CN104741265A - Saw web edge spraying machine - Google Patents

Saw web edge spraying machine Download PDF

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Publication number
CN104741265A
CN104741265A CN201510013635.XA CN201510013635A CN104741265A CN 104741265 A CN104741265 A CN 104741265A CN 201510013635 A CN201510013635 A CN 201510013635A CN 104741265 A CN104741265 A CN 104741265A
Authority
CN
China
Prior art keywords
spray
spraying
saw blade
saw web
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510013635.XA
Other languages
Chinese (zh)
Inventor
钟宝文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Nanhai Sun Rising Tools Manufacturing Co Ltd
Original Assignee
Foshan Nanhai Sun Rising Tools Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Nanhai Sun Rising Tools Manufacturing Co Ltd filed Critical Foshan Nanhai Sun Rising Tools Manufacturing Co Ltd
Priority to CN201510013635.XA priority Critical patent/CN104741265A/en
Publication of CN104741265A publication Critical patent/CN104741265A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/02Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278Arrangement or mounting of spray heads

Landscapes

  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)

Abstract

A saw web edge spraying machine comprises a machine frame, a spraying cover plate and a programmable controller, an exhaust fan is arranged below the machine frame, and the exhaust fan is connected with a motor. The saw web edge spraying machine is characterized in that a variable frequency motor, a paint spraying device, a saw web slewing device and a sprayed paint recovery box are arranged on the machine frame, the variable frequency motor is installed on the machine frame and is connected with the saw web slewing device through a synchronous belt, the saw web slewing device is connected to the machine frame in a sleeved mode through a shaft sleeve, and the paint spraying device corresponds to the saw web slewing device in position. Through the method that three spraying guns are arranged on the machine frame, the saw web edge spraying machine increases the speed of spraying paint on a saw web; the specific spraying guns are designed for spraying, so the working efficiency of paint spraying is improved to a certain extent; through the method that the sprayed edge of the saw web is clamped through a sleeve joint spraying covering plate, the saw web can be effectively assembled and disassembled, the time for replacing the saw web is shortened, each machine can spray more than 700 saw webs in each working cycle including eight hours, a later polishing working procedure does not need to be increased, and deformation of a tool body is reduced.

