CN111690001A - Phosphorus-containing vinylbenzyl ether compound, process for producing the same, resin composition, and laminate for circuit board - Google Patents

Phosphorus-containing vinylbenzyl ether compound, process for producing the same, resin composition, and laminate for circuit board Download PDF

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CN111690001A
CN111690001A CN202010158621.8A CN202010158621A CN111690001A CN 111690001 A CN111690001 A CN 111690001A CN 202010158621 A CN202010158621 A CN 202010158621A CN 111690001 A CN111690001 A CN 111690001A
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phosphorus
vinylbenzyl
ether compound
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vinylbenzyl ether
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石原一男
和佐野次俊
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Nippon Steel Chemical and Materials Co Ltd
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Nippon Steel and Sumikin Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/30Phosphinic acids [R2P(=O)(OH)]; Thiophosphinic acids ; [R2P(=X1)(X2H) (X1, X2 are each independently O, S or Se)]
    • C07F9/304Aromatic acids (P-C aromatic linkage)
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/09Esters of phosphoric acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F230/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal
    • C08F230/02Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing phosphorus, selenium, tellurium or a metal containing phosphorus
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/204Di-electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/08PCBs, i.e. printed circuit boards

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Abstract

The present invention provides a vinylbenzyl ether compound having excellent low dielectric characteristics, heat resistance and halogen-free flame retardancy in a cured product, a method for producing the same, and a resin composition and a circuit board laminate using the vinylbenzyl ether compound, which impart excellent cured product characteristics (particularly dielectric characteristics) particularly in printed wiring board applications. The present invention is to make specific phosphorus-containingA phosphorus-containing vinylbenzyl ether compound represented by the following formula (1) obtained by reacting the phenol compound (a) with a vinylbenzyl halide, and a cured product having excellent dielectric characteristics, heat resistance and the like can be obtained by using the resin composition containing the vinylbenzyl ether compound as an essential component and having halogen-free flame retardancy.
Figure DDA0002404954840000011

Description

Phosphorus-containing vinylbenzyl ether compound, process for producing the same, resin composition, and laminate for circuit board
Technical Field
The present invention relates to a vinylbenzyl ether compound containing a phosphorus atom in a molecule, and to a flame-retardant resin composition containing the compound as an essential component, particularly to a flame-retardant compound used for a resin composition for producing a copper-clad laminate used for an electronic circuit board, or for applications requiring flame retardancy or heat resistance, such as a sealing material, a molding material, a casting material, an adhesive, an electrical insulating coating material, and a film material used for an electronic component.
Background
Patent document 1 discloses a vinylbenzyl ether of a polyphenol such as bisphenol a or bisphenol S. Further, patent document 2 discloses a vinyl compound having flame retardancy without using a halogen. However, in some applications requiring high characteristics, heat resistance is insufficient.
[ Prior art documents ]
[ patent document ]
[ patent document 1] U.S. Pat. No. 4,116,936
[ patent document 2] Japanese patent laid-open publication No. 2004-331537
Disclosure of Invention
[ problems to be solved by the invention ]
The present invention addresses the problem of providing a vinylbenzyl ether compound which has excellent low dielectric characteristics, heat resistance, and halogen-free flame retardancy in a cured product, and a resin composition using the vinylbenzyl ether compound, a material for a circuit board, and a cured product thereof, which impart excellent cured product characteristics (particularly dielectric characteristics) particularly in printed wiring board applications.
[ means for solving problems ]
As a result of diligent research directed toward vinyl compounds having halogen-free flame retardancy and excellent heat resistance, the present inventors have found that a phosphorus-containing vinyl compound obtained by using a phosphorus-containing phenol compound having a specific structure and performing a reaction under specific reaction conditions is excellent in heat resistance, and have completed the present invention.
That is, the present invention is a phosphorus-containing vinylbenzyl ether compound represented by the following formula (1).
[ solution 1]
Figure BDA0002404954820000021
In the formula (1), R1A C2-40 hydrocarbon group which may have a hetero atom, R2Each independently represents a hydroxyl group or a vinylbenzyloxy group represented by the formula (2), and X represents a trivalent aromatic hydrocarbon group having 6 to 20 carbon atoms.
The present invention also provides a process for producing a phosphorus-containing vinylbenzyl ether compound, which comprises reacting a vinylbenzyl halide compound in an amount of 2.0 to 4.0 moles per 1 mole of a phosphorus-containing phenol compound represented by the following formula (3) and/or the following formula (4).
[ solution 2]
Figure BDA0002404954820000022
In the formulae (3) and (4), R1And X is independently from R of said formula (1)1And X is the same.
The phosphorus-containing phenol compound is preferably at least one selected from the group consisting of 10- (dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, 10- (dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, 8-benzyl-10- (dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, and 8-benzyl-10- (dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide.
The basic compound is preferably used in an amount of 0.5 to 5 moles based on 1 mole of the vinylbenzyl halide.
