CN111701762A - Pipeline rust cleaning device that sprays paint - Google Patents
Pipeline rust cleaning device that sprays paint Download PDFInfo
- Publication number
- CN111701762A CN111701762A CN202010570214.8A CN202010570214A CN111701762A CN 111701762 A CN111701762 A CN 111701762A CN 202010570214 A CN202010570214 A CN 202010570214A CN 111701762 A CN111701762 A CN 111701762A
- Authority
- CN
- China
- Prior art keywords
- pipeline
- derusting
- paint spraying
- base
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
- B05B13/0636—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies by means of rotatable spray heads or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0007—Movable machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a pipeline paint spraying and rust removing device, and belongs to the technical field of pipeline maintenance. The rust removing brush device comprises a rod body, a motor and a rust removing brush device, wherein a paint pipeline is arranged in the rod body, one end of the rod body penetrates through a base frame to be rotatably connected with a rust removing component base, and meanwhile, the rod body is fixedly connected with the base frame; the base frame is fixedly connected with a motor, the motor is rotationally connected with the derusting assembly base, an output gear is arranged at the output end of the motor, an input gear is further arranged on the derusting assembly base, and the output gear is meshed with the input gear; one end of the derusting component base, which is far away from the rod body, is fixedly connected with a paint spraying device, and the paint spraying device is communicated with a paint pipeline through the derusting component base; and a tray and a derusting brush device are arranged on the derusting component base. The invention solves the problems that the existing pipeline rust removing device can not remove rust and spray paint at one time, has low efficiency, poor integration and the like.
Description
Technical Field
The invention relates to a pipeline paint spraying and rust removing device, and belongs to the technical field of pipeline maintenance.
Background
Pipe corrosion is a chemical reaction that occurs in the environment in which the pipe is located, which reaction can cause corrosive damage to the pipe material and lead to failure of the pipeline components and even the entire pipeline system. Pipe corrosion is based on the specific pipeline environment, chemical reactions, electrochemical reactions and microbial attack that occur in all metallic and non-metallic materials of the pipeline system, which reactions can lead to damage and loss of pipeline structure and other materials.
In addition to the direct damage of the material by the corrosive action of the pipe, the damage of the pipe caused by the corrosion products can also be regarded as corrosion damage. Whether the pipeline corrosion is diffused or not depends on the erosive power of the corrosive medium and the corrosion resistance of the existing pipeline material, and the degree of the pipeline corrosion is influenced by the temperature of the pipeline, the concentration of the corrosive medium and the stress condition. Therefore, the pipeline needs to be painted and derusted.
The patent document with the prior art application number of 201810833983.5 discloses a multifunctional pipeline rust removing device, which comprises a driving mechanism, a screw rod, a fixed disc, a grinding wheel ring and a fan; a plurality of balls are uniformly distributed on the inner wall of the fixed disc and then sleeved on the screw rod; a plurality of hollow holes are formed in the disc surface of the fixed disc; the grinding wheel ring is sleeved on the fixed disc, a plurality of grooves are uniformly distributed on the outer surface of the grinding wheel ring along the circumference of the grinding wheel ring, and the grooves are formed along the radial direction of the grinding wheel ring; a fan is fixedly arranged at one end of the screw rod; and annular bulges for limiting are respectively arranged on the screw rod which is arranged between the fixed disc and the fan and is close to the fan and the other end of the screw rod.
The pipeline rust removing device in the reference example and the prior art has the problems of incapability of completing rust removal and paint spraying at one time, low efficiency, poor integration and the like, so the pipeline paint spraying rust removing device provided by the invention is used for solving the problems.
Disclosure of Invention
In order to solve the technical problems, the invention provides a pipeline paint spraying and rust removing device which has a mechanical structure with simple structure and convenient use, and has the characteristics of strong adaptability, convenience in installation and maintenance, long service life and the like.
The technical scheme of the invention is as follows: a pipeline paint spraying and rust removing device comprises a rod body, a motor and a rust removing brush device, wherein a paint pipeline is arranged inside the rod body, one end of the rod body penetrates through a base frame to be rotatably connected with a rust removing component base, and meanwhile, the rod body is fixedly connected with the base frame; the base frame is fixedly connected with a motor, the motor is rotationally connected with the derusting assembly base, an output gear is arranged at the output end of the motor, an input gear is further arranged on the derusting assembly base, and the output gear is meshed with the input gear so as to achieve the purpose that the motor drives the paint spraying device and the derusting brush device; one end of the derusting component base, which is far away from the rod body, is communicated with a paint spraying device, and the paint spraying device is communicated with a paint pipeline through the derusting component base; and a tray and a derusting brush device are arranged on the derusting component base.
