that product parameters are consistent with corresponding canonical parameter;It is determined that product parameters are not in corresponding canonical parameter model
When enclosing interior, it is determined that product parameters are inconsistent with corresponding canonical parameter.
Specifically, in said apparatus provided in an embodiment of the present invention, transmitting element 203 specifically can be used for:When it is determined that
When dimensional parameters are inconsistent with corresponding canonical parameter, regulation injection pressure parameter or injection speed parameter are sent to forming machine
Instruction;When it is determined that the deflection of molded samples, aberration or burn defect it is inconsistent with corresponding canonical parameter when, sent out to forming machine
Send the instruction of regulation mould temperature parameter or injection pressure parameter;When it is determined that starved is inconsistent with corresponding canonical parameter, to shaping
Machine sends the instruction of regulation injection pressure parameter or injection time parameter.
Based on same inventive concept, the embodiment of the present invention additionally provides a kind of molding machine system, due to the embodiment of the present invention
The principle of the molding machine system solve problem of offer is similar to the principle of the device solve problem of above-mentioned regulation molding parameter, because
This, the implementation of the molding machine system may refer to the embodiment of the device of above-mentioned regulation molding parameter, repeats part and repeats no more.
Molding machine system provided in an embodiment of the present invention, as shown in figure 3, including:Forming machine 301, and above-mentioned be adjusted to
The device 302 of shape parameter.Wherein, the transmitting element 203 in said apparatus 302 primarily serves instruction transmission and realizes said apparatus
The effect being connected between 302 and forming machine 301.
A kind of method for adjusting molding parameter provided in an embodiment of the present invention, device and molding machine system, the method include:
Gather using each product parameters of the standby molded samples for treating volume production of shaping mechanism;It is determined that each product parameters for collecting with it is corresponding
Qualified products set in advance each canonical parameter it is whether consistent;When it is determined that each product parameters and corresponding each canonical parameter one
During cause, the instruction for performing volume production operation is sent to forming machine;When it is determined that any product parameters are inconsistent with corresponding canonical parameter
When, according to the product parameters inconsistent with corresponding canonical parameter set in advance and the corresponding relation of molding parameter, to shaping
The control module of machine sends the instruction of the corresponding molding parameter of regulation.Due to it is determined that any product of the molded samples for collecting
When parameter is inconsistent with the canonical parameter of corresponding qualified products set in advance, you can according to set in advance with corresponding mark
The corresponding relation of the inconsistent product parameters of quasi- parameter and molding parameter, to the control module of forming machine send regulation it is corresponding into
The instruction of shape parameter, it is thereby achieved that automatically adjusted to formed product parameter, and then reduce regulation molding parameter when
Between, cost of material is saved, improve production efficiency.
Obviously, those skilled in the art can carry out various changes and modification without deviating from essence of the invention to the present invention
God and scope.So, if these modifications of the invention and modification belong to the scope of the claims in the present invention and its equivalent technologies
Within, then the present invention is also intended to comprising these changes and modification.