The present invention also provides a resin composition comprising the phosphorus-containing vinylbenzyl ether compound as an essential component and a thermosetting resin and/or a thermoplastic resin.
The present invention also provides a laminate for an electronic circuit board, which contains the phosphorus-containing vinylbenzyl ether compound as an essential component, and a laminate for an electronic circuit board, which is produced using the resin composition.
[ Effect of the invention ]
The phosphorus-containing vinylbenzyl ether compound of the present invention is flame-retardant without containing halogen, and has excellent cured product properties, particularly excellent dielectric loss tangent. Further, since the resin composition further contains a compound having 3 vinyl groups, the resin composition has good heat resistance, and thus can be applied to a laminate for an electronic circuit board or the like which is particularly required to have excellent heat resistance and dielectric properties.
Drawings
FIG. 1 is a gel permeation chromatogram of the phosphorus-containing vinylbenzyl ether compound obtained in example 1.
FIG. 2 is an infrared absorption spectrum of the phosphorus-containing vinylbenzyl ether compound obtained in example 1.
Detailed Description
The present invention will be described in detail. The phosphorus-containing vinylbenzyl ether compound of the present invention is represented by the formula (1). Further, 1 to 3 vinylbenzyloxy groups represented by the formula (2) are present in 1 molecule, and the average number is 1.5 to 3, preferably 1.7 to 2.9, and more preferably 1.9 to 2.8.
In the formula (1), X is trivalent aromatic hydrocarbon group with 6-20 carbon atoms. Aromatic hydrocarbon groups include: benzene ring group, naphthalene ring group, biphenyl ring group, terphenyl ring group, etc.
The aromatic hydrocarbon group may be unsubstituted or may have an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, an aryl group having 6 to 10 carbon atoms, an aryloxy group having 6 to 10 carbon atoms, an arylalkyl group having 7 to 12 carbon atoms, or an arylalkoxy group having 7 to 12 carbon atoms as a substituent. The alkyl group or alkoxy group having 1 to 6 carbon atoms may be any of straight, branched and cyclic, and examples thereof include: methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, isopropyl, sec-butyl, tert-butyl, isopentyl, neopentyl, tert-pentyl, isohexyl, cyclohexyl, methoxy, ethoxy, n-propoxy, n-butoxy, n-pentyloxy, n-hexyloxy, isopropoxy, sec-butoxy, tert-butoxy, isopentyloxy, neopentyloxy, tert-pentyloxy, isohexyloxy, cyclopentyloxy, cyclohexyloxy, and the like. Examples of the aryl group or aryloxy group having 6 to 10 carbon atoms include: phenyl, tolyl, ethylphenyl, o-xylyl, propylphenyl, mesityl, naphthyl, indanyl, phenoxy, tolyloxy, ethylphenoxy, xylyloxy, propylphenoxy, mesityloxy, naphthyloxy, and the like. Examples of the aralkyl group or aralkyloxy group having 7 to 11 carbon atoms include: benzyl, methylbenzyl, dimethylbenzyl, trimethylbenzyl, phenethyl, 1-phenylethyl, 2-phenylisopropyl, naphthylmethyl, benzyloxy, methylbenzyloxy, dimethylbenzyloxy, trimethylbenzyloxy, phenethyloxy, 1-phenylethyloxy, 2-phenylisopropyl, naphthylmethyloxy, and the like.
The above X is preferably a benzene ring group, a naphthalene ring group, or an aromatic ring group substituted with a methyl group or a 1-phenylethyl group.
In the formula (1), R1The hydrocarbon group having 2 to 40 carbon atoms, which may have a hetero atom, may be any of a linear, branched, and cyclic group, and is preferably a group having an aromatic ring structure, and particularly preferably a biphenyl structure represented by the following formula (5). In addition, in R1When the aromatic ring structure is present, the aromatic ring may have a substituent having 1 to 10 carbon atoms. Examples of the substituent having 1 to 10 carbon atoms include an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, an aryl group having 6 to 10 carbon atoms, an aryloxy group having 6 to 10 carbon atoms, an aralkyl group having 7 to 10 carbon atoms, and an aralkyloxy group having 7 to 10 carbon atoms, and specific examples thereof include the above-mentioned substituents, preferably a methyl group, a cyclohexyl group, a phenyl group, a tolyl group, and a benzyl group, and more preferably a methyl group, a phenyl group, and a benzyl group. Further, as the hetero atom, an oxygen atom and the like may be exemplified, which may be contained between carbons constituting a hydrocarbon chain or a hydrocarbon ring.
[ solution 3]
Figure BDA0002404954820000041
In the formula (5), R3Each independently a hydrocarbon group having 1 to 10 carbon atoms, and j each independently an integer of 0 to 4, preferably 0 to 2, more preferably 0 or 1. When the substituent is contained, the total number of carbon atoms is 12 to 40.
