CN111688370B - Carbon ribbon for manufacturing braille books and preparation method thereof - Google Patents

Carbon ribbon for manufacturing braille books and preparation method thereof Download PDF

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Publication number
CN111688370B
CN111688370B CN202010585282.1A CN202010585282A CN111688370B CN 111688370 B CN111688370 B CN 111688370B CN 202010585282 A CN202010585282 A CN 202010585282A CN 111688370 B CN111688370 B CN 111688370B
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foaming
layer
base material
braille
weight
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CN111688370A (en
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乔鲜花
抄冬枝
邓丽霞
邢文娟
刘海军
杨磊
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Jiaozuo Zhuoli Film Material Co ltd
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Jiaozuo Zhuoli Membrane Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41JTYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J31/00Ink ribbons; Renovating or testing ink ribbons
    • B41J31/05Ink ribbons having coatings other than impression-material coatings
    • B41J31/06Ink ribbons having coatings other than impression-material coatings the coatings being directly on the base material, i.e. below impression transfer material; Ink ribbons having base material impregnated with material other than impression material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/32Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D191/00Coating compositions based on oils, fats or waxes; Coating compositions based on derivatives thereof
    • C09D191/06Waxes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/02Condensation polymers of aldehydes or ketones only
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/255Polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/50Adhesives in the form of films or foils characterised by a primer layer between the carrier and the adhesive
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/02CO2-releasing, e.g. NaHCO3 and citric acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/22Expandable microspheres, e.g. Expancel®
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2391/00Characterised by the use of oils, fats or waxes; Derivatives thereof
    • C08J2391/06Waxes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2433/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2433/00Presence of (meth)acrylic polymer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • C09J2467/006Presence of polyester in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2491/00Presence of oils, fats or waxes
    • C09J2491/003Presence of oils, fats or waxes in the primer coating

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

The invention discloses a carbon ribbon for manufacturing braille books and a preparation method thereof, which comprises a base material, and a back coating and a thermal transfer printing layer which are respectively coated on two sides of the base material, wherein the thermal transfer printing layer is divided into two layers, and the surface of one side of the base material is sequentially provided with a foaming layer and a bonding layer from inside to outside, and the foaming layer is composed of the following raw materials in percentage by weight: 20-40% of foaming microcapsules, 15-35% of water-based wax emulsion, 0.2-0.5% of base material wetting agent, 0.1-0.3% of defoaming agent, 15-35% of ethanol and 15-35% of deionized water. The invention has the innovation points that the foaming layer containing the foaming microcapsules is added in the carbon ribbon, the sodium bicarbonate in the foaming microcapsules is decomposed and foamed in the transfer printing process, the printing material can have raised granular feeling, the Braille hand feeling is identifiable, the printing is quicker and faster, the scanning is realized, the requirement on the internal paper of the Braille book is not high, the material selection is wider, and the manufacturing cost of the Braille book is reduced.

Description

Carbon ribbon for manufacturing braille books and preparation method thereof
Technical Field
The invention belongs to the technical field of hot stamping materials, and particularly relates to a carbon ribbon for manufacturing braille books and a preparation method thereof.
Background
The proportion of the total number of blind people and the types of braille publications owned by all people in China is about 60000: 1 in the production of braille books, but the braille publication industry in China is very slow to develop. In recent years, the desire of vast blind people to read books, increase skills and participate in society is increasingly strong, and the desire of most blind people cannot be realized due to the serious shortage of braille publishing expenses and the limitation of the economic conditions of the blind people. The condition greatly restricts the improvement of the overall culture level of the blind, and the publication of the braille publication is limited by complicated processing and high cost and serious loss.
The thermal transfer ribbon prints, has advantages such as convenient to use, printing quality are clear, the scanner of being convenient for discerns and reads, and the printing colour fastness is high, can preserve for a long time, therefore receives the user's favor deeply. The thermal transfer ribbon has great potential when being applied to manufacturing Braille books, and is not reported at present.
