CN111689765A - Preparation method of casting ladle for casting - Google Patents
Preparation method of casting ladle for casting Download PDFInfo
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- CN111689765A CN111689765A CN202010473215.0A CN202010473215A CN111689765A CN 111689765 A CN111689765 A CN 111689765A CN 202010473215 A CN202010473215 A CN 202010473215A CN 111689765 A CN111689765 A CN 111689765A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/10—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
- C04B35/101—Refractories from grain sized mixtures
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3232—Titanium oxides or titanates, e.g. rutile or anatase
- C04B2235/3234—Titanates, not containing zirconia
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3427—Silicates other than clay, e.g. water glass
- C04B2235/3463—Alumino-silicates other than clay, e.g. mullite
- C04B2235/3472—Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/349—Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
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- C04B2235/428—Silicon
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- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
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Abstract
The invention provides a preparation method of a casting ladle for casting, and the preparation method comprises the steps of S1, raw material preparation, wherein the raw materials used by the casting ladle are sequentially put into a stirrer for mixing and stirring, and 15% of water is added for mixing to obtain a mixed solution for later use; s2, pouring the mixed solution into a vacuum pug mill for marking to obtain a straight barrel, a ladle opening and an arc-shaped bent pipe for later use; s3, placing the straight barrel, the ladle opening and the bent pipe with the arc shape into a metal mold for molding, shaping the molded straight barrel, the ladle opening and the bent pipe with the arc shape to obtain a semi-finished product, wherein the molded ladle opening extends out of the top of the straight barrel, one end of the arc-shaped bent pipe is communicated with the straight barrel, and the other end of the arc-shaped bent pipe is communicated with the ladle opening. The invention has the advantages that the arc-shaped bent pipe can reflux the solution which is not discharged from the ladle opening, so that the liquid attached to the end part of the ladle opening is prevented from dripping, on one hand, the resource can be saved, and on the other hand, the danger caused by the liquid dripping inside the ladle opening is avoided.
Description
Technical Field
The invention relates to the technical field of casting ladles, in particular to a preparation method of a casting ladle for casting.
Background
The casting ladle is used for casting operation in a casting workshop, and is transported to a casting mould by a travelling crane for casting after receiving molten metal in front of the casting ladle, and the casting ladle is divided into a ladle, a teapot ladle, a ductile iron ladle and other various types. The ladle suspender and the hanging ring are formed by forging, and have better cutting strength, safety and reliability than the common steel plate. Meanwhile, the volume and the material of the bag are manufactured according to the national mechanical industry standard (the standards are JB5550-91 and JB/T5771-91). The gear box adopts double worm wheel pair transmission, although the manufacturing requirement is high, the transmission is flexible and free, and the bidirectional reversibility is good.
However, in the use process of the existing casting ladle, after the liquid in the casting ladle is discharged, the liquid attached to the position of the casting ladle opening is easy to drip, on one hand, resources are wasted, and the liquid dripping on the other reverse side is easy to cause danger, so that the use effect is poor.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a preparation method of a casting ladle for casting.
The invention solves the technical problems through the following technical means:
a preparation method of a casting ladle for casting comprises the following steps:
s1, preparing raw materials, namely sequentially putting the raw materials used by the ladle into a stirrer for mixing and stirring, and then adding 15% of water for mixing to obtain a mixed solution for later use;
s2, pouring the mixed solution into a vacuum pug mill for marking to obtain a straight barrel, a ladle opening and an arc-shaped bent pipe for later use;
s3, placing the straight barrel, the ladle opening and the bent pipe with the arc shape into a metal mold for molding, and shaping the molded straight barrel, the ladle opening and the bent pipe with the arc shape to obtain a semi-finished product, wherein the molded ladle opening extends out of the top of the straight barrel, one end of the arc-shaped bent pipe is communicated with the straight barrel, the other end of the arc-shaped bent pipe is communicated with the ladle opening, and the end part of the arc-shaped bent pipe connected with the ladle opening is parallel to the top of the straight barrel;
s4, placing the semi-finished product into a baking oven for baking for 24 hours;
s5, placing the baked semi-finished product into a kiln for calcination, wherein the calcination temperature is 1000-1250 ℃, and the calcination time is 20 hours;
and S6, cooling and taking out to obtain a finished product.
Preferably, the proportion of the casting ladle raw materials is as follows: 5-10% of mullite, 10-20% of mullite powder, 20-30% of high-alumina bauxite powder, 20-25% of raw bauxite powder, 20-30% of kaolin, 5-10% of aluminum titanate, 3-5% of thickening agent, 1-5% of adhesive, 1-3% of additive and 15% of added water.
Preferably, the mullite powder has a mesh number of 100-.