Specifically, the derusting brush device comprises a brush holder and a derusting brush, wherein one end of the brush holder is fixedly connected with the derusting assembly base, and the other end of the brush holder is provided with the derusting brush.
Specifically, the base frame is further provided with two or more groups of moving devices, each group of moving devices comprises three or more moving devices which are uniformly distributed, each moving assembly comprises a roller carrier and a roller, one end of each roller carrier is fixedly connected to the base frame, and the other end of each roller carrier is rotatably connected with the corresponding roller.
Specifically, paint spraying apparatus includes high pressure nozzle and shower nozzle connecting block, shower nozzle connecting block is the fixedly connected with high pressure nozzle on one's body, high pressure nozzle passes through shower nozzle connecting block, rust cleaning subassembly base and communicates with each other with the paint pipeline.
Specifically, the tray is arranged on one side, close to the paint spraying device, of the brush holder, and the input gear is arranged on one side, far away from the paint spraying device, of the brush holder.
Specifically, the motor is connected with a power supply through a motor cable so as to achieve the purpose of electrifying the motor.
Specifically, gear hatch covers are arranged outside the output gear and the input gear, and the gear hatch covers are fixedly connected with the base frame.
Specifically, the high-pressure nozzle is a replaceable nozzle.
The invention has the following beneficial effects:
1. the rust removing brush device is provided with the paint spraying device and the rust removing brush device, so that paint spraying operation can be carried out while rust removing is carried out, the device is highly integrated, and meanwhile, the working efficiency is increased;
2. the tray is arranged, so that the paint spraying device and the rust removing brush device can be isolated, and rust brushed from the brush can be contained;
3. the high-pressure nozzle part adopts the replaceable nozzle, so that the problem that the nozzle is easy to block is solved;
4. two or more groups of moving devices are adopted, and each group of moving devices adopts three or more moving assemblies, so that smooth operation in a pipeline is ensured;
5. the gear cabin covers are arranged outside the input gear and the output gear, so that dust can be prevented from entering the gears, and the service lives of the gears are prolonged.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the invention;
FIG. 2 is a partial schematic view of the present invention;
fig. 3 is a schematic view of the internal structure of the gear compartment cover of the present invention.
Reference numerals: 10. a rod body; 11. painting the pipeline; 12. a rust component base; 20. a base frame; 30. a motor; 31. a motor cable; 32. an output gear; 40. a gear compartment cover; 50. a paint spraying device; 51. a high pressure spray head; 52. a nozzle connecting block; 60. a tray; 70. a derusting brush device; 71. a brush holder; 72. a derusting brush; 73. an input gear; 8. a mobile device; 80. a moving assembly; 81. a roller frame; 82. and a roller.
Detailed Description
The invention is described in detail below with reference to the figures and the specific embodiments.
As shown in fig. 1-3, the paint spraying and rust removing device for pipelines of the present embodiment comprises a rod body 10, a motor 30 and a rust removing brush device 70, wherein a paint pipeline 11 is arranged inside the rod body 10, one end of the rod body 10 penetrates through a base frame 20 to be rotatably connected with a rust removing assembly base 12, and meanwhile, the rod body 10 is fixedly connected with the base frame 20; the motor 30 is fixedly connected to the base frame 20, the motor 30 is rotatably connected with the derusting assembly base 12, the output end of the motor 30 is provided with an output gear 32, the derusting assembly base 12 is also provided with an input gear 73, and the output gear 32 is meshed with the input gear 73 so as to achieve the purpose that the motor 30 drives the paint spraying device 50 and the derusting brush device 70; one end of the derusting component base 12, which is far away from the rod body 10, is communicated with a paint spraying device 50, and the paint spraying device 50 is communicated with the paint pipeline 11 through the derusting component base 12; the rust removing assembly base 12 is provided with a tray 60 and a rust removing brush device 70.
