CN111695760B - Production quality risk recording and tracing method and system - Google Patents
Production quality risk recording and tracing method and system Download PDFInfo
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- CN111695760B CN111695760B CN202010329368.8A CN202010329368A CN111695760B CN 111695760 B CN111695760 B CN 111695760B CN 202010329368 A CN202010329368 A CN 202010329368A CN 111695760 B CN111695760 B CN 111695760B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0635—Risk analysis of enterprise or organisation activities
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/22—Indexing; Data structures therefor; Storage structures
- G06F16/2291—User-Defined Types; Storage management thereof
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/252—Integrating or interfacing systems involving database management systems between a Database Management System and a front-end application
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to a production quality risk recording and tracing method and a system, wherein the method comprises the steps of establishing a work form for recording the production process, associating an input form and an output form according to the internal source of an input or an output, and associating a process form and an output form according to the data source of the output; setting a threshold value of each index parameter in the working form, generating a risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into a risk field of the corresponding working form; and determining the product form according to the article number of the product, determining a working form related to the product form, and tracing the risk according to the risk ID in the working form. The risks are traced, so that the system development cost can be greatly reduced when the complex and multi-process interweaving production process is oriented, and the refined recording and tracing of each risk of each process are realized.
Description
Technical Field
The invention relates to the field of production monitoring, in particular to a production quality risk recording and tracing method and system.
Background
In the production process of a factory, some information systems are used, data such as environmental information, equipment parameters, inspection and detection indexes and the like are recorded through preset workflows and are associated with article codes, and all data in the whole production process can be reversely traced through inquiring the article codes. In the actual production process, most raw materials undergo multiple morphological changes from processing to finished products, the production process comprises a plurality of mutually-interlaced flows, and in a modern assembly line operation mode, a large amount of recorded data is inevitably shunted or merged. Therefore, the fine acquisition and entry of the whole production flow is performed in a workflow manner, a large amount of circular and nested data can be generated, and the system is crashed.
At present, 2 common solutions exist, one is to give up refined association records, only roughly record large link results, and associate the results in a general manner according to dates or batches; and secondly, the system is customized according to the actual production flow, the production line is transformed in a full scale by matching with the system, some multiplexing processes are required to be abandoned if necessary, the production cost is improved, and the full production flow is guaranteed to be executed according to the preset workflow standardization. The first scheme can distort data record, and the function of the tracing system is greatly discounted; the second scheme has too high cost, and most small and medium-sized processing plants cannot bear the cost.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a production quality risk recording and tracing method, and solves the problem of high cost in the prior art.
The technical scheme for solving the technical problems is as follows: a production quality risk recording and tracing method comprising:
establishing a work form recording a production process, the work form comprising: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes;
associating the input form and the output form according to the internal source of the input or the output, and associating the process form and the output form according to the data source of the output;
setting a threshold value of each index parameter in the working form, generating a risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into a corresponding risk field of the working form;
and determining an output form according to the article number of the output, determining the work form related to the output form, and performing risk tracing according to the risk ID in the work form.
A production quality risk recording and traceability system, comprising: the system comprises a work form establishing module, a work form correlation module, a risk generating module and a risk tracing module;
a work form creation module for creating a work form for recording a production process, the work form comprising: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes;
a work form association module for associating the input form with the output form based on the internal source of the input or the output, and associating the process form with the output form based on the data source of the output;
a risk generation module, configured to set a threshold of each index parameter in the working form, generate a risk ID of any index parameter exceeding the threshold when any index parameter exceeds the threshold in the process of generating the working form, and record the risk ID in a risk field of the corresponding working form;
and the risk tracing module is used for determining an output form of the output according to the article number of the output, determining the work form related to the output form, and tracing the risk according to the risk ID in the work form.
The invention has the beneficial effects that: the method changes a business logic design mode taking workflow and article coding as cores, adopts a work form set with a parallel structure to record various index parameters in the production process, and forms a many-to-many business network through the preset associated logic of the forms. Generating risk mark codes during form recording, and obtaining the tracing record of the risk; the risks are traced, but not the production process records of the articles, so that the system development cost can be greatly reduced when the complex and multi-process interlaced production process is oriented, and the refined recording and tracing of each risk of each process are realized.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, the process of associating the work form includes: when the inputs in the input form are from internal output, the input form initiates correlation to the output form;
the output form associates the input form and the process form according to raw materials and output processes of the output.
