CN110688381A - Software product and software method for product process record tracing - Google Patents
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Abstract
The invention discloses a software product for tracing product process records, which comprises a unique identification code module, a data extraction module, a data warehouse, a report development module and a terminal query module, wherein the unique identification code module is used for identifying a product process record; the unique identification code module determines original data which can refer to a unique product, and the data extraction module converts original data items which can be used for product process tracing into tracing item data; the data warehouse is used for collecting and storing all the retroactive item data; the report design module is used for composing and designing the process record reports of a plurality of levels and determining the upper and lower logical relation of data in the process record reports of different levels; and the terminal query module loads a process record report of the corresponding product by using the unique identification code corresponding to the product as a screening condition, and displays the process record report of the corresponding level. Therefore, the software product for tracing the product process record can conveniently trace the production process; the invention also discloses a software method for tracing the product process records.
Description
Technical Field
The invention relates to the field of production process control, in particular to a software product and a software method for product process record tracing.
Background
Because of the increasing scale of modern enterprises, the information of links such as clients, inventory, purchase, sale, quality, process and the like is increasing, in order to effectively manage each link, the enterprises generally apply systems such as ERP, MES, PDM and the like to manage business activities such as clients, inventory, purchase, sale, production, quality, process design and the like, data of each system is input by staff in respective business work, reports are independently made in each system by using a traditional mode for a management layer to check, data query crossing a plurality of systems is poor in relevance, difficult to build and use, and has great limitation.
For the product tracing, the design and production process of the product comprises many links such as design, processing, quality inspection, warehousing and sale, each link is managed by an independent system, so that data is dispersed to a plurality of different service systems, the related data query in the production process of the product needs to retrieve paper documents or multi-system combined search, is difficult to converge at one point, and cannot quickly respond to the requirement of the product quality tracing query.
For a product, the quality of the product is influenced by factors such as raw materials, production processes, equipment, personnel and the like, production procedures are complex and discrete, some links also need to be processed in an external cooperation mode, once a product quality problem occurs, the source of the product is difficult to trace quickly, and core influence factors causing the quality problem are found, wherein the influence factors refer to five quality influence factors summarized in a comprehensive quality management concept: man, machine, material, method, ring.
Therefore, the establishment of a product process record tracing system capable of being conveniently inquired is urgently needed by current enterprises. The method provides a basis for implementing quality responsibility, provides a good supervision means for upstream and downstream supply chains, and improves the credit and image of enterprises.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the software product capable of conveniently inquiring the tracing of the product process record is provided.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a software product for tracing product process records comprises a unique identification code module, a data extraction module, a data warehouse, a report development module and a terminal query module;
the unique identification code module corresponding to the product is used for selecting one original data which can refer to the unique product from all original data stored in a background database of the service subsystem as the unique identification code corresponding to the product; the business subsystem comprises ERP, MES, PDM and other subsystems related to production and sales; the background database of the business subsystem is used for storing the original data of each production link;
the data extraction module is used for selecting original data items which can be used for product process tracing, extracting and converting the original data items from different subsystem databases, and generating tracing item data which can be directly inquired; specifically, all original data used for product tracing are extracted from the business system database, and tracing item data which can be directly used for query are formed through data extraction and conversion;
the data warehouse is used for collecting and storing the retroactive item data extracted and converted by the data extraction module;
the report design module is used for loading the retroactive item data in the data warehouse, composing and designing the process record reports of multiple levels, and determining the logical relationship between the inclusion and the inclusion of the data in the process record reports of different levels.
And the terminal query module is used for loading the process record report of the corresponding product by taking the unique identification code corresponding to the product as a screening condition and displaying the process record report of the corresponding level.
Compared with the prior art, the software product of the invention has the following technical effects:
1. business intelligence of the BI system runs through all the service subsystems, and data are directly extracted from the database of each service subsystem, so that decoupling with each service subsystem is easily realized;
2. the data in the process record reports of different levels have relevance, and have an upper-lower level relation, so that the data expression is more visual and effective, the cross-system query with a complex traditional architecture is avoided, and the data is more convenient and faster;
on the basis of the technical scheme, the invention can be further improved as follows.