Description

A kind of saw blade spray limit machine
Technical field
The present invention relates to a kind of spray limit machine, especially a kind of saw blade spray limit machine.
Background technology
In saw blade manufacturing, known saw blade spraying is laid on metal object bin by saw blade to be painted, adopt the method for spray gun hand spray or whole automatic coating, be placed on after spraying under drying lamp or baking oven and dry (length consuming time), turn-over carries out spraying oven dry again, the every machine of the average per tour of hand spray (8 hours) can produce 200, and automatic coating is how many according to instrument size spraying, baking oven large I spraying 800-1500 sheet/one side (two sides is 400-750 sheet)/2 people.And when adopting hand spray saw blade, surface paint thickness differs, and aberration is obvious, and coating quality is difficult to control, owing to using metal object bin, greatly, usually there is sticky paint phenomenon in saw blade and shelf contact area, and production efficiency is low, the consumption that sprays paint is large, and waste and pollution are greatly.Due to whole spraying, no matter be automatically spray or hand spray, need to increase rear polishing in the later stage of spraying paint, cost is high, and rework rate is high, and this enamelled coating is thick, also will increase the operation of one cutter hub flatness smoothing after polishing.
Summary of the invention
The object of this invention is to provide a kind of easy to use, production efficiency is high, paint utilization rate is high, without the need to increasing the saw blade spray limit machine of rear glossing and smoothing technique.
For achieving the above object, the technical solution adopted in the present invention is: a kind of saw blade spray limit machine, comprise: frame, spray cover board, Programmable Logic Controller, air exhauster is provided with below frame, described air exhauster is connected with motor, it is characterized in that: described frame is provided with variable-frequency motor, spray-painting plant, saw blade slewing equipment and the collection box that sprays paint, described variable-frequency motor is installed in frame, and be connected with saw blade slewing equipment by Timing Belt, described saw blade slewing equipment is socketed in frame by axle sleeve, described spray-painting plant is corresponding with saw blade slewing equipment position.
Preferably, described saw blade slewing equipment is made up of rotating shaft and spray cover board, and described spray cover board is installed on rotating shaft, and corresponding with spray-painting plant position.
Preferably, described spray-painting plant is made up of movable spray gun and No. 1 spray gun and No. 3 spray guns, and No. 3 described spray guns are fixed in frame, are positioned at one end of spray cover board, described movable spray gun and No. 1 spray gun are positioned at the spray cover board left and right sides, and position is corresponding.
Preferably, described movable spray gun is made up of moving cylinder and No. 2 spray guns, and No. 2 described spray guns are installed on moving cylinder, and realize linking with moving cylinder.
Preferably, the described collection box that sprays paint is positioned at the below of frame.
Preferably, described variable-frequency motor, spray-painting plant are connected with Programmable Logic Controller respectively by electrical wiring.
After the present invention adopts said structure by adopt be provided with in frame three the form of spray gun, accelerate saw blade japanning speed, and designed specific portable enclosing cover spray gun spraying, the time of cleaning spray cover board can be extended to more than 150 by 15, improve the operating efficiency of spraying paint to a certain extent, usually last a slice occurs to spray bad needing cleaning, and reduces and tears the frequency selecting spray cover board open, can reduce nearly 10 times of fraction defective; Adopt form rotating shaft being socketed spray cover board clamping saw blade spray limit, effectively can load and unload saw blade, improve the time of replacing saw blade in the course of work, every machine per tour (8 hours) can spray more than 700, and rear polishing process need not be increased again, reduce cutter hub and be out of shape and cancel rear smoothing.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is side view of the present invention.
In figure: 1, frame, 2, Programmable Logic Controller, 3, air exhauster, 4, motor, 5, variable-frequency motor, 6, spray-painting plant, 7, saw blade slewing equipment, 8, spray paint collection box, 9, Timing Belt, 10, axle sleeve, 22, rotating shaft, 23, spray cover board, 24, movable spray gun, 25, No. 1 spray guns, 26, No. 3 spray guns, 27, moving cylinder, 30, No. 2 spray guns.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
As shown in the figure, a kind of saw blade spray limit machine, comprise: frame 1, spray cover board 23, Programmable Logic Controller 2, air exhauster 3 is provided with below frame 1, described air exhauster 3 is connected with motor 4, it is characterized in that: described frame 1 is provided with variable-frequency motor 5, spray-painting plant 6, saw blade slewing equipment 7 and the collection box 8 that sprays paint, described variable-frequency motor 5 is installed in frame 1, and be connected with saw blade slewing equipment 7 by Timing Belt 9, described saw blade slewing equipment 7 is socketed in frame 1 by axle sleeve 10, and described spray-painting plant 6 is corresponding with saw blade slewing equipment 7 position.
Preferably, described saw blade slewing equipment 7 is made up of rotating shaft 22 and spray cover board 23, and described spray cover board 23 is installed on rotating shaft 22, and corresponding with spray-painting plant 6 position.
Preferably, described spray-painting plant 6 is made up of movable spray gun 24 and No. 1 spray gun 25 and No. 3 spray guns 26, No. 3 described spray guns 26 are fixed in frame 1, be positioned at one end of spray cover board 23, described movable spray gun 24 and No. 1 spray gun 25 are positioned at spray cover board 23 left and right sides, and position is corresponding.
Preferably, described movable spray gun 24 is made up of moving cylinder 27 and No. 2 spray guns 30, and No. 2 described spray guns 30 are installed on moving cylinder 27, and realize linking with moving cylinder 27.
Preferably, the described collection box 8 that sprays paint is positioned at the below of frame 1.
Preferably, described variable-frequency motor 5, spray-painting plant 6 are connected with Programmable Logic Controller 2 respectively by electrical wiring.
Operation principle:
Staff pulls down spray cover board 23, saw blade is inserted on rotating shaft 22, and spray cover board 23 is put again on rotating shaft 22, auto lock, staff starts power supply, variable-frequency motor 5 starts, owing to being connected by Timing Belt 9 between variable-frequency motor 5 with rotating shaft 22, in variable-frequency motor 5 rotation process, realize linking with rotating shaft 22, drive saw blade rotates, meanwhile, movable spray gun 24, No. 2 spray guns 30 and No. 1 spray gun 25 is made to be positioned at same work axle center, and saw blade is sprayed paint with No. 3 spray guns 26 simultaneously, Programmable Logic Controller 2 controls the forward spindle rotational time that sprays paint of spray gun, spray paint the time, main shaft delay time after spraying paint, after having sprayed paint, 3 spray guns quit work, moving cylinder 27 resets, unnecessary spraying paint from saw blade flow to the collection box 8 that sprays paint, staff takes off the saw blade that sprayed paint and replaces new saw blade, repeat step therewith.Meanwhile, Programmable Logic Controller 2 panel liquid crystal also can show and spray quantity every day, of that month spraying quantity, the contents such as year spraying quantity, day quantity automatically upgrade every day, to facilitate programming count monthly production quantity every day.
The above is the preferred embodiment of the present invention; certainly the interest field of the present invention can not be limited with this; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or equivalent replacement, do not depart from the protection domain of technical solution of the present invention.