Furthermore, the index parameters are flexibly set according to the actual conditions of the production flow, and include the processing technological requirements and the environmental sanitation requirements.
Further, any index parameter exceeding its threshold will generate an independent risk ID, and the risk generation record includes the ID and creation time of the risk filled work form.
Further, when any one of the working forms is generated, the associated working form is determined, and the risk ID of the associated working form is copied to the generated working form.
Further, the process of performing risk tracing according to the risk ID in the work form includes:
and positioning a risk source according to the risk ID, sequencing all the working forms according to the recorded timestamps, and determining a propagation path of the risk in the whole production process.
The beneficial effect of adopting the further scheme is that: a reticular business structure is formed through the incidence relation of the three types of forms, and any production process flow can be simulated; through the recording and replication of risk IDs, origin and propagation paths can be quickly located in a mesh business structure.
Drawings
Fig. 1 is a schematic diagram of an association relationship between work forms according to an embodiment of the present invention;
fig. 2 is a schematic diagram of an embodiment of association of a work form according to an embodiment of the present invention;
fig. 3 is a schematic diagram illustrating a workflow of generating a work form and copying a risk ID according to an embodiment of the present invention;
FIG. 4 is a flowchart of a production quality risk tracing according to an embodiment of the present invention;
FIG. 5 is a block diagram of an embodiment of a production quality risk recording and tracing system provided by the present invention;
fig. 6 is a schematic physical structure diagram of an electronic device according to an embodiment of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
101. the system comprises a work form establishing module 102, a work form correlation module 103, a risk generating module 104, a risk tracing module 201, a processor 202, a communication interface 203, a memory 204 and a communication bus.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
The invention provides a production quality risk recording and tracing method, which comprises the following steps:
creating a work form recording the production process, the work form comprising: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes; wherein the item code of the output is independent and unique.
The input form and the output form are correlated according to the internal source of the input or output, and the process form and the output form are correlated according to the data source of the output.
Setting the threshold value of each index parameter in the working form, generating the risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into the risk field of the corresponding working form.
And determining the output form according to the article number of the output, determining a work form related to the output form, and tracing the risk according to the risk ID in the work form.
The production quality risk recording and tracing method changes a business logic design mode taking workflow and article coding as cores, adopts a work form set with a parallel structure to record various index parameters in the production process, and forms a many-to-many business network through the preset associated logic of the forms. Generating risk mark codes during form recording, and obtaining the tracing record of the risk; the risks are traced, but not the production process records of the articles, so that the system development cost can be greatly reduced when the complex and multi-process interlaced production process is oriented, and the refined recording and tracing of each risk of each process are realized.
Example 1
The embodiment 1 provided by the invention is an embodiment of a production quality risk recording and tracing method provided by the invention, and the embodiment comprises the following steps:
creating a work form recording the production process, the work form comprising: recording process forms of each production process, recording input form of source of input, recording raw material of output, output process and output form of object code.
The input form and the output form are correlated according to the internal source of the input or output, and the process form and the output form are correlated according to the data source of the output.
By associating the various work sheets, the overall production process of the output can be clearly determined. Fig. 1 is a schematic diagram of an association relationship between work sheets according to an embodiment of the present invention, where (1) represents an external source of an input, and the input attribute data may be obtained by interfacing with an external System, such as WMS (wireless Management System). (2) Representing the internal source of the input, the input of a certain link can be the output of the previous link, and in this case, the data can be linked by correlating the input with the output. (3) Represents the source of the output data, and comprises the output process data and the input data.
As shown in fig. 1, preferably, the process of associating the work form specifically includes: the process form is not hooked with a real object and cannot initiate correlation to other working forms. When an input in the input form is derived from an internal output, the input form initiates an association with the output form.
The output form correlates the input form and the process form based on raw materials and output processes of the output.
Specifically, the three types of work forms can be freely associated and combined according to the business process of the factory, and the content required to be filled in each work form is preset. The individual work sheets may be simply associated in a linear manner or may be interlaced with each other to form a mesh. Fig. 2 is a schematic diagram of an associated embodiment of a work form according to an embodiment of the present invention, and fig. 2 shows an embodiment including process forms A2, A3, C2, C3, and E3, input forms A1, C4, E1, and E2, and output forms B1, B2, D1, and F1, where the output form F1 is a finished product, and it is clear from fig. 2 that the whole production process of the finished product output F1, especially the by-product B2 in the early stage of processing, skips the intermediate C-stage processing flow, and directly becomes the input of the E-stage, and this process can also be clearly recorded and expressed.