Disclosure of Invention
In order to solve the problems in the prior art, the invention aims to provide a carbon ribbon for manufacturing Braille books, which can print protruding particles with stereoscopic impression and recognizable hand feeling, so that the carbon ribbon is used for manufacturing Braille books.
The invention also discloses a preparation method of the carbon ribbon for manufacturing the Braille books.
In order to achieve the purpose, the invention adopts the following technical scheme:
the carbon ribbon comprises a base material, a back coating layer and a thermal transfer layer, wherein the back coating layer and the thermal transfer layer are respectively coated on two sides of the base material, the thermal transfer layer is divided into two layers, the surface of one side of the base material is sequentially provided with a foaming layer and a bonding layer from inside to outside, and the foaming layer is composed of the following raw materials in percentage by weight: 20-40% of foaming microcapsules, 15-35% of water-based wax emulsion, 0.2-0.5% of base material wetting agent, 0.1-0.3% of defoaming agent, 15-35% of ethanol and 15-35% of deionized water. The base material is a PET film; the back coating is composed of organosilicon modified acrylic acid.
Specifically, the foaming microcapsule consists of TPU resin, sodium bicarbonate, butanone and a coagulation solvent; the mass ratio of the TPU resin to the sodium bicarbonate is 1: 0.3-0.6; the condensing solvent is toluene. Among them, the TPU resin preferably has an elongation of more than 300%. The coagulating solvent is toluene, and the addition amount is 3-8 times of the mass of sodium bicarbonate. The addition amount of butanone is 3-10 times of the mass of sodium bicarbonate.
Further preferably, the foaming microcapsule is prepared by the following method: dissolving TPU resin in butanone by heating, adding sodium bicarbonate when the temperature is reduced to below 35 ℃, dispersing for 8-10h by using a high-speed shearing emulsifying machine, adding a coagulating solvent, continuously dispersing and uniformly mixing to generate flocculation, standing for about 24h, and removing supernatant; then washing with a mixed solvent of water and ethanol to obtain microcapsule slurry; placing the microcapsule slurry in a flat-bottom triangular flask, placing in a vacuum drying oven, vacuumizing (generally vacuumizing for about 1h to remove part of the redundant volatile solvent such as butanone, toluene, ethanol, etc.), taking out the flat-bottom triangular flask, placing on a reciprocating shaker, horizontally and repeatedly rolling into granules (about 2-24 h), and grading with a grading sieve to obtain the foamed microcapsules with the particle size of 1-3 microns.
Further preferably, the rotating speed of the high-speed shearing emulsifying machine is 800-1000 rpm.
Specifically, the bonding layer is composed of the following raw materials in percentage by weight: the water-based acrylic resin, the aldehyde ketone resin, the base material wetting agent, the defoaming agent, the carbon black, the ethanol and the deionized water respectively account for 10-30%, 0.2-0.5%, 0.1-0.3%, 5-15%, 15-35% and 15-35% of the total weight.
The invention provides a preparation method of the carbon ribbon for manufacturing Braille books, which comprises the following steps:
1) coating a back coating on one surface of the base material, and drying;
2) coating a foaming layer on the other surface of the base material in an amount of 2.0 to 4.0g/m2Drying at 40-80 ℃ and entering the next working procedure;
3) coating an adhesive layer on the surface of the foaming layer, wherein the coating weight is 0.5-1.5 g/m2And drying at 40-80 ℃ to obtain the carbon ribbon.
Compared with the prior art, the invention has the beneficial effects that:
in the invention, the Braille book is directly identified by hands, and materials with relatively high safety level are required to be selected for resin and carbon black. The invention has the innovation points that the foaming layer containing the foaming microcapsules is added in the carbon ribbon, the sodium bicarbonate in the foaming microcapsules is decomposed and foamed in the transfer printing process, the printing material can have raised granular feeling, the Braille hand feeling is identifiable, the printing is quicker and faster, the scanning is possible, the requirement on the internal paper of the Braille book is not high, the material selection is wider, and the manufacturing cost of the Braille book is reduced.
Drawings
Fig. 1 is a schematic cross-sectional view of a carbon ribbon for braille book production according to the present invention, wherein a is a back coating layer, b is a base material, c is a foaming layer, and d is a bonding layer.
