CN203565286U - Outer ring surface rust prevention treatment equipment - Google Patents
Outer ring surface rust prevention treatment equipment Download PDFInfo
- Publication number
- CN203565286U CN203565286U CN201320646081.3U CN201320646081U CN203565286U CN 203565286 U CN203565286 U CN 203565286U CN 201320646081 U CN201320646081 U CN 201320646081U CN 203565286 U CN203565286 U CN 203565286U
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- Prior art keywords
- paint
- rotor
- treatment facility
- round surface
- outer round
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Abstract
The utility model discloses outer ring surface rust prevention treatment equipment, and in particular relates to outer ring surface rust prevention treatment equipment for an alternator rotor of an automobile. The efficient, environment-friendly and material-saving outer ring surface rust prevention treatment equipment provided by the utility model comprises a frame, a paint supply system, a rolling-printing system, a rotor rotating system and a rotor displacement system, wherein the paint supply system comprises a paint box; the roll printing system comprises a rubber wheel which can rotate and is positioned in the paint box; the rotor rotating system is connected to the rotor displacement system; the rotor displacement system can drive the rotor rotating system to be matched with the rolling-printing system in a roll paint working state, and can drive the rotor rotating system to be separated from the rolling-printing system in a drying working state; a thin-layer oil paint can be subjected to rolling-printing on the surface of a rotor through the contact rotation between the workpiece surface of the rotor and the surface of the rubber wheel, so that an effect of surface rust prevention is achieved.
Description
Technical field
The utility model relates to the antirust treatment facility of a kind of outer round surface, particularly the antirust treatment facility of a kind of outer round surface for motor vehicle alternator rotor.
Background technology
The technology and equipment of the antirust processing on existing motor vehicle alternator rotor surface is normally at surface spraying anticorrosive paint, the spraying of anticorrosive paint is to adopt professional manual spray gun or automatic spray gun, paint is sprayed on rotor surface after by compressed air atomization, this technique shortcoming is a lot, mainly contain: the common distribution area of vaporific paint that spray gun spues is 2-5 times of rotor projected area, this paint that has just determined ejection is only 30-50% at the adhesive rate of rotor surface, remainder otherwise form coating cloud be dispersed in air, discharge after processing by professional treatment facility, therefore, the utilization rate of material is extremely low, process in any case the coating cloud that scatters out, all can be to environment, employee's operating environment is poor, is mainly to contain diluent in the coating cloud that goes out of bulk storage, and in diluent, conventionally contains the chemical substances such as benzene, harmful to employee's health of long-term operation, because above-mentioned reason, this operation does not possess the condition of online production conventionally, needs special place to carry out, and organization of production is not smooth, and field management difficulty is large.
Utility model content
Technical problem to be solved in the utility model is to provide the antirust treatment facility of outer round surface of a kind of efficient, environmental protection, saving material.
The utility model solves the antirust treatment facility of outer round surface that its technical problem adopts, comprise frame, paint feeding system, roll printing system, rotor system and rotor displacement system, described paint feeding system comprises paint case, described roll printing system comprises rubber tire, rubber tire can rotate, rubber tire is positioned at paint case, rotor system is connected in rotor displacement system, described rotor displacement system coordinates with roll printing system with driving rotor system under duty rolling paint, under drying work state, can drive rotor system to depart from roll printing system, paint case is arranged in frame.
Be further, described paint feeding system also comprises paint straight tube, filter, paint feeding pump, go out to paint pipe, paint inlet tube and paint kettle, one end of described painting straight tube is positioned at paint kettle, and the other end exposes outside paint kettle, and filter is arranged on out paint straight tube and is positioned at one end of paint kettle, go out paint pipe one end and go out to paint straight tube and be communicated with, go out to paint the other end of pipe and the import of paint feeding pump is communicated with, one end of paint inlet tube is communicated with painting delivery side of pump, and the other end of paint inlet tube is communicated with paint case.
Further, described roll printing system also comprises glue shaft and drive unit, and glue shaft is fixedly connected with rubber tire, and glue shaft is fixedly connected with drive unit, and glue shaft is connected with paint case by bearing.