In the formula (1), R2Each independently represents a hydroxyl group or a vinylbenzyloxy group represented by the formula (2). In the formula (1), one vinylbenzyloxy group is contained, and according to two R2Whether it is a hydroxyl group or a vinylbenzyloxy group, and a compound in which the number of vinylbenzyloxy groups is 1, 2, or 3 as a whole is present.
The ratio of the hydroxyl group of the phosphorus-containing phenol compound as a raw material to the vinylbenzyloxy group can be adjusted by controlling the reaction conditions described later, and R can be adjusted in the obtained phosphorus-containing vinylbenzyl ether compound2The hydroxyl group and vinylbenzyloxy group of (a). For example, if the amount of vinylbenzyl halide used is increased relative to the phosphorus-containing phenol compound of the raw material, the proportion of vinylbenzyl oxy groups increases.
Two R with respect to formula (1)2Preferably at least one is vinylbenzyloxy, especially in phosphorus-containing vinylbenzyl ether compounds of formula (1), two R2The content of each vinylbenzyloxy group (compound having 3 vinylbenzyloxy groups) is preferably 0.5% by mass or more, more preferably 5% by mass or more.
The phosphorus-containing vinylbenzyl ether compound represented by the formula (1) is obtained by reacting a phosphorus-containing phenol compound represented by the formula (3) and/or the formula (4) with a vinylbenzyl halide.
The phosphorus-containing phenol compound represented by the formula (4) has a phosphorus-containing heterocycle and can be obtained by the reaction method described in Japanese patent laid-open Nos. 60-126293, 61-236787 and 05-331179.
Specific examples of the phosphorus-containing phenol compound represented by the formula (4) include: 10- (2, 5-dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (e.g., HCA-HQ, manufactured by Sansho Co., Ltd.), 10- (2, 7-dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (e.g., HCA-NQ, manufactured by Sansho Co., Ltd.), 8-benzyl-10- (2, 5-dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, 8-benzyl-10- (2, 7-dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, and the like.
Further, by subjecting water to addition reaction with the phosphorus-containing phenol compound represented by the above formula (4), the ring of the phosphorus-containing heterocycle is opened, and the phosphorus-containing phenol compound represented by the formula (3) corresponding to the compound of the above formula (4) can be obtained.
These phosphorus-containing phenol compounds may be used alone or in combination of two or more, and are not limited thereto.
Examples of the vinylbenzyl halide used in the present invention include: p-vinylbenzyl chloride, m-vinylbenzyl chloride, p-vinylbenzyl bromide, m-vinylbenzyl bromide, and the like, and the compounds are not limited to these compounds, and may be used alone or in combination of two or more. Examples of commercially available products include: CMS-14 (manufactured by AGC Seimichem chemical Co., Ltd., for vinylbenzyl chloride), CMS-P (manufactured by AGC Seimichem chemical Co., Ltd., for a mixture of vinylbenzyl chloride and m-vinylbenzyl chloride), and the like.
The reaction of the phosphorus-containing phenol compound with the vinylbenzyl halide is a reaction of a polyphenol with a vinylbenzyl halide, and can be carried out based on a known method. For example, the following methods are available: the phosphorus-containing phenol compound and the vinylbenzyl halide are reacted by adding or dropping an alkali metal hydroxide in a suitable solvent in a batch manner, and the resulting metal halide is separated by filtration or washing with water. Alternatively, the following method is also available: the phosphorus-containing phenol compound and the alkali metal hydroxide are mixed, the vinylbenzyl halide is added or dropped in batches to react, and the generated metal halide is separated by filtration or washing with water.
The blending ratio of the phosphorus-containing phenol compound and the vinylbenzyl halide is 2.0 to 4.0 mol, preferably 2.2 to 3.8 mol, and more preferably 2.5 to 3.5 mol, based on 1 mol of the phosphorus-containing phenol compound. When the vinylbenzyl halide is less than 2.0 mol based on 1 mol of the phosphorus-containing phenol compound, a polyfunctional compound having 3 vinyl groups is hardly obtained. When the amount exceeds 4.0 mol, the amount of unreacted vinylbenzyl halide remaining increases, or the amount of a polymer obtained by a side reaction increases excessively.