Claims (6)

1. a saw blade spray limit machine, comprise: frame (1), spray cover board (23), Programmable Logic Controller (2), frame (1) below is provided with air exhauster (3), described air exhauster (3) is connected with motor (4), it is characterized in that: described frame (1) is provided with variable-frequency motor (5), spray-painting plant (6), saw blade slewing equipment (7) and the collection box that sprays paint (8), described variable-frequency motor (5) is installed in frame (1), and be connected with saw blade slewing equipment (7) by Timing Belt (9), described saw blade slewing equipment (7) is socketed in frame (1) by axle sleeve (10), described spray-painting plant (6) is corresponding with saw blade slewing equipment (7) position.
2. a kind of saw blade spray limit according to claim 1 machine, it is characterized in that: described saw blade slewing equipment (7) is made up of rotating shaft (22) and spray cover board (23), described spray cover board (23) is installed on rotating shaft (22), and corresponding with spray-painting plant (6) position.
3. a kind of saw blade spray limit according to claim 1 machine, it is characterized in that: described spray-painting plant (6) is made up of movable spray gun (24) and No. 1 spray gun (25) and No. 3 spray guns (26), No. 3 described spray guns (26) are fixed in frame (1), be positioned at one end of spray cover board (23), described movable spray gun (24) and No. 1 spray gun (25) are positioned at spray cover board (23) left and right sides, and position is corresponding.
4. a kind of saw blade spray limit according to claim 3 machine, it is characterized in that: described movable spray gun (24) is made up of moving cylinder (27) and No. 2 spray guns (30), No. 2 described spray guns (30) are installed on moving cylinder (27), and realize linking with moving cylinder (27).
5. a kind of saw blade spray limit according to claim 1 machine, is characterized in that: the described collection box that sprays paint (8) is positioned at the below of frame (1).
6. a kind of saw blade spray limit according to claim 1 machine, is characterized in that: described variable-frequency motor (5), spray-painting plant (6) are connected with Programmable Logic Controller (2) respectively by electrical wiring.
CN201510013635.XA 2015-01-12 2015-01-12 Saw web edge spraying machine Pending CN104741265A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510013635.XA CN104741265A (en) 2015-01-12 2015-01-12 Saw web edge spraying machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510013635.XA CN104741265A (en) 2015-01-12 2015-01-12 Saw web edge spraying machine

Publications (1)

Publication Number Publication Date
CN104741265A true CN104741265A (en) 2015-07-01

Family

ID=53581848

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510013635.XA Pending CN104741265A (en) 2015-01-12 2015-01-12 Saw web edge spraying machine

Country Status (1)

Country Link
CN (1) CN104741265A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105251631A (en) * 2015-11-28 2016-01-20 重庆元创自动化设备有限公司 Steering wheel spraying device
CN113019862A (en) * 2021-02-09 2021-06-25 杭州吉冈工具有限公司 Saw blade surface treatment method
CN114345582A (en) * 2021-12-30 2022-04-15 江苏陆氏金刚石工具有限公司 Automatic paint spraying system for diamond saw blade and paint spraying method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105251631A (en) * 2015-11-28 2016-01-20 重庆元创自动化设备有限公司 Steering wheel spraying device
CN113019862A (en) * 2021-02-09 2021-06-25 杭州吉冈工具有限公司 Saw blade surface treatment method
CN114345582A (en) * 2021-12-30 2022-04-15 江苏陆氏金刚石工具有限公司 Automatic paint spraying system for diamond saw blade and paint spraying method thereof

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C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20150701