Preferably, the additive is a mixture of industrial sulfur powder, sericite powder, metallic silicon and dispersed emulsion powder, and the weight ratio of the industrial sulfur powder, the sericite powder, the metallic silicon and the dispersed emulsion powder is 2: 0.5: 0.5: 1.
preferably, a one-way diaphragm is arranged inside the arc-shaped bent pipe, and the one-way diaphragm is led towards the inside of the straight barrel.
The invention has the advantages that: the pouring ladle mouth after the shaping stretches out straight barrel head portion, straight barrel of arc return bend one end intercommunication, the other end intercommunication pouring ladle mouth, and the arc return bend tip of connecting on the pouring ladle mouth is parallel with straight barrel head portion, can be so when pouring ladle mouth discharge solution, the arc return bend can flow back to the solution that does not discharge in the pouring ladle mouth, avoid adhering to the liquid drippage of pouring ladle mouth end portion, on the one hand can resources are saved, on the other hand avoids pouring ladle mouth inside liquid drippage to produce dangerously, excellent in use effect.
Drawings
FIG. 1 is a schematic view showing the structure of a casting ladle according to an embodiment of the present invention.
Reference numbers in the figures: 10. a straight barrel 20, a ladle opening 30, an arc-shaped bent pipe 31 and a one-way diaphragm.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
As shown in fig. 1, the method for manufacturing a casting ladle according to the present embodiment includes the following steps:
s1, preparing raw materials, namely sequentially putting the raw materials used by the ladle into a stirrer for mixing and stirring, and then adding 15% of water for mixing to obtain a mixed solution for later use;
s2, pouring the mixed solution into a vacuum pug mill for marking to obtain a straight barrel 10, a ladle opening 20 and an arc-shaped bent pipe 30 for later use;
the vacuum pugging is that when pug enters a vacuum chamber of a vacuum pug mill, the air pressure in air bubbles in the pug is greater than the air pressure in the vacuum chamber, the bubbles expand to reduce the pressure and reduce the thickness of the pug film, at the moment, the strength of the pug film is correspondingly reduced, when the pressure difference between the air bubbles and the vacuum chamber is enough to break the pug film, the air is pumped away in the vacuum chamber, if the pug strips are thick or the air bubbles are deep, the pressure difference is not enough to break the pug, the air can remain in the pug, and the factors influencing the vacuum pug milling mainly comprise the vacuum degree, the moisture and uniformity of added mud cakes, the temperature, the feeding speed, the structure of the pug mill and the like;
the mud cake obtained by filter pressing has uneven distribution of water and solid particles. The pug has an oriented structure, so that the blank shrinks unevenly, and drying and firing cracks are caused. The mud cake contains a large amount of air, the air content is 7% -10%, the air blocks the wetting of solid particles and water, reduces the plasticity of the mud, increases the elastic deformation of the mud during molding, and causes product defects. After the vacuum pugging, the volume of the pug air can be reduced to 0.5% -1%, and due to the kneading and extruding effects of the spiral on the pug, the directional structure of the pug is improved, and the components are more uniform. The shrinkage of the green body is reduced, the drying strength is multiplied, and the product performance is obviously improved;
s3, placing the straight barrel, the ladle opening and the bent pipe with the arc shape into a metal mold for molding, and shaping the molded straight barrel 10, the ladle opening 20 and the bent pipe with the arc shape 30 to obtain a semi-finished product, wherein the molded ladle opening 20 extends out of the top of the straight barrel, one end of the arc-shaped bent pipe 30 is communicated with the straight barrel 10, the other end of the arc-shaped bent pipe is communicated with the ladle opening 20, and the end part of the arc-shaped bent pipe 30 connected with the ladle opening 20 is parallel to the top of the straight barrel 10;
the straight bucket top portion is stretched out to the ladle mouth 20 after the shaping, straight bucket 10 of arc return bend 30 one end intercommunication, other end intercommunication ladle mouth 20, and connect the arc return bend 30 tip on the ladle mouth 20 parallel with straight bucket 10 top, can make during ladle mouth 20 discharge solution, arc return bend 30 can flow back to the solution that does not discharge in the ladle mouth 20, avoid attached to the liquid drippage at ladle mouth 20 tip, but resources are saved on the one hand, on the other hand avoids the inside liquid drippage of ladle mouth 20 to produce danger, excellent in use effect.
S4, placing the semi-finished product into a baking oven for baking for 24 hours;
s5, placing the baked semi-finished product into a kiln for calcination, wherein the calcination temperature is 1000-1250 ℃, and the calcination time is 20 hours;
and S6, cooling and taking out to obtain a finished product. .