Detailed Description
The technical solution of the present invention is further described in detail with reference to the following examples, but the scope of the present invention is not limited thereto.
Example 1
On a base material made of a base material PET film (thickness 4.5 μm, manufactured by Koehne materials Co., Ltd., Henan) by a conventional method in the art, each layer was coated by the following steps, and finally a carbon tape for Braille book production was produced.
1) Foaming microcapsule
Adding 20 parts by weight of TPU resin (PEARLSTICK 5715 manufactured by Lubrizol corporation) into 40 parts by weight of butanone, heating and stirring for 30 minutes to completely dissolve, adding 10 parts by weight of sodium bicarbonate (food grade, Shandong Hai Kangshi group Limited) when naturally cooling to below 35 ℃, then dispersing for 8-10 hours by using a high-speed shearing emulsifying machine with the rotating speed of 900rpm, adding a coagulating solvent (30 parts by weight of methylbenzene) to continue dispersing and uniformly mixing to generate flocculation, standing for 24 hours, removing supernatant, washing with a mixed solvent of water and ethanol with the volume ratio of 1:1 to obtain microcapsule slurry, placing the microcapsule slurry into a flat-bottom triangular flask, placing the flat-bottom triangular flask into a vacuum drying box, vacuumizing for 1 hour, taking out the flat-bottom triangular flask, placing the flat-bottom triangular flask on a reciprocating shaker for 15 hours to horizontally and repeatedly roll into granules, and classifying by using a classifying screen to obtain the foamed microcapsules with the particle size of 1-3 micrometers.
2) Foaming layer
The following raw materials were mixed in the respective weight ratios, and then coated on one surface of the base film at normal temperature by a flexible bar coater (# 5) at a coating amount of 3g/m2Drying (drying at 60 ℃ for 60 seconds) after coating to form a foaming layer, and entering the next procedure;
foaming layer composition: 20 parts of foaming microcapsules;
35 parts of aqueous wax emulsion (OE-6102, New Nanjing Tianshi Material science and technology Co., Ltd.);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
20 parts of ethanol;
and 24.2 parts by weight of deionized water.
3) Adhesive layer
The following raw materials were mixed in the respective weight ratios and then applied to the surface of the foamed layer at room temperature by means of a flexible bar coater (# 8) in an amount of 1.0g/m2Drying (drying at 60 ℃ for 60 seconds) after coating to form a bonding layer, and entering the next procedure;
bonding layer composition: 10.0 parts by weight of an aqueous acrylic resin (Solury-70, manufactured by Korea corporation);
30.0 parts of aldehyde ketone resin (CT-80 in the chemical industry of Jinan Changtai);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
10.0 parts by weight of water-soluble carbon black (HR-200W manufactured by Hangzhou black source chemical industry);
25 parts of ethanol;
and 24.2 parts by weight of deionized water.
4) Back coating
Mixing the following raw materials at the weight ratio, and coating the other side of the base film coated with the foamed layer and the adhesive layer with a flexible rod coater (# 6) at room temperature to coat at 0.1g/m2Drying (drying at 80 ℃ for 60 seconds) after coating to form a back coating, namely obtaining the carbon ribbon for manufacturing Braille books; the schematic cross-sectional view of the carbon ribbon is shown in FIG. 1, and the carbon ribbon is composed of a base material b, a back coating layer a and a thermal transfer layer which are respectively coated on two sides of the base material b, wherein the thermal transfer layer is divided into two layers, a foaming layer c and an adhesive layer d are sequentially arranged on one side surface of the base material b from inside to outside,
composition of back coating layer: 5.0 parts by weight of organic silicon modified acrylic resin (Johnson self-produced back adhesive BT-03);
butanone 95.0 parts by weight.
Example 2
The composition and the mixture ratio of the raw materials of the foaming microcapsule are as follows, and the rest is the same as the example 1;
20 parts by weight of TPU resin (PEARLSTICK 5715 made by Lubrizol Co., Ltd.);
6 parts by weight of sodium hydrogen carbonate (Shandong Haishi chemical group Co., Ltd., food grade);
44 parts of butanone;
30 parts by weight of toluene.