Setting the threshold value of each index parameter in the working form, generating the risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into the risk field of the corresponding working form.
Preferably, the index parameters are flexibly set according to the actual conditions of the production flow, such as the process requirements of processing, the environmental sanitation requirements and the like.
And determining the product form according to the article number of the product, determining a working form related to the product form, and tracing the risk according to the risk ID in the working form.
Preferably, any index parameter exceeding its threshold generates an independent risk ID, and the risk generation record includes the ID and creation time of the risk filled work form.
Preferably, when any one of the work forms is generated, the associated work form is determined, and the risk ID of the associated work form is copied to the generated work form.
Fig. 3 is a schematic diagram illustrating a workflow of generating a work form and copying a risk ID according to an embodiment of the present invention, in the embodiment shown in fig. 3, a work form A1 is generated after filling a form template a, and if an index parameter 1 in the work form A1 exceeds a threshold, a risk A1-1 is generated, where a process of generating the risk A1-1 includes: create risk markers, record creator create time for form A1 and record. Filling the form template B, and copying and recording the risk A1-1 from the work form A1 in the process of generating the work form B1 after setting the work form B1 to be associated with the work form A1; the infector worksheet B1 and worksheet B1 creation time are recorded. Filling the form template C, and copying and recording the risk A1-1 from the work form B1 in the process of generating the work form C1 after setting the work form C1 to be associated with the work form B1; the infected person work form C1 and the work form C1 creation time are recorded. That is, any work form is generated, all risk IDs in the risk fields of the associated work form are copied into the risk fields of the newly generated work form, and the ID and production time of the newly generated work form are recorded in each risk. Through the mutual record of the work form association and the risk, the infection path of the risk in the whole real production flow can be simulated.
And the copy recording mode of the risk ID can realize the fine traceability with low production risk cost and high efficiency.
Preferably, the process of performing risk tracing according to the risk ID in the working form includes:
and positioning a risk source according to the risk ID, sequencing all the working forms according to the recorded timestamps, and determining the propagation path of the risk in the whole production process.
As shown in fig. 4, it can be known from fig. 4 that after data acquisition records and risk records are completed, we can obtain an output form of any output by searching for an article code of the output, and then directly locate a risk source by a risk ID in the output form, and sort propagation paths of risks in the whole production process according to recorded timestamps, and track the circulation of risk marker codes in a business network, thereby greatly improving the query efficiency of risk traceability.
The production quality risk recording and tracing method and system provided by the invention can be used for a particle star food safety quality guarantee system, and the method and system recording and tracing method provided by the embodiment of the invention are taken as a business logic basis, and the functions of visual process flow editing, form template style, risk early warning, risk notification and the like are expanded aiming at the food industry, so that a complete one-stop quality safety guarantee system is formed. In the using process, operators and quality inspectors on the production line only need to fill in the set form templates in the mobile phone, if the filling parameters have risks, the operators and the quality inspectors can automatically alarm in the system, and can quickly position risk sources and influence ranges through risk IDs.
Example 2
Embodiment 2 provided in the present invention is an embodiment of a production quality risk recording and tracing system provided in the present invention, and as shown in fig. 5, is a structural block diagram of an embodiment of a production quality risk recording and tracing system provided in the present invention, as can be seen from fig. 5, the system includes: the system comprises a work form establishing module 101, a work form associating module 102, a risk generating module 103 and a risk tracing module 104.
A work form creating module 101, configured to create a work form for recording a production process, where the work form includes: recording process forms of each production process, recording input form of source of input, recording raw material of output, output process and output form of object code.
And the work form association module 102 is used for associating the input form and the output form according to the internal source of the input or the output and associating the process form and the output form according to the data source of the output.
The risk generation module 103 is configured to set a threshold of each index parameter in the work form, generate a risk ID of an index parameter exceeding the threshold when any index parameter exceeding the threshold is detected in the process of generating the work form, and record the risk ID in a risk field of a corresponding work form.
And the risk tracing module 104 is configured to determine the output form according to the article number of the output, determine a work form associated with the output form, and perform risk tracing according to the risk ID in the work form.