Further, the rust removing brush device 70 includes a brush holder 71 and a rust removing brush 72, one end of the brush holder 71 is fixedly connected with the rust removing assembly base 12, and the other end of the brush holder 71 is provided with the rust removing brush 72.
Further, two or more sets of moving devices 8 are disposed on the base frame 20, wherein each set of moving devices 8 includes three or more moving devices that are uniformly distributed, the moving assembly 80 includes a roller frame 81 and a roller 82, one end of the roller frame 81 is fixedly connected to the base frame 20, and the other end of the roller frame 81 is rotatably connected to the roller 82.
Further, the paint spraying device 50 comprises a high-pressure spray nozzle 51 and a spray nozzle connecting block 52, the high-pressure spray nozzle 51 is fixedly connected to the spray nozzle connecting block 52, and the high-pressure spray nozzle 51 is communicated with the paint pipeline 11 through the spray nozzle connecting block 52, the derusting assembly base 12 and the base 12.
Further, the tray 60 is disposed on a side of the brush holder 71 close to the painting device 50, and the input gear 73 is disposed on a side of the brush holder 71 away from the painting device 50.
Further, the motor 30 is connected to a power source through a motor cable 31 for the purpose of energizing the motor 30.
Further, a gear compartment cover 40 is arranged outside the output gear 32 and the input gear 73, and the gear compartment cover 40 is fixedly connected with the base frame 20.
Further, the high-pressure nozzle 51 is a replaceable nozzle.
The working principle is as follows: when the rust removing work is performed, the output gear 32 of the motor 30 rotates to drive the engaged input gear 73, and further drives the rust removing assembly base 12 to rotate, and the rust removing brush 72 mounted on the rust removing brush device 70 on the rust assembly base 12 rotates to start the rust removing work. The rust falls on the tray 60 behind the rust removing brush 72 to be taken out by the tray 60, completing the rust removing work.
The paint spraying device 50 is connected to the rear of the rust removing brush device 70, and paint spraying work is started on the pipeline after the rust removing work is completed. Antirust paint gets into from paint pipeline 11, and when motor 30 rotated, the rotation of rust subassembly base 12 drove paint spraying apparatus 50 and rotates, and high pressure nozzle 51 rotates simultaneously, and paint is spout by high pressure nozzle 51, makes paint adhere to and accomplishes the work of spraying paint at the pipeline internal surface, reaches rust-resistant effect. ,
in moving, the roller 82 of the moving assembly 80 is pressed against the inner wall of the pipe, and then the operator pulls the rod body 10, so that the present invention can move in the pipe in a desired direction.
When the invention works, if the pipeline is transversely arranged, the rust removing and paint spraying work can be carried out at any end, and if the pipeline is vertically arranged or arranged at a certain angle, the pipeline is cleaned from top to bottom to achieve better rust removing and paint spraying effects.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The utility model provides a pipeline rust cleaning device that sprays paint, includes body of rod (10), motor (30) and rust cleaning brush device (70), its characterized in that: a paint pipeline (11) is arranged in the rod body (10), one end of the rod body (10) penetrates through the base frame (20) to be rotatably connected with a derusting component base (12), and meanwhile, the rod body (10) is fixedly connected with the base frame (20);
the base frame (20) is fixedly connected with a motor (30), the motor (30) is rotatably connected with the derusting assembly base (12), an output gear (32) is arranged at the output end of the motor (30), an input gear (73) is further arranged on the derusting assembly base (12), and the output gear (32) is meshed with the input gear (73) so as to achieve the purpose that the motor (30) drives the paint spraying device (50) and the derusting brush device (70);
one end, far away from the rod body (10), of the derusting component base (12) is communicated with a paint spraying device (50), and the paint spraying device (50) is communicated with the paint pipeline (11) through the derusting component base (12); the rust removal component base (12) is provided with a tray (60) and a rust removal brush device (70).
2. The paint spraying and rust removing device for the pipeline as claimed in claim 1, which is characterized in that: the derusting brush device (70) comprises a brush frame (71) and a derusting brush (72), one end of the brush frame (71) is fixedly connected with the derusting assembly base (12), and the other end of the brush frame (71) is provided with the derusting brush (72).
3. The paint spraying and rust removing device for the pipeline as claimed in claim 1, which is characterized in that: two or more groups of moving devices (8) are further arranged on the base frame (20), each group of moving devices (8) comprises three or more than three moving devices which are uniformly distributed, the moving assembly (80) comprises a roller frame (81) and rollers (82), one end of the roller frame (81) is fixedly connected onto the base frame (20), and the other end of the roller frame (81) is rotatably connected with the rollers (82).