Preferably, the data extraction module is an ETL (abbreviation of Extract-Transform-Load, which is used to describe a process of extracting, converting, and loading data from a source end to a destination end) module of the BI system; the report design module refers to a form design module in the BI system.
Preferably, the unique identification code corresponding to the product is a production lot number.
The beneficial effects of the further measures are as follows: the operation is easy to identify, unique products are designated, and the whole process of product purchase, production and sale can be run through.
Preferably, the terminal query module displays the process record report in a webpage form;
the beneficial effects of the further measures are as follows: based on the B/S (Browser/Server, i.e. Browser/Server structure) architecture, the compatibility is strong.
Preferably, the system further comprises a two-dimensional code generation module; the two-dimensional code generating module is used for generating a two-dimensional code picture from the unique identification code corresponding to the product, and the terminal query module identifies and analyzes the two-dimensional code picture and extracts the unique identification code information corresponding to the product contained in the two-dimensional code picture.
The beneficial effects of the further measures are as follows:
by utilizing a two-dimension code reading and writing technology, the tracing information can be written into a product packaging label, and the product and the unique tracing identifier are naturally bound.
The invention also discloses a software method for tracing the product process record, which comprises the following steps:
s1, selecting original data which can refer to a unique product from a background database of a business subsystem corresponding to each production and sales link as a unique identification code corresponding to the product;
s2, selecting original data items which can be used for product process tracing, extracting and converting the original data items from background databases of all business subsystems to obtain tracing item data which can be directly used for query;
s3, collecting the data of the tracing items obtained in the step S2 together to generate a data warehouse;
s4, designing a plurality of levels of process record reports and determining the logical relationship between the data inclusion and the data inclusion between the process record reports of different levels based on the retroactive item data in the data warehouse generated in the step S3;
and S5, loading the process record report of the corresponding product by taking the unique identification code corresponding to the product as a screening condition, and displaying the process record report of the corresponding level to realize inquiry of process record tracing of the product.
Compared with the prior art, the software method has the following technical effects:
1. the method is free from the traditional mode that cross-system combined query is needed, and the data in the databases distributed in different business subsystems are extracted and converted to form a uniform data warehouse capable of being directly queried, so that decoupling with each business subsystem is easily realized, the query process is simplified, and the query efficiency is improved.
2. The data in the process record reports of different levels have relevance, a top-bottom relationship exists, data expression is more visual and effective, cross-system query with a complex traditional architecture is avoided, and the method is more convenient and fast.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, in step S2, the raw data items that can be used for product tracing are selected from dimensions including, but not limited to, people, machines, materials, methods, environments, and measurements.
Further, the unique identification code corresponding to the product is a production batch number;
the beneficial effects of the further measures are as follows: the operation is easy to identify, the product refers to a unique product, and the whole process of product purchase, production and sale can be run through.
Further, in step S5, the process record report of the corresponding hierarchy is displayed through the web page.
Further, after the step S1, at any position before the step S5, a step SS is further included, configured to convert the unique identification code corresponding to the product into a two-dimensional code picture; in the step S5, the unique identification code corresponding to the product is obtained by analyzing the two-dimensional code picture.
The beneficial effect of adopting the further measures is that the tracing information can be written into the product packaging label by utilizing the two-dimension code reading and writing technology, so that the natural binding of the product and the unique tracing identifier is realized.
Drawings
FIG. 1 is a schematic diagram of a software product for product process record tracing according to the present invention;
FIG. 2 is a schematic flow diagram of the software method for product process record tracing of the present invention;
FIG. 3 is an exemplary diagram of a drill concept in the present invention;
FIG. 4 is an example of a first level process record report in the software product of the present invention;
FIG. 5 is an example of a process level two report in the software product of the present invention;
FIG. 6 is an example of a vendor secondary report in the software product of the present invention;
FIG. 7 is an example of a device secondary report in the software product of the present invention;
FIG. 8 is an example of a personnel secondary report in the software product of the present invention;
FIG. 9 is an example of a secondary report of the verification result in the software product of the present invention.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Fig. 1 is a schematic structural diagram of a software product for tracing product process records according to the present invention.