Further, also comprise paint scraping device, described paint scraping device is fixedly mounted on paint case.
Further, described drive unit is low speed synchromotor.
Be further, described rotor displacement system comprises support bar, guide rod cylinder and a stroke adjustment piece, and stroke adjustment piece is arranged in guide rod cylinder, and support bar is fixedly connected with paint case, guide rod cylinder is arranged on support bar, and guide rod cylinder can move up and down along support bar.
Be further, described rotor system comprises rotating driving device, mount pad, power transmission shaft and tooling sleeve, described mount pad is fixed in guide rod cylinder, rotating driving device is arranged in guide rod cylinder, rotating driving device is connected with power transmission shaft, power transmission shaft is connected with mount pad by bearing, and tooling sleeve is connected on power transmission shaft, and power transmission shaft can rotate relative to guide rod cylinder.
Further, described tooling sleeve and power transmission shaft are for removably connecting.
Further, also comprise drying unit, described drying unit is arranged in frame, and described drying unit can rotate around vertical axes, and under drying work state, drying unit rotates to the position towards rotor workpiece.
Further, described drying unit comprises whirligig, heat gun and air bells cap, and heat gun is arranged on whirligig, on described heat gun, comprises warm-air pipe, and air bells cap is set on warm-air pipe.
The beneficial effects of the utility model are: because the utility model has adopted roll printing principle, by the paint in paint case, by rubber tire, take out of, pass through again paint scraping device, remove unnecessary paint, guarantee that paint forms after uniform thickness, by the rotation that contacts on rotor surface of the work and rubber tire surface, by the paint roll printing of thin layer on rotor surface, reach the antirust effect in surface, saved the longer technological processes such as the loaded down with trivial details preheating of general surface spraying anti-corrosive technology, spraying, oven dry, there is no environmental pollution, be applicable to streamline and produce.Product surface paint evenly, and paint material consumption only has the 10-20% of spraying coating process.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Parts, position and numbering in figure: stroke adjustment piece 1, guide rod cylinder 2, rotor motor 3, change-speed gearing 4, mount pad 6, power transmission shaft 7, tooling sleeve 8, support bar 9, rubber tire motor 10, paint case 11, rubber tire 12, paint kettle 13, go out to paint straight tube 14, screen pack 15, paint inlet tube 16, goes out paint pipe 17, rotor workpiece 18, glue shaft 19, paint scraping device 20, air bells cap 22, heat gun 23, rotary cylinder 24, paint feeding pump 25, frame 27.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, the utility model comprises frame 27, paint feeding system, roll printing system, rotor system and rotor displacement system, described paint feeding system comprises paint case 11, described roll printing system comprises rubber tire 12, rubber tire 12 can rotate, rubber tire 12 is positioned at paint case 11, rotor system is connected in rotor displacement system, described rotor displacement system coordinates with roll printing system with driving rotor system under duty rolling paint, under drying work state, can drive rotor system to depart from roll printing system, paint case 11 is arranged in frame 27.The utility model adopts roll printing principle by the paint in paint case 11, by rubber tire 12, takes out of, by the rotation that contacts on rotor workpiece 18 surfaces and rubber tire 12 surfaces, the paint roll printing of thin layer, on the surface of rotor workpiece 18, is reached to the antirust effect in surface.Rubber tire 12 is special with polyurethane rubber, and surface is by fine ginding processing.Paint case 11 is that Plate Welding forms, and 11, paint case is kept in use as paint, and therefore the volume of described paint case 11 reduces as far as possible, to avoid depositing too much paint, uses not in time and becomes dry.