The solvent used in the reaction is not particularly limited, and examples thereof include: hydrocarbons such as hexane, heptane, octane, decane, dimethylbutane, pentene, cyclohexane, methylcyclohexane, benzene, toluene, xylene, ethylbenzene, or the like, alcohols such as methanol, ethanol, propanol, butanol, amyl alcohol, hexanol, methylpentyl alcohol, heptanol, cyclohexanol, benzyl alcohol, furfuryl alcohol, or the like, ethers such as ethyl ether, isopropyl ether, butyl ether, diisoamyl ether, methylphenyl ether, ethylphenyl ether, pentylphenyl ether, ethylbenzyl ether, dioxane, methylfuran, tetrahydrofuran, or the like, ketones such as acetone, methyl ethyl ketone, methyl propyl ketone, methyl butyl ketone, methyl amyl ketone, diethyl ketone, ethyl butyl ketone, dipropyl ketone, cyclohexanone, or methyl cellosolve, methyl cellosolve acetate, ethyl cellosolve, cellosolve acetate, ethylene glycol isopropyl ether, diethylene glycol dimethyl ether, methyl ethyl carbitol, methyl butyl ketone, methyl cellosolve acetate, ethyl cellosolve acetate, ethylene glycol isopropyl ether, diethylene glycol dimethyl ether, methyl ethyl carbitol, and the like, Propylene glycol monomethyl ether, dimethylformamide, dimethylsulfoxide and the like are not limited thereto, and may be used alone or in combination of two or more. In addition, when the metal halide produced is removed by washing with water, it is preferable to use a solvent capable of separating the aqueous layer. For example, there may be mentioned: benzene, toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, and the like.
In the present specification, the basic compound refers to a compound which reacts with the halogen of the raw material vinylbenzyl halide to promote the reaction with the phosphorus-containing phenol compound, and includes: and alkaline compounds such as hydroxides of alkali metals including lithium hydroxide, sodium hydroxide, and potassium hydroxide, hydroxides of alkaline earth metals including calcium hydroxide and magnesium hydroxide, and carbonates of alkali metals including sodium carbonate and potassium carbonate. Among them, hydroxides of alkali metals are preferable. Further, these may be used alone or in combination of two or more. The solvent may be used in the form of a solid or a solution such as an aqueous solution, and preferably an aqueous solution. The amount of the basic compound used is 0.5 to 5.0 moles, preferably 1 to 3 moles, and more preferably 1.2 to 2 moles, based on 1 mole of the vinylbenzyl halide. In the case where the amount of the basic compound used is less than 0.5 mol, the reaction does not proceed sufficiently. On the other hand, if it exceeds 5.0 mol, a large amount of acid necessary for neutralization is required, which is not preferable from the economical viewpoint.
In the reaction, a catalyst may also be used as necessary. Examples of the catalyst to be used include: three amines such as benzyl dimethylamine, four ammonium salts such as tetramethyl ammonium chloride and tetramethyl ammonium bromide, phosphines such as triphenyl phosphine and tris (2, 6-dimethoxyphenyl) phosphine, phosphonium salts such as benzyl triphenyl phosphonium chloride, tetrabutyl phosphonium bromide, ethyl triphenyl phosphonium bromide and tetrabutyl phosphonium iodide, and imidazoles such as 2-methylimidazole and 2-ethyl-4-methylimidazole, and these catalysts may be used alone or in combination of two or more. The amount of the catalyst used is 10 parts by mass or less, preferably 5 parts by mass or less, per 100 parts by mass of the raw material.
The reaction temperature is preferably from 30 ℃ to 150 ℃, more preferably from 50 ℃ to 90 ℃. If the reaction temperature is high, polymerization proceeds by reaction of vinyl groups, and if the reaction temperature is too low, the reaction does not proceed and efficiency is poor. Various chromatographic methods or Infrared (IR) spectrum, Ultraviolet (UV) spectrum, etc. can be used for tracing the reaction. For example, the end point can be determined by measuring the residual amount of vinylbenzyl halide of the raw material or the peak value of the functional group involved in the reaction.
In the production process of the present invention, depending on the case where the phosphorus-containing phenol compound represented by the above formula (4) is used as a raw material or the reaction conditions, a phosphorus-containing vinylbenzyl ether compound represented by the following formula (6) may be by-produced.
[ solution 4]
Figure BDA0002404954820000071
In the formula (6), R1、R2And X is independently from R of said formula (1)1、R2And X is the same.
In the production process of the present invention, the phosphorus-containing phenol compound represented by the formula (3) and/or the formula (4) may be obtained by reacting a phosphorus compound represented by the following formula (7) and/or the formula (8) with a quinone compound, and then reacted with a vinylbenzyl halide compound without isolation and purification. In this case, a reaction product of the residual raw material phosphorus compound and the vinylbenzyl halide may be by-produced.
[ solution 5]
Figure BDA0002404954820000081
In the formulae (7) and (8), R1And R of the formula (1)1Are the same meaning.
In the reaction product obtained by the production method of the present invention, the compound represented by the formula (6) and the like may be produced as a by-product together with the phosphorus-containing vinylbenzyl ether compound represented by the formula (1) of the present invention, and a mixture of these by-products may be used as long as the effects of the present invention are not impaired. In this case, the content of the by-product is less than 30% by mass, more preferably less than 20% by mass. These by-products may be separated and removed by purifying the reaction product by distillation or the like.