A software product for tracing product process records comprises a unique identification code module 1, a data extraction module 2, a data warehouse 3, a report development module 4, a terminal query module 5 and a two-dimensional code generation module 6;
the unique identification code module 1 corresponding to the product is used for selecting one piece of original data which can refer to the unique product from all original data stored in a background database of the service subsystem as the unique identification code corresponding to the product; for example, the business subsystem comprises ERP, MES, PDM and other production and sales related subsystems; the background database of the business subsystem is used for storing the original data of each production link; the unique identification code corresponding to the product is a production batch number.
The two-dimensional code generation module 6 is used for generating a two-dimensional code picture from the unique identification code corresponding to the product;
the data extraction module 2 selects original data items which can be used for product tracing from dimensions including but not limited to personnel, machines, materials, methods, environments and measurements;
the data extraction module 2 is an ETL module of a BI system; the system comprises a database, a database management system and a database management system, wherein the database management system is used for selecting original data items which can be used for product process tracing, extracting and converting the original data items from different subsystem databases, and generating directly-inquired tracing item data; specifically, all original data used for product tracing are extracted from the business system database, and tracing item data which can be directly used for query are formed through data extraction and conversion;
the data warehouse 3 is used for collecting and storing the retroactive item data extracted and converted by the data extraction module;
the report design module 4 refers to a form design module in the BI system, and is used for loading the retroactive item data in the data warehouse, composing and designing the process record reports of multiple levels, and determining the logical relationship between the inclusion and the inclusion of the data in the process record reports of different levels.
The terminal query module 5 is used for extracting the unique identification code information in the two-dimensional code picture, loading a process record report of a corresponding product by taking the extracted unique identification code information as a screening condition, and displaying the process record report in a webpage form.
As shown in fig. 4, the first-level process record report shows the processing standard (method), the material standard (material), the processing procedure, the start-stop time, the operator (person), the equipment (machine), the inspection result (measurement), and the abnormal information corresponding to each procedure;
only showing the summary results of the various retroactive items in the first-level process record report, for example, only showing the corresponding standard numbers in the processing standard; only the supplier and material numbers are shown in the material standard; the detection result only shows that the product is qualified or unqualified;
clicking the results of the tracing items, and drilling a corresponding secondary report downwards;
and if the result corresponding to the process number in the first-level process record report is clicked, popping up a process second-level report shown in fig. 5, and displaying the product size requirement, the parameter requirement, the work die requirement, the inspection requirement, the personnel requirement and the like corresponding to the process number in detail.
If the result corresponding to the supplier in the first-level process record report is clicked, a second-level report of the supplier shown in fig. 6 is popped up, and the name of the supplier of the raw material adopted by the product, the qualification of the supplier and the like are shown in detail.
If the result corresponding to the used equipment in the first-level process record report is clicked, popping up an equipment second-level report shown in fig. 7, and displaying basic information such as the processing precision of the equipment used in the current process, the latest maintenance condition, the latest 20 batches of production conditions, the corresponding operators and the like in detail.
If the result corresponding to the operator in the first-level process record report is clicked, a second-level report of the operator shown in fig. 8 pops up, and basic information of the operator in the current process, such as name, position, service life and the like, and the latest 20 batches of product information operated by the operator are displayed in detail.
And if the result corresponding to the inspection result in the first-level process record report is clicked, popping up an inspection result secondary report shown in fig. 9, and displaying each inspection report corresponding to the current process in detail.
The tracking item results in the second-level reports can be further drilled into corresponding more detailed third-level reports.
Therefore, compared with the prior art, the software product for tracing the product process record has the following technical effects:
1. business intelligence of the BI system runs through all the service subsystems, and data are directly extracted from the database of each service subsystem, so that decoupling with each service subsystem is easily realized;
2. the data in the process record reports of different levels have relevance, and have an upper-lower level relation, so that the data expression is more visual and effective, the cross-system query with a complex traditional architecture is avoided, and the data is more convenient and faster;
3. the terminal query module is based on a B/S (Browser/Server) architecture and has strong compatibility;
4. by utilizing a two-dimension code reading and writing technology, the tracing information can be written into a product packaging label, and the product and the unique tracing identifier are naturally bound.