Described paint feeding system also comprises paint straight tube 14, filter, paint feeding pump 25, go out paint pipe 17, paint inlet tube 16, one end of described painting straight tube is positioned at paint kettle 13, the other end exposes outside paint kettle 13, filter is arranged on out paint straight tube 14 and is positioned at one end of paint kettle 13, go out paint pipe 17 one end and go out to paint straight tube 14 and be communicated with, the other end that goes out paint pipe 17 is communicated with the import of paint feeding pump 25, one end of paint inlet tube 16 is communicated with the outlet of paint feeding pump 25, and the other end of paint inlet tube 16 is communicated with paint case 11.Paint feeding pump 25 is for being transported to 13 li of paint of paint kettle in paint case 11.Paint in paint kettle 13 filters out impurity through filter entering before straight tube first, then through successively by paint inlet tube 16, paint feeding pump 25 and go out paint pipe 17 and finally enter in paint case 11.During concrete enforcement; paint feeding pump 25 can adopt membrane pump; filter can adopt screen pack 15; going out to paint straight tube 14 is to be directly inserted in paint kettle 13; go out to paint the structure that straight tube 14 can adopt steel hollow; head is enclosed with screen pack 15, and screen pack 15 can prevent that the paint particle or the impurity that have hardened from entering membrane pump generation obstruction.Go out to paint the bottom that straight tube 14 will insert paint kettle 1313, can guarantee that like this paint in paint kettle 13 fully uses, paint kettle 13 is paint kettles 13 of original packing, saved the trouble of changing container, and membrane pump is pneumatic, by the button on operation interface, can manually to 11 not timings of paint case, add paint, not need people to contact with paint.
Described roll printing system also comprises glue shaft 19 and drive unit, and glue shaft 19 is fixedly connected with rubber tire 12, and glue shaft 19 is fixedly connected with drive unit, and glue shaft 19 is connected with paint case 11 by bearing.
As a kind of preferred embodiment of the present utility model, also comprise paint scraping device 30, described paint scraping device 30 is fixedly mounted on paint case 11.During concrete enforcement, paint scraping device 30 comprises takeoff knife and scrapes paint film, takeoff knife can be made with stainless steel substrates, scrapes paint and is connected on paint case 11 by two screws, and the hole of attachment screw is strip-type hole, can regulate the distance between the roller of takeoff knife, thereby regulate the formation thickness of paint film.Scrape paint film and be glued at position corresponding with rubber tire 12 on takeoff knife, scrape paint film and rely on the elasticity of elastomeric material to be pressed on rubber tire 12, when rubber tire 12 rotates, scrape paint film and can strike off unnecessary paint, the paint on rubber tire 12 is evenly distributed.
Described drive unit is that low speed synchromotor is rubber tire 12 motors 10 in Fig. 1, and low speed synchromotor can guarantee enough moment and start-stop speed, and velocity of rotation can be controlled in the reasonable scope.
Described rotor displacement system comprises support bar 9, guide rod cylinder 2 and a stroke adjustment piece 1, stroke adjustment piece 1 is arranged in guide rod cylinder 2, support bar 9 is fixedly connected with paint case 11, and guide rod cylinder 2 is arranged on support bar 9, and guide rod cylinder 2 can move up and down along support bar 9.The position of stroke adjustment piece 1 on guide rail cylinder can regulate as required.
Described rotor system comprises rotating driving device, mount pad 6, power transmission shaft 7 and tooling sleeve 8, described mount pad 6 is fixed in guide rod cylinder 2, rotating driving device is arranged in guide rod cylinder 2, rotating driving device is connected with power transmission shaft 7, power transmission shaft 7 is connected with mount pad 6 by bearing, tooling sleeve 8 is connected on power transmission shaft 7, and power transmission shaft 7 can rotate relative to guide rod cylinder 2.Power transmission shaft 7 can adopt hollow structure, hollow space is for erector's encapsulation 8, tooling sleeve 8 is used for installing the fixing workpiece that need to carry out antirust processing, during concrete enforcement, rotating driving device can adopt motor, be the rotor motor 3 in Fig. 1, can also set up in addition a pair of change-speed gearing 4 and reduce the rotating speed of motor.
Described tooling sleeve 8 and power transmission shaft 7 are for removably connecting, because the size of different size rotor workpiece 18 is different, so need to support the use from different tooling sleeves 8, therefore tooling sleeve 8 and power transmission shaft 7 are designed to demountable structure, to change while needing.