Since the obtained phosphorus-containing vinylbenzyl ether compound has a radical polymerizability of a vinyl group, it is polymerized by light irradiation or heating to obtain a cured product. As shown in formula (1) and formula (2), R2Being vinylbenzyloxy or hydroxy, hydroxy may also be used in the hardening. In addition, a polymerization inhibitor may be added in advance during storage. Examples of the polymerization inhibitor include quinones, p-phenylenediphenols, phenols, various copper salts, amidines, hydrazines, and the like, and furtherExamples of the metal salt include, but are not limited to, toluquinone, hydroquinone, copper naphthenate, and hydrazine hydrochloride, and two or more of these may be used alone or in combination.
In the curable resin composition containing a phosphorus-containing vinylbenzyl ether compound as an essential component, a radical polymerization initiator may be used as needed. Examples of the radical polymerization initiator that can be used include: methyl ethyl ketone peroxide, cyclohexanone peroxide, methyl acetate peroxide, acetylacetone peroxide, cumene hydroperoxide, benzoyl peroxide, t-butyl peroxybenzoate, and the like, and these are not limited to these, and may be used alone, or two or more kinds may be used in combination.
Various other curable resins or thermoplastic resins can be blended in the resin composition of the present invention. Examples of the curable resin include epoxy resins, vinylbenzyl ether compounds other than those of the present invention, and polyester resins, and examples of the thermoplastic resin include polyethylene, polypropylene, acrylonitrile-butadiene-styrene (ABS) resins, polystyrene, methacrylic resins, polycarbonate, polyphenylene oxide, and polyphenylene sulfide, and are not limited to these resins, and they may be used alone or in combination of two or more. In the case where such another resin is used in combination in the curable resin composition containing the phosphorus-containing vinylbenzyl ether compound represented by formula (1) as an essential component, the phosphorus-containing vinylbenzyl ether compound represented by formula (1) is mainly intended to impart flame retardancy, and therefore, the other resin may be used in an amount of less than 1900 parts by mass per 100 parts by mass of the phosphorus-containing vinylbenzyl ether compound represented by formula (1). In other words, in the case of using the phosphorus-containing vinylbenzyl ether compound of the present invention as a flame retardant in a resin composition containing an epoxy resin or the like as a main component, it is sufficient to add 5 mass% or more to the composition (solid component).
In addition, in the resin composition of the present invention, various fillers can be formulated as necessary. Examples of the filler include: aluminum hydroxide, magnesium hydroxide, talc, calcined talc, clay, kaolin, titanium oxide, glass powder, silica balloon, or the like, or glass fiber, pulp fiber, synthetic fiber, ceramic fiber, or the like, and these are not limited to these, and may be used alone, or two or more kinds may be used in combination. Further, a pigment may be blended.
As a result of evaluating the properties of the composition of the present invention, a cured product comprising a resin composition containing, as an essential component, a phosphorus-containing vinylbenzyl ether compound obtained by reacting a phosphorus-containing phenol compound with a vinylbenzyl halide has flame retardancy without containing a halide, and exhibits a low dielectric constant of 3.2 or less, a low dielectric loss tangent of 0.006 or less without dissociating a halogen at a high temperature, and also has excellent heat resistance.
[ examples ]
The present invention will be specifically described with reference to examples and comparative examples, but the present invention is not limited to these examples. Unless otherwise specified, "part" represents part by mass and "%" represents mass%. The measurement methods were carried out by the following methods, respectively. The units of the equivalent are all "g/eq.
Phosphorus content: sulfuric acid, hydrochloric acid, and perchloric acid are added to a sample, and wet ashing is performed to convert all phosphorus atoms into orthophosphoric acid. Metavanadate and molybdate were reacted in an acidic sulfuric acid solution, and the absorbance at 420nm of the resulting phosphovanadomolybdic acid complex was measured, and the phosphorus atom content determined from a calibration curve prepared in advance using potassium dihydrogen phosphate was expressed in% by. The phosphorus content of the laminate is expressed as the content of the resin component in the laminate. Namely, the phosphorus content of the resin composition.
Combustibility: according to UL94 (safety certification specification by Underwriters laboratories inc.). The 5 test pieces were tested, and based on the total time of the flaming combustion durations after the 1 st and 2 nd contact flames (5 contact flames were 2 times each for 10 times in total), the test pieces were determined using the same criteria, i.e., V-0, V-1, and V-2.
Glass transition temperature (Tg): the peak top temperature of tan was measured by a dynamic viscoelasticity measuring apparatus (EXSTAR 6000 DMS6100 manufactured by SII nanotechnology) GmbH under a temperature rise condition of 5 ℃ per minute.
Relative dielectric constant and dielectric loss tangent: the relative dielectric constant and the dielectric loss tangent at a frequency of 1GHz were determined by a capacitance method using a material analyzer (manufactured by Agilent Technologies) according to IPC-TM-6502.5.5.9.