Example 3
The composition and the mixture ratio of the raw materials of the foaming microcapsule are as follows, and the rest is the same as the example 1;
20 parts by weight of TPU resin (PEARLSTICK 5715 made by Lubrizol Co., Ltd.);
12 parts by weight of sodium bicarbonate (Shandong Haishi chemical group Co., Ltd., food grade);
38 parts of butanone;
30 parts by weight of toluene.
Example 4
The raw material composition and the proportion of the foaming layer are as follows, and the rest is the same as the example 1;
40 parts of foaming microcapsules;
15 parts of aqueous wax emulsion (OE-6102, New Nanjing Tianshi Material science and technology Co., Ltd.);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
20 parts of ethanol;
and 24.2 parts by weight of deionized water.
Example 5
The raw material composition and the proportion of the bonding layer are as follows, and the rest is the same as the example 1;
30.0 parts by weight of an aqueous acrylic resin (Solury-70, manufactured by Korea corporation);
10.0 parts of aldehyde ketone resin (CT-80 in the chemical industry of Jinan Changtai);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
10.0 parts by weight of water-soluble carbon black (HR-200W manufactured by Hangzhou black source chemical industry);
25 parts of ethanol;
24.2 parts of deionized water.
Comparative example 1
The adhesive layer was not applied, and the procedure was otherwise the same as in example 1.
Comparative example 2
The composition and the mixture ratio of the raw materials of the foaming microcapsule are as follows, and the rest is the same as the example 1;
20 parts by weight of TPU resin (PEARLSTICK 5715 made by Lubrizol Co., Ltd.);
4 parts by weight of sodium bicarbonate (Shandong Haishi chemical group Co., Ltd., food grade);
46 parts of butanone;
30 parts by weight of toluene.
Comparative example 3
The composition and the mixture ratio of the raw materials of the foaming microcapsule are as follows, and the rest is the same as the example 1;
20 parts by weight of TPU resin (PEARLSTICK 5715 made by Lubrizol Co., Ltd.);
14 parts by weight of sodium bicarbonate (Shandong Haishi chemical group Co., Ltd., food grade);
36 parts of butanone;
30 parts by weight of toluene.
Comparative example 4
The composition and the ratio of the raw materials of the foamed layer were as follows, and the other steps were the same as in example 1.
45 parts of foaming microcapsules;
10 parts of aqueous wax emulsion (OE-6102, New Nanjing Tianshi Material science and technology Co., Ltd.);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
20 parts of ethanol;
and 24.2 parts by weight of deionized water.
Comparative example 5
The composition and the ratio of the raw materials of the foamed layer were as follows, and the other steps were the same as in example 1.
15 parts of foaming microcapsules;
40 parts of aqueous wax emulsion (OE-6102, New Nanjing Tianshi Material science and technology Co., Ltd.);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
20 parts of ethanol;
and 24.2 parts by weight of deionized water.
Comparative example 6
The composition and the ratio of the raw materials of the adhesive layer were as follows, and the rest was the same as in example 1.
35.0 parts by weight of an aqueous acrylic resin (Solury-70, Korea);
5.0 parts of aldehyde ketone resin (CT-80 in the chemical industry of Jinan Changtai);
0.5 part of base material wetting agent (Nanjing Hanbao 4100);
0.3 part by weight of an antifoaming agent (AP 7015, manufactured by Demodex corporation);
10.0 parts by weight of water-soluble carbon black (HR-200W manufactured by Hangzhou black source chemical industry);
25 parts of ethanol;
and 24.2 parts by weight of deionized water.
The physical properties of the carbon ribbons obtained in the above examples and comparative examples were evaluated in the following manner, and the results are shown in table 1.