Can also set up in addition drying unit, described drying unit, described drying unit is arranged in frame 27, and described drying unit can rotate around vertical axes, and under drying work state, drying unit rotates to the position towards rotor workpiece 18.
Described drying unit comprises whirligig, heat gun 23 and air bells cap 22, and heat gun 23 is arranged on whirligig, on described heat gun 23, comprises warm-air pipe, and air bells cap 22 is set on warm-air pipe.During concrete enforcement, whirligig can adopt rotary cylinder 24, and when design, the oral area shape of air bells cap 22 and the cylindrical arcuation of rotor workpiece 18 coincide.
When needs equipment is worked, operator is manual to be inserted rotor workpiece 18 in tooling sleeve 8, be close to the locating surface of tooling sleeve 8, press equipment starting button, now rotor motor 3 and rubber tire 12 motors 10 start rotation simultaneously, in the time of rotation, guide rod cylinder 2 moves downward, rotor driven workpiece 18 moves down, close to rubber tire 12 gradually, when running to 1 barrier effect of stroke adjustment piece, guide rod cylinder 2 stops, now rotor workpiece 18 and the state of rubber tire 12 in critical contact, because rotor workpiece 18 and rubber tire 12 are all in rotation status, and on rubber tire 12, be accompanied with through scraping the paint after paint film is made thinner, paint is printed on rotor outer circle naturally, when starting printing, equipment start to start timing function, time delay 1-2 back-guiding rod second cylinder is moved upwards up to original position, now rotary cylinder 24 drives air bells cap 22 and heat gun 23 90-degree rotations, air bells cap 22 is aimed at rotor workpiece 18 dries, drying time needs depending on rotor, because paint very thin, therefore the time is conventionally in 20-30 second, time can be set voluntarily by the operation interface on equipment, drying time stops the rotation to rear rotor motor 3 and rubber tire 12 motors 10 simultaneously, rotary cylinder 24 drives air bells cap 22 and heat gun 23 degrees of turn to initial state, operator can take off workpiece, a product machines.In addition, in order to guarantee the stability of bake out temperature, after opening of device, heating power supply does not need to close.
Claims (10)
1. the antirust treatment facility of outer round surface, it is characterized in that: comprise frame (27), paint feeding system, roll printing system, rotor system and rotor displacement system, described paint feeding system comprises paint case (11), described roll printing system comprises rubber tire (12), rubber tire (12) can rotate, rubber tire (12) is positioned at paint case (11), rotor system is connected in rotor displacement system, described rotor displacement system coordinates with roll printing system with driving rotor system under duty rolling paint, under drying work state, can drive rotor system to depart from roll printing system, paint case (11) is arranged in frame (27).
2. the antirust treatment facility of outer round surface as claimed in claim 1, it is characterized in that: described paint feeding system also comprises paint straight tube (14), filter, paint feeding pump (25), go out paint pipe (17), paint inlet tube (16) and paint kettle (13), one end of described painting straight tube is positioned at paint kettle (13), the other end exposes outside paint kettle (13), filter is arranged on out paint straight tube (14) and is positioned at one end of paint kettle (13), go out paint pipe (17) one end and go out to paint straight tube (14) and be communicated with, the other end that goes out paint pipe (17) is communicated with the import of paint feeding pump (25), one end of paint inlet tube (16) is communicated with the outlet of paint feeding pump (25), the other end of paint inlet tube (16) is communicated with paint case (11).
3. the antirust treatment facility of outer round surface as claimed in claim 1, it is characterized in that: described roll printing system also comprises glue shaft (19) and drive unit, glue shaft (19) is fixedly connected with rubber tire (12), glue shaft (19) is fixedly connected with drive unit, and glue shaft (19) is connected with paint case (11) by bearing.
4. the antirust treatment facility of outer round surface as claimed in claim 3, is characterized in that: also comprise paint scraping device (20), described paint scraping device (20) is fixedly mounted on paint case (11).
5. the antirust treatment facility of outer round surface as claimed in claim 3, is characterized in that: described drive unit is low speed synchromotor.