Field Desorption Mass Spectrometry (FD-MS) analysis: dissolved in tetrahydrofuran (manufactured by Kanto chemical Co., Ltd., for high performance liquid chromatography), and measured by a mass spectrometer (manufactured by JMS-T100GCV, manufactured by Japan electronic Co., Ltd.).
GPC (Gel Permation Chromatography): a column (TSKgelG 4000H, manufactured by Tosoh corporation, TSKgelG 4000H) was serially connected to a main body (HLC-8220 GPC, manufactured by Tosoh corporation, Ltd.)XL、TSKgelG3000HXL、TSKgelG2000HXL) And the column temperature was set to 40 ℃. In addition, Tetrahydrofuran (THF) was used as an eluent, and a differential refractive index detector was used as a detector, with a flow rate of 1 mL/min. The measurement sample used was 50. mu.L of a sample obtained by dissolving 0.1g of the sample in 10mL of THF and filtering the solution through a microfilter. The data was processed using GPC-8020 model II version 6.00, manufactured by Tosoh corporation.
IR (infrared absorption spectrum): the cell used was KRS-5, a sample prepared by dissolving in THF was applied to the cell, dried, and the wave number was measured at 650cm after drying, using a Fourier transform type infrared spectrophotometer (manufactured by Perkin Elmer precision, Spectrum-Fourier transform Infrared Spectrometer)1760X-1~4000cm-1Absorbance of (b).
The vinylbenzyl halide, the phosphorus-containing phenol compound, and other materials used in the following examples are as follows.
CMS-P: mixture of p-vinylbenzyl chloride and m-vinylbenzyl chloride (manufactured by AGC seimi chemical Co., Ltd.)
CMS-14: para vinylbenzyl chloride (manufactured by AGC seimi chemical Co., Ltd.)
HCA ═ NQ: 10- (2, 7-Dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (manufactured by Sanphotochemical Co., Ltd., phosphorus content: 8.3%)
HCA-HQ: 10- (2, 5-dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide (manufactured by Sanphotochemical Co., Ltd., phosphorus content: 9.6%)
HCA: 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (manufactured by Sanphotochemical Ltd., phosphorus content: 14.4%)
NQ: 1, 4-naphthoquinone (4% water-containing product, Kawasaki chemical Co., Ltd.)
TBAB: catalyst, tetrabutylammonium bromide (reagent)
TMAC: catalyst, tetramethylammonium chloride (reagent)
Pabucillu (Perbutyl) P: a radical polymerization initiator, 1, 4-bis [ (t-butylperoxy) isopropyl ] benzene (manufactured by Nippon grease Co., Ltd.)
AO-60: an antioxidant, pentaerythritol tetrakis [3- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] (manufactured by Addicke (ADEKA) Co., Ltd.)
Example 1
In a reaction apparatus equipped with a stirrer, a thermometer, and a cooling tube, 187 parts of HCA as a phosphorus-containing phenol compound, 244 parts of CMS-P as a vinylbenzyl halide (3.2 moles per 1 mole of the phosphorus-containing phenol compound), 8.6 parts of TBAB as a catalyst, and 162 parts of diethylene glycol dimethyl ether as a solvent were charged, and the temperature was raised to 75 ℃. 392 parts of a 49% aqueous sodium hydroxide solution (3.0 mol based on 1 mol of vinylbenzyl halide) as an alkali metal was added dropwise over 5 hours at 75 ℃. After the completion of the dropwise addition, the reaction was continued until the reaction was sufficiently completed by following the residual amount of vinylbenzyl halide by gas chromatography while keeping the reaction temperature at 75 ℃. Thereafter, the pressure was reduced and the solvent and water were recovered. Toluene 870 parts was added for dilution. 160 parts of ion exchange water is added, and the mixture is neutralized by using 35% hydrochloric acid until the pH value is 5-6. Standing and separating and removing the water layer. And repeatedly washing and cleaning for 3-5 times and separating and removing a water layer. The pressure was reduced at 75 ℃ and the dehydration was carried out under reflux. Filtration is carried out, and then the solvent is recovered. The obtained phosphorus-containing vinylbenzyl ether compound (resin 1) was a dark brown solid substance. The GPC diagram of resin 1 is shown in fig. 1, and the IR diagram is shown in fig. 2. As a result of the FD-MS analysis, 508.2 as a monofunctional vinyl resin, 624.3 as a difunctional vinyl resin, and 740.2 as a trifunctional vinyl resin were confirmed, respectively, and the average number of vinylbenzyloxy groups was 2.0. The phosphorus content was 4.1%.
After 100 parts of the obtained phosphorus-containing vinylbenzyl ether compound was uniformly dissolved in 100 parts of toluene, 0.5 part of perbutylu (Perbutyl) P and 600.2 parts of AO were added to the solution, and uniformly mixed to obtain a varnish of the resin composition.