Fig. 6 is a schematic entity structure diagram of an electronic device according to an embodiment of the present invention, and as shown in fig. 6, the electronic device may include: the system comprises a processor 201, a communication interface 202, a memory 203 and a communication bus 204, wherein the processor 201, the communication interface 202 and the memory 203 are communicated with each other through the communication bus 204. The processor 201 may invoke a computer program stored on the memory 203 and executable on the processor 201 to perform the production quality risk recording and tracing method provided by the above embodiments, for example, including: establishing a working form for recording the production process, wherein the working form comprises: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes; associating the input form and the output form according to the internal source of the input or the output, and associating the process form and the output form according to the data source of the output; setting a threshold value of each index parameter in the working form, generating a risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into a risk field of the corresponding working form; and determining the product form according to the article number of the product, determining a working form related to the product form, and tracing the risk according to the risk ID in the working form.
An embodiment of the present invention further provides a non-transitory computer-readable storage medium, on which a computer program is stored, where the computer program is implemented to perform the production quality risk recording and tracing method provided in the foregoing embodiments when executed by a processor, and the method includes: establishing a working form for recording the production process, wherein the working form comprises: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes; associating the input form and the output form according to internal sources of inputs or outputs, and associating the process form and the output form according to data sources of the outputs; setting a threshold value of each index parameter in the working form, generating a risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into a corresponding risk field of the working form; and determining an output form according to the article number of the output, determining the work form related to the output form, and performing risk tracing according to the risk ID in the work form.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (6)
1. A production quality risk recording and tracing method, the method comprising:
establishing a work form recording a production process, the work form comprising: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes;
associating the input form and the output form according to the internal source of the input or the output, and associating the process form and the output form according to the data source of the output;
setting a threshold value of each index parameter in the working form, generating a risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into a corresponding risk field of the working form;
determining an output form of the output according to the article code of the output, determining the work form related to the output form, and performing risk tracing according to the risk ID in the work form;
any index parameter exceeding the threshold value can generate an independent risk ID, and the risk generation record comprises the ID and the creation time of the risk filled work form;
when any one work form is generated, determining the work form related to the work form, and copying the risk ID of the related work form into the generated work form;
the process of performing risk tracing according to the risk ID in the working form comprises the following steps:
and positioning a risk source according to the risk ID, sequencing all the working forms according to the recorded timestamps, and determining a propagation path of the risk in the whole production process.
2. The method of claim 1, wherein associating the work form comprises: when the inputs in the input form are from internal output, the input form initiates correlation to the output form;
the output form associates the input form and the process form according to raw materials and output processes of the output.
3. The method according to claim 1, wherein the index parameters are flexibly set according to the actual conditions of the production process, and include the technological requirements of processing and the environmental sanitation requirements.
4. A production quality risk recording and traceability system, the system comprising: the system comprises a work form establishing module, a work form correlation module, a risk generating module and a risk tracing module;
a work form establishing module, configured to establish a work form recording a production process, where the work form includes: recording process forms of all production processes, recording input material forms of sources of input materials, and recording raw materials of output products, output processes and output product forms of object codes;
the work form correlation module is used for correlating the input form and the output form according to the internal source of the input object or the output and correlating the process form and the output form according to the data source of the output;
the risk generation module is used for setting a threshold value of each index parameter in the working form, generating a risk ID of the index parameter exceeding the threshold value when detecting that any index parameter exceeds the threshold value in the process of generating the working form, and recording the risk ID into a corresponding risk field of the working form;
any index parameter exceeding the threshold value generates an independent risk ID, and the risk generation record comprises the ID and the creation time of the risk filled work form;
when any one work form is generated, determining the work form related to the work form, and copying the risk ID of the related work form into the generated work form;
the risk tracing module is used for determining an output form of the output according to the article code of the output, determining the work form related to the output form and tracing the risk according to the risk ID in the work form; and positioning a risk source according to the risk ID, sequencing all the working forms according to the recorded timestamps, and determining a propagation path of the risk in the whole production process.
5. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the steps of the production quality risk recording and tracing method according to any one of claims 1 to 3 when executing the program.
6. A non-transitory computer readable storage medium having stored thereon a computer program, wherein the computer program when executed by a processor implements the steps of the production quality risk recording and tracing method according to any of claims 1 to 3.
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