6. the antirust treatment facility of outer round surface as claimed in claim 1, it is characterized in that: described rotor displacement system comprises support bar (9), guide rod cylinder (2) and a stroke adjustment piece (1), stroke adjustment piece (1) is arranged in guide rod cylinder (2), support bar (9) is fixedly connected with paint case (11), it is upper that guide rod cylinder (2) is arranged on support bar (9), and guide rod cylinder (2) can move up and down along support bar (9).
7. the antirust treatment facility of outer round surface as claimed in claim 1, it is characterized in that: described rotor system comprises rotating driving device, mount pad (6), power transmission shaft (7) and tooling sleeve, described mount pad (6) is fixed in guide rod cylinder (2), rotating driving device is arranged in guide rod cylinder (2), rotating driving device is connected with power transmission shaft (7), power transmission shaft (7) is connected with mount pad (6) by bearing, it is upper that tooling sleeve is connected to power transmission shaft (7), and power transmission shaft (7) can rotate relative to guide rod cylinder (2).
8. the antirust treatment facility of outer round surface as claimed in claim 7, is characterized in that: described tooling sleeve and power transmission shaft (7) are for removably connecting.
9. the antirust treatment facility of outer round surface as claimed in claim 1, it is characterized in that: also comprise drying unit, described drying unit is arranged in frame (27), described drying unit can rotate around vertical axes, and under drying work state, drying unit rotates to the position towards rotor workpiece (18).
10. the antirust treatment facility of outer round surface as claimed in claim 9, it is characterized in that: described drying unit comprises whirligig, heat gun (23) and air bells cap (22), heat gun (23) is arranged on whirligig, described heat gun comprises warm-air pipe on (23), and air bells cap (22) is set on warm-air pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320646081.3U CN203565286U (en) | 2013-10-18 | 2013-10-18 | Outer ring surface rust prevention treatment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320646081.3U CN203565286U (en) | 2013-10-18 | 2013-10-18 | Outer ring surface rust prevention treatment equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203565286U true CN203565286U (en) | 2014-04-30 |
Family
ID=50533050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320646081.3U Expired - Fee Related CN203565286U (en) | 2013-10-18 | 2013-10-18 | Outer ring surface rust prevention treatment equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203565286U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413936A (en) * | 2016-01-11 | 2016-03-23 | 魏会芳 | Intelligent spraying all-in-one machine |
| CN107934464A (en) * | 2017-11-20 | 2018-04-20 | 胡君分 | A kind of automatic machining device for applying rotor antirust paint |
| CN108636685A (en) * | 2018-04-11 | 2018-10-12 | 东莞市科讯机械自动化设备有限公司 | A kind of automatic oiling |
| CN108654918A (en) * | 2018-04-11 | 2018-10-16 | 东莞市科讯机械自动化设备有限公司 | A kind of circle body automatic oiling device |
| CN109245447A (en) * | 2018-10-22 | 2019-01-18 | 合肥市通得力电气制造有限公司 | A kind of rotor gold lacquer application device |
-
2013
- 2013-10-18 CN CN201320646081.3U patent/CN203565286U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105413936A (en) * | 2016-01-11 | 2016-03-23 | 魏会芳 | Intelligent spraying all-in-one machine |
| CN105413936B (en) * | 2016-01-11 | 2017-12-01 | 新昌县羽林街道维新机械厂 | Intelligence spraying all-in-one |
| CN107934464A (en) * | 2017-11-20 | 2018-04-20 | 胡君分 | A kind of automatic machining device for applying rotor antirust paint |
| CN108636685A (en) * | 2018-04-11 | 2018-10-12 | 东莞市科讯机械自动化设备有限公司 | A kind of automatic oiling |
| CN108654918A (en) * | 2018-04-11 | 2018-10-16 | 东莞市科讯机械自动化设备有限公司 | A kind of circle body automatic oiling device |
| CN108654918B (en) * | 2018-04-11 | 2019-10-25 | 东莞市科讯机械自动化设备有限公司 | A kind of circle body automatic oiling device |
| CN109245447A (en) * | 2018-10-22 | 2019-01-18 | 合肥市通得力电气制造有限公司 | A kind of rotor gold lacquer application device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20161018 |