The obtained varnish of the resin composition was impregnated in glass cloth (manufactured by ritong textile gmbh, WEA7628XS13, 0.18mm thick), and then heated at 130 ℃ for 5 minutes, thereby drying, to obtain a prepreg. Copper foils (HS 1-M2-VSP, thickness 35 μ M, Rz: 1.2 μ M) were superposed on top of and under 8 sheets of the resulting prepreg, and vacuum pressing was performed under 2MPa at 130 ℃ for 130 minutes +210 ℃ for 180 minutes to obtain a laminate having a thickness of 1.6 mm. Both surfaces of the obtained laminate were etched to obtain a test piece for flame retardancy measurement. The glass transition temperature and flame retardancy of the laminate are shown in table 1.
The obtained prepreg was loosened and made into a powdery prepreg powder passing through a 100 mesh sieve. The obtained prepreg powder was put into a fluororesin mold, and vacuum-pressed at 2MPa under a temperature condition of 130 ℃ for 130 minutes +210 ℃ for 180 minutes, to obtain a 50mm square 12mm thick test piece. The results of the relative dielectric constant and the dielectric loss tangent of the test piece are shown in table 1.
Example 2
In the same apparatus as in example 1, 162 parts of HCA-HQ as a phosphorus-containing phenol compound, 7.8 parts of TBAB as a catalyst, and 140 parts of diethylene glycol dimethyl ether as a solvent were charged, and the temperature was raised to 75 ℃. At 75 ℃, 202 parts of a 50% potassium hydroxide aqueous solution (1.2 moles per 1 mole of vinylbenzyl halide) as an alkali metal was added dropwise while paying attention to heat generation. 229 parts of CMS-14 (3.0 moles per 1 mole of the phosphorus-containing phenol compound) as a vinylbenzyl halide was charged over 3 hours while maintaining the reaction temperature at 65 to 75 ℃. After the completion of the charge, the reaction was continued until the reaction was sufficiently completed by tracing the residual amount of vinylbenzyl halide by gas chromatography while keeping the reaction temperature at 75 ℃. Thereafter, the pressure was reduced and the solvent and water were recovered. 785 parts of toluene was added thereto for dilution. 160 parts of ion exchange water is added, and the mixture is neutralized by using 35% hydrochloric acid until the pH value is 5-6. Standing and separating and removing the water layer. And repeatedly washing and cleaning for 3-5 times and separating and removing a water layer. The pressure was reduced at 75 ℃ and the dehydration was carried out under reflux. Filtration is carried out, and then the solvent is recovered. The obtained phosphorus-containing vinylbenzyl ether compound (resin 2) was a pale yellow semi-solid substance. As a result of FD-MS analysis, 458.2 as a monofunctional vinyl resin, 574.2 as a difunctional vinyl resin, and 690.2 as a trifunctional vinyl resin were confirmed, respectively, and the average number of vinylbenzyloxy groups was 1.9. The phosphorus content was 4.6%.
A resin composition varnish, a prepreg, and a laminate were obtained in the same manner as in example 1. The measurement results of the glass transition temperature, flame retardancy, relative dielectric constant, and dielectric loss tangent are shown in table 1.
Example 3
108 parts of HCA and 162 parts of diethylene glycol dimethyl ether were charged into the same apparatus as in example 1, and the temperature was raised to 75 ℃. While paying attention to the exothermic reaction, 55.8 parts of NQ were added in portions. After the reaction was continued at 85 ℃ for 30 minutes, the temperature was raised to 110 ℃ and the reaction was further carried out for 2 hours. The temperature was lowered to 75 ℃, and CMS-P191 parts (2.5 moles per 1 mole of the phosphorus-containing phenol compound produced by the reaction of HCA and NQ) as a vinylbenzyl halide and TBAB 7.1 parts as a catalyst were added and mixed. 205 parts of a 49% aqueous sodium hydroxide solution (2.0 moles per 1 mole of vinylbenzyl halide) as an alkali metal was added dropwise over 5 hours while paying attention to heat generation at 75 ℃. After the completion of the dropwise addition, the reaction was continued until the reaction was sufficiently completed by following the residual amount of vinylbenzyl halide by gas chromatography while keeping the reaction temperature at 75 ℃. Thereafter, the pressure was reduced and the solvent and water were recovered. 830 parts of toluene was added thereto to dilute the mixture. 160 parts of ion exchange water is added, and the mixture is neutralized by using 35% hydrochloric acid until the pH value is 5-6. Standing and separating and removing the water layer. And repeatedly washing and cleaning for 3-5 times and separating and removing a water layer. The pressure was reduced at 75 ℃ and the dehydration was carried out under reflux. Filtration is carried out, and then the solvent is recovered. The obtained phosphorus-containing vinylbenzyl ether compound (resin 3) was a dark brown solid. As a result of the FD-MS analysis, 508.2 as a monofunctional vinyl resin, 624.3 as a difunctional vinyl resin, and 740.2 as a trifunctional vinyl resin were confirmed, respectively, and the average number of vinylbenzyloxy groups was 1.7. The phosphorus content was 4.6%.