As shown in fig. 2, it is a flowchart of a software method for tracing product process records according to the present invention, and includes the following steps:
s1, selecting original data which can refer to a unique product from a background database of a business subsystem corresponding to each production and sales link as a unique identification code corresponding to the product;
the unique identification code corresponding to the product is a production batch number;
SS, converting the unique identification code corresponding to the product into a two-dimensional code picture;
s2, selecting original data items which can be used for product tracing from dimensions including but not limited to personnel, machines, materials, methods, environments and measurement, extracting and converting the original data items from background databases of all business subsystems, and obtaining tracing item data which can be directly used for query;
s3, collecting the data of the tracing items obtained in the step S2 together to generate a data warehouse;
s4, designing a plurality of levels of process record reports and determining the logical relationship between the data inclusion and the data inclusion between the process record reports of different levels based on the retroactive item data in the data warehouse generated in the step S3;
s5, acquiring the unique identification code corresponding to the product by analyzing the two-dimensional code picture, loading a process record report corresponding to the product by taking the unique identification code corresponding to the product as a screening condition, and displaying the process record report of the corresponding level through a webpage to realize inquiry of process record tracing of the product.
The step SS may be located at any position after the step S1 and before the step S5, that is, the step SS may be located before the step S2 or the step S3 or the step S4 or the step S5, and convert the unique identification code corresponding to the product into the two-dimensional code image.
Thus, the software product and method for product process record tracing of the present invention.
1. The method is free from the traditional mode that cross-system combined query is needed, and the data in the databases distributed in different business subsystems are extracted and converted to form a uniform data warehouse capable of being directly queried, so that decoupling with each business subsystem is easily realized, the query process is simplified, and the query efficiency is improved.
2. The data in the process record reports of different levels have relevance, and have an upper-lower level relation, so that the data expression is more visual and effective, the cross-system query with a complex traditional architecture is avoided, and the data is more convenient and faster;
3. the query result is displayed in a webpage form based on the B/S architecture, and the compatibility is strong;
4. by utilizing a two-dimension code reading and writing technology, the tracing information can be written into a product packaging label, and the product and the unique tracing identifier are naturally bound.
The specific embodiment is as follows:
firstly, various original data in the production process of a product are input into a background database of a production-related service system such as ERP, MES, PDM and the like by production workers, and a production batch number is appointed from the original data to be used as a unique identification code corresponding to the product; the unique identification code corresponding to the product is converted into a two-dimensional code label, the two-dimensional code label is printed when the product starts to be produced, and the whole production and sales links are run along with the product.
Starting from different factor links such as people, machines, materials, methods, rings, measurement and the like which influence the product quality, business process and structured business basic data are adjusted, original data items which are recorded in the production process of the product and can be used for tracing the product quality are combed, and layering and classification are carried out on the original data items.
In the data extraction module, namely, an ELT module in a BI system is utilized to extract original data items for tracing the product quality from databases of various sub-business systems, and the original data items are combined, converted in format and the like as required to generate tracing item data which can be directly used for query, and then collected and loaded into a data warehouse.
Designing each layer of inquiry report interface in a report development module of a BI system, determining a specific interface and hierarchical arrangement for retroactive inquiry, and determining inquiry information of a home page main interface, inquiry information of each drilling layer and drilling conditions from a previous layer to a next layer; according to each report interface and the drilling relation between the upper layer and the lower layer, sorting the report data source model and determining the data fields contained in each fact table;
as shown in fig. 3, the drilling refers to the relation between the inclusion and the inclusion of the data, for example, if one data item in the upper query page is "work number", and the data of "work number" is drilled, the detailed information such as the process name, the processing staff, the inspector, and the inspection date of the process can be provided in a more specific query.