4. The paint spraying and rust removing device for the pipeline as claimed in claim 1, which is characterized in that: the paint spraying device (50) comprises a high-pressure sprayer (51) and a sprayer connecting block (52), the sprayer connecting block (52) is fixedly connected with the high-pressure sprayer (51), and the high-pressure sprayer (51) is communicated with the paint pipeline (11) through the sprayer connecting block (52), the derusting assembly base (12) and the base (12).
5. The paint spraying and rust removing device for the pipeline as claimed in claim 1, which is characterized in that: the tray (60) is arranged on one side, close to the paint spraying device (50), of the brush frame (71), and the input gear (73) is arranged on one side, far away from the paint spraying device (50), of the brush frame (71).
6. The paint spraying and rust removing device for the pipeline as claimed in claim 1, which is characterized in that: the motor (30) is connected with a power supply through a motor cable (31) so as to achieve the purpose of electrifying the motor (30).
7. The paint spraying and rust removing device for the pipeline as claimed in claim 5, wherein: the output gear (32) and the input gear (73) are also provided with a gear compartment cover (40), and the gear compartment cover (40) is fixedly connected with the base frame (20).
8. The paint spraying and rust removing device for the pipeline as claimed in claim 1, which is characterized in that: the high-pressure spray head (51) is a replaceable spray head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010570214.8A CN111701762A (en) | 2020-06-21 | 2020-06-21 | Pipeline rust cleaning device that sprays paint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010570214.8A CN111701762A (en) | 2020-06-21 | 2020-06-21 | Pipeline rust cleaning device that sprays paint |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111701762A true CN111701762A (en) | 2020-09-25 |
Family
ID=72541508
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010570214.8A Pending CN111701762A (en) | 2020-06-21 | 2020-06-21 | Pipeline rust cleaning device that sprays paint |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111701762A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246491A (en) * | 2020-10-20 | 2021-01-22 | 张军 | Pipeline inner wall painting device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203636565U (en) * | 2014-01-08 | 2014-06-11 | 安徽理工大学 | Automatic derusting and paint spraying equipment for inner walls of pipelines |
| CN106808352A (en) * | 2016-12-30 | 2017-06-09 | 重庆腾通工业设计有限公司 | Inner-walls of duct eliminates rust and spray-painting plant |
| JP6242624B2 (en) * | 2013-08-05 | 2017-12-06 | 厚地鉄工株式会社 | Nozzle support mechanism |
| CN210058719U (en) * | 2019-04-09 | 2020-02-14 | 陕西鑫宏宇防腐科技有限公司 | Special pipe anticorrosive paint sprayer for petroleum |
| CN210207372U (en) * | 2019-04-23 | 2020-03-31 | 金荣硕 | Robot suitable for spraying pipeline inner wall |
| CN210633460U (en) * | 2019-08-22 | 2020-05-29 | 中源建设有限公司 | Inner wall rust removal device for large-diameter pipeline |
-
2020
- 2020-06-21 CN CN202010570214.8A patent/CN111701762A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6242624B2 (en) * | 2013-08-05 | 2017-12-06 | 厚地鉄工株式会社 | Nozzle support mechanism |
| CN203636565U (en) * | 2014-01-08 | 2014-06-11 | 安徽理工大学 | Automatic derusting and paint spraying equipment for inner walls of pipelines |
| CN106808352A (en) * | 2016-12-30 | 2017-06-09 | 重庆腾通工业设计有限公司 | Inner-walls of duct eliminates rust and spray-painting plant |
| CN210058719U (en) * | 2019-04-09 | 2020-02-14 | 陕西鑫宏宇防腐科技有限公司 | Special pipe anticorrosive paint sprayer for petroleum |
| CN210207372U (en) * | 2019-04-23 | 2020-03-31 | 金荣硕 | Robot suitable for spraying pipeline inner wall |
| CN210633460U (en) * | 2019-08-22 | 2020-05-29 | 中源建设有限公司 | Inner wall rust removal device for large-diameter pipeline |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246491A (en) * | 2020-10-20 | 2021-01-22 | 张军 | Pipeline inner wall painting device |
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