A resin composition varnish, a prepreg, and a laminate were obtained in the same manner as in example 1. The measurement results of the glass transition temperature, flame retardancy, relative dielectric constant, and dielectric loss tangent are shown in table 1.
Comparative example 1
A dark brown phosphorus-containing vinylbenzyl ether compound (resin H1) was obtained in a solid state in the same apparatus as in example 1 except that 187 parts of HCA ═ NQ, 114 parts of CMS-14 (1.5 mol based on 1 mol of the phosphorus-containing phenol compound), 6.0 parts of TBAB, 183 parts of a 49% aqueous sodium hydroxide solution (3.0 mol based on 1 mol of the vinylbenzyl halide) and 640 parts of toluene were used as the phosphorus-containing phenol compound. As a result of FD-MS analysis, 508.2 as a monofunctional vinyl resin and 624.3 as a difunctional vinyl resin were confirmed, but 740.2 as a trifunctional vinyl resin was not confirmed. The average number of vinylbenzyloxy groups was 1.4. The phosphorus content was 5.6%.
A resin composition varnish, a prepreg, and a laminate were obtained in the same manner as in example 1. The measurement results of the glass transition temperature, flame retardancy, relative dielectric constant, and dielectric loss tangent are shown in table 1.
Comparative example 2
A phosphorus-containing vinylbenzyl ether compound (resin H2) was obtained in the same manner as in example 2, except that 155 parts of diphenylphosphinyl hydroquinone, which is a phosphorus-containing phenol compound, was used in the same apparatus as in example 1. The phosphorus content is 5.7%
A resin composition varnish, a prepreg, and a laminate were obtained in the same manner as in example 1. The measurement results of the glass transition temperature, flame retardancy, relative dielectric constant, and dielectric loss tangent are shown in table 1.
Comparative example 3
A bromine-containing vinylbenzyl ether compound (resin H3) was obtained in the same manner as in example 2 except that 170 parts of tetrabromobisphenol a, 90 parts of toluene as a reaction solvent, 97.9 parts of CMS-P as a vinylbenzyl halide, 0.9 part of TMAC as a catalyst, and 83.1 parts of a 49% aqueous sodium hydroxide solution as an alkali metal were used instead of the phosphorus-containing phenol compound. The average number of vinylbenzyloxy groups was 2.0. The bromine content was 42%.
A resin composition varnish, a prepreg, and a laminate were obtained in the same manner as in example 1. The measurement results of the glass transition temperature, flame retardancy, relative dielectric constant, and dielectric loss tangent are shown in table 1.
[ Table 1]
Figure BDA0002404954820000141
As shown in Table 1, the phosphorus-containing vinyl resin of the present invention has flame retardancy without containing halogen, and among the physical properties of the cured product, has excellent dielectric properties, particularly excellent heat resistance.

Claims (7)

1. A phosphorus-containing vinylbenzyl ether compound represented by the following formula (1),
Figure FDA0002404954810000011
in the formula (1), R1A C2-40 hydrocarbon group which may have a hetero atom, R2Each independently represents a hydroxyl group or a vinylbenzyloxy group represented by the formula (2), and X represents a trivalent aromatic hydrocarbon group having 6 to 20 carbon atoms.
2. A process for producing a phosphorus-containing vinylbenzyl ether compound, which comprises reacting a vinylbenzyl halide in an amount of 2.0 to 4.0 mol per 1 mol of at least one phosphorus-containing phenol compound represented by the following formula (3) or (4),
Figure FDA0002404954810000012
in the formulae (3) and (4), R1Is a C2-40 hydrocarbon group which may have a hetero atom, and X is a trivalent C6-20 aromatic hydrocarbon group.
3. The process for producing a phosphorus-containing vinylbenzyl ether compound according to claim 2, wherein the phosphorus-containing phenol compound is at least one selected from the group consisting of 10- (dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, 10- (dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, 8-benzyl-10- (dihydroxyphenyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide, and 8-benzyl-10- (dihydroxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene-10-oxide.
4. The process for producing a phosphorus-containing vinylbenzyl ether compound according to claim 2 or 3, wherein the basic compound is used in an amount of 0.5 to 5 mol based on 1 mol of the vinylbenzyl halide.
5. A resin composition comprising the phosphorus-containing vinylbenzyl ether compound according to claim 1 as an essential component and at least one of a thermosetting resin and a thermoplastic resin.
6. A laminate for an electronic circuit substrate, which comprises the phosphorus-containing vinylbenzyl ether compound according to claim 1 as an essential component.
7. A laminate for an electronic circuit board, which is produced by using the resin composition according to claim 5.
CN202010158621.8A 2019-03-13 2020-03-09 Phosphorus-containing vinylbenzyl ether compound, process for producing the same, resin composition, and laminate for circuit board Pending CN111690001A (en)

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