The proportion of the casting ladle raw materials is as follows: 5-10% of mullite, 10-20% of mullite powder, 20-30% of high-alumina bauxite powder, 20-25% of raw bauxite powder, 20-30% of kaolin, 5-10% of aluminum titanate, 3-5% of thickening agent, 1-5% of adhesive, 1-3% of additive and 15% of added water.
The mullite powder has the mesh number of 100-200 meshes, the high-alumina powder has the mesh number of 200-325 meshes, the raw alumina powder has the mesh number of 100-180 meshes, and the kaolin has the mesh number of 100-180 meshes.
The additive is a mixed material of industrial sulfur powder, sericite powder, silicon metal and dispersed emulsion powder, and the weight ratio of the industrial sulfur powder, the sericite powder, the silicon metal and the dispersed emulsion powder is 2: 0.5: 0.5: 1.
the pouring ladle is prepared by the above proportion and the raw materials, so that the pouring ladle has high strength and good stability, the pouring gate can be effectively prevented from being washed away in the molten iron pouring ladle process, the service life of the pouring gate is long, aluminum titanate and refractory fibers are added into the raw materials, the high-temperature resistance of the pouring gate can be effectively enhanced, and the service life of the pouring gate is prolonged.
The inside of the arc elbow 30 is provided with a one-way diaphragm 31, and the one-way diaphragm 31 is opened towards the inside of the straight barrel 10.
Through the setting of one-way diaphragm 31 for solution in the straight bucket 10 can not get into through arc return bend 30 and waters in the ladle opening 20, avoids producing the refluence phenomenon, and the result of use is better.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (5)
1. A preparation method of a casting ladle for casting is characterized by comprising the following steps: the method comprises the following steps:
s1, preparing raw materials, namely sequentially putting the raw materials used by the ladle into a stirrer for mixing and stirring, and then adding 15% of water for mixing to obtain a mixed solution for later use;
s2, pouring the mixed solution into a vacuum pug mill for marking to obtain a straight barrel, a ladle opening and an arc-shaped bent pipe for later use;
s3, placing the straight barrel, the ladle opening and the bent pipe with the arc shape into a metal mold for molding, and shaping the molded straight barrel, the ladle opening and the bent pipe with the arc shape to obtain a semi-finished product, wherein the molded ladle opening extends out of the top of the straight barrel, one end of the arc-shaped bent pipe is communicated with the straight barrel, the other end of the arc-shaped bent pipe is communicated with the ladle opening, and the end part of the arc-shaped bent pipe connected with the ladle opening is parallel to the top of the straight barrel;
s4, placing the semi-finished product into a baking oven for baking for 24 hours;
s5, placing the baked semi-finished product into a kiln for calcination, wherein the calcination temperature is 1000-1250 ℃, and the calcination time is 20 hours;
and S6, cooling and taking out to obtain a finished product.
2. The method of manufacturing a ladle for casting according to claim 1, wherein: the proportion of the casting ladle raw materials is as follows: 5-10% of mullite, 10-20% of mullite powder, 20-30% of high-alumina bauxite powder, 20-25% of raw bauxite powder, 20-30% of kaolin, 5-10% of aluminum titanate, 3-5% of thickening agent, 1-5% of adhesive, 1-3% of additive and 15% of added water.
3. The method of manufacturing a ladle for casting according to claim 2, wherein: the mullite powder has the mesh number of 100-200 meshes, the high-alumina powder has the mesh number of 200-325 meshes, the raw alumina powder has the mesh number of 100-180 meshes, and the kaolin has the mesh number of 100-180 meshes.
4. The method of manufacturing a ladle for casting according to claim 2, wherein: the additive is a mixed material of industrial sulfur powder, sericite powder, silicon metal and dispersed emulsion powder, and the weight ratio of the industrial sulfur powder, the sericite powder, the silicon metal and the dispersed emulsion powder is 2: 0.5: 0.5: 1.
5. the method of manufacturing a ladle for casting according to claim 1, wherein: the arc-shaped bent pipe is internally provided with a one-way diaphragm, and the one-way diaphragm is led to the inside of the straight barrel.
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CN108046837A (en) * | 2018-01-30 | 2018-05-18 | 黎文泰 | A kind of ladle castable refractory and preparation method thereof |
CN109128043A (en) * | 2018-09-03 | 2019-01-04 | 长兴中建耐火材料科技有限公司 | A kind of dedicated cast gate of molten iron casting ladle protection against erosion and preparation method thereof |
CN208929203U (en) * | 2018-07-31 | 2019-06-04 | 河北工业职业技术学院 | A kind of bottom pour ladle |
CN209421785U (en) * | 2018-08-12 | 2019-09-24 | 武义三合不锈钢制品有限公司 | A kind of antidrip falls oil bottle |
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2020
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Application publication date: 20200922 |