The terminal query module is a Web page developed based on a B/S framework, a client does not need to be installed on the terminal, the terminal can be a PC (personal computer) or a smart phone, and the like, only a scanning analysis program is directly called, the unique identification code (batch number) in the two-dimensional code on the label can be analyzed by scanning, and the identification code is used for participating in query and displaying a corresponding process data query report.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A software product for tracing product process records is characterized by comprising a unique identification code module, a data extraction module, a data warehouse, a report development module and a terminal query module;
the unique identification code module corresponding to the product is used for selecting one original data which can refer to the unique product from all original data stored in a background database of the service subsystem as the unique identification code corresponding to the product;
the data extraction module is used for selecting original data items which can be used for product process tracing, extracting and converting the original data items from different subsystem databases, and generating tracing item data which can be directly inquired;
the data warehouse is used for collecting and storing all the retrospective item data;
the report design module is used for loading the retroactive item data in the data warehouse, composing and designing a plurality of levels of process record reports, and determining the logical relationship between the inclusion and the inclusion of the data in the process record reports of different levels;
and the terminal query module is used for loading a process record report of the corresponding product by taking the unique identification code corresponding to the product as a screening condition and displaying the process record report of the corresponding level.
2. The software product for product process record tracing according to claim 1, wherein the unique identification code module corresponding to the product has a production lot number as the unique identification code corresponding to the product;
the data extraction module selects raw data items from dimensions including, but not limited to, personnel, machines, materials, methods, environments, measurements, which can be used for product traceability.
3. The software product for product process record tracing according to claim 2, wherein said data extraction module is an ETL module of a BI system; the report design module refers to a form design module in the BI system.
4. The software product for product process record tracing according to any one of claims 1-3, wherein said terminal query module displays said process record report in the form of a web page.
5. The software product for product process record tracing according to any one of claims 1-3, further comprising a two-dimensional code generation module; the two-dimensional code generating module is used for generating a two-dimensional code picture from the unique identification code corresponding to the product, and the terminal query module identifies and analyzes the two-dimensional code picture and extracts the unique identification code information corresponding to the product contained in the two-dimensional code picture.
6. A software method for product process record tracing, comprising the steps of:
s1, selecting original data which can refer to a unique product from background databases stored in each service subsystem as a unique identification code corresponding to the product;
s2, selecting original data items which can be used for product process tracing, extracting and converting the original data items from background databases of all business subsystems to obtain tracing item data which can be directly used for query;
s3, collecting the data of the tracing items obtained in the step S2 together to generate a data warehouse;
s4, designing a plurality of levels of process record reports and determining the logical relationship between the data inclusion and the data inclusion between the process record reports of different levels based on the retroactive item data in the data warehouse generated in the step S3;
and S5, loading the process record report of the corresponding product by taking the unique identification code corresponding to the product as a screening condition, and displaying the process record report of the corresponding level.
7. The software method for product process record tracing according to claim 7, wherein in said step S1, a production lot number is selected as a unique identification code corresponding to a product;
in step S2, raw data items that can be used for product tracing are selected from dimensions including, but not limited to, people, machines, materials, methods, environments, and measurements.
8. The software method for product process record tracing according to claim 6 or 7, wherein in said step S5, the process record report form of the corresponding hierarchy is displayed through web page.
9. The software method for product process record tracing according to claim 6 or 7, characterized in that after said step S1, anywhere before said step S5, further comprising a step SS for converting the unique identification code corresponding to the product into a two-dimensional code picture; in the step S5, the unique identification code corresponding to the product is obtained by analyzing the two-dimensional code picture.
10. The software method for product process record tracing according to claim 8, wherein after said step S1, anywhere before said step S5, further comprising a step SS for converting the unique identification code corresponding to the product into a two-dimensional code picture; in the step S5, the unique identification code corresponding to the product is obtained by analyzing the two-dimensional code picture.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112115211A (en) * | 2020-09-19 | 2020-12-22 | 东方蓝天钛金科技有限公司 | Detection report query system and query method thereof |
| CN112214555A (en) * | 2020-01-20 | 2021-01-12 | 蜂巢能源科技有限公司 | Tracing method and tracing system |
| CN112835969A (en) * | 2021-02-09 | 2021-05-25 | 浪潮云信息技术股份公司 | Method for carrying out statistical analysis on ETL (extract-transform-load) circulation data |
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