Friction resistance test >
The carbon tapes obtained in examples 1 to 5 and comparative examples 1 to 6 were used to produce a standard sample by using a commercially available printer (105 SL manufactured by Zebra Co.). And (4) testing by using a TABER 5135 antifriction instrument, lifting the grinding head, determining the position of wear resistance, and fixing the periphery of the label. The pressure 500g was applied according to the standard requirements, friction was set to 100 cycles, and the number of rubs was recorded as the result, ending with the start of blurring of the writing after rubbing.
Recognizable touch feeling >
The carbon tapes obtained in examples 1 to 5 and comparative examples 1 to 6 were used to produce a standard sample by using a commercially available printer (105 SL manufactured by Zebra Co.). The thickness measurement was performed using a thickness tester (DAVLSC 0PE FMP 30) which was automatically recorded by pressing the FINAL-RES key.
As can be seen from the results of table 1: the Braille book made of the carbon ribbon which can be used for making Braille books needs to be identified in hand feeling, so that the transferred raised particles need to be identified by touch with a certain thickness, and the mass ratio of the TPU resin to the sodium bicarbonate in the microcapsule is 1: when the thickness of the convex particles is 0.3-0.6, the thickness of the convex particles is 7-9 microns, and the sensing degree is good. In addition, the adhesive layer has certain friction resistance after transfer printing, so that the durability of the braille characters can be enhanced.
Table 1 evaluation results of physical properties of the carbon ribbons obtained in each of examples and comparative examples
Figure 884960DEST_PATH_IMAGE001

Claims (3)

1. The carbon ribbon for manufacturing the braille books comprises a base material, a back coating layer and a thermal transfer layer, wherein the back coating layer and the thermal transfer layer are respectively coated on two sides of the base material, the thermal transfer layer is divided into two layers, the surface of one side of the base material is sequentially provided with a foaming layer and a bonding layer from inside to outside, and the foaming layer is composed of the following raw materials in percentage by weight: 20-40% of foaming microcapsules, 15-35% of water-based wax emulsion, 0.2-0.5% of base material wetting agent, 0.1-0.3% of defoaming agent, 15-35% of ethanol and 15-35% of deionized water;
the foaming microcapsule consists of TPU resin, sodium bicarbonate, butanone and a coagulation solvent; the mass ratio of the TPU resin to the sodium bicarbonate is 1: 0.3-0.6; the condensing solvent is toluene;
the foaming microcapsule is prepared by the following method: dissolving TPU resin in butanone by heating, adding sodium bicarbonate when the temperature is reduced to below 35 ℃, dispersing for 8-10h by using a high-speed shearing emulsifying machine, adding a coagulating solvent, continuously dispersing and uniformly mixing to generate flocculation, standing, and removing supernatant; then washing with a mixed solvent of water and ethanol to obtain microcapsule slurry; placing the microcapsule slurry in a flat-bottom triangular flask, placing the flat-bottom triangular flask in a vacuum drying box, vacuumizing, taking out the flat-bottom triangular flask, placing the flat-bottom triangular flask on a reciprocating type shaking machine, horizontally and repeatedly rolling the flat-bottom triangular flask into granules, and grading the granules by using a grading sieve to obtain the foaming microcapsules with the grain diameter of 1-3 microns;
the bonding layer is composed of the following raw materials in percentage by weight: 10-30% of water-based acrylic resin, 10-30% of aldehyde ketone resin, 0.2-0.5% of base material wetting agent, 0.1-0.3% of defoaming agent, 5-15% of carbon black, 15-35% of ethanol and 15-35% of deionized water;
the carbon ribbon is additionally provided with a foaming layer containing foaming microcapsules, sodium bicarbonate in the foaming microcapsules is decomposed and foamed in the transfer printing process, and the printing material has a raised granular feeling and Braille hand feeling identifiability.
2. The carbon ribbon for braille book production according to claim 1, characterized in that the high-speed shearing and emulsifying machine has a rotation speed of 800-1000 rpm.
3. The method for preparing a carbon ribbon for braille book production of any one of claims 1 to 2, characterized by comprising the steps of:
1) coating a back coating on one surface of the base material, and drying;
2) coating a foaming layer on the other surface of the base material in an amount of 2.0 to 4.0g/m2Drying at 40-80 ℃ and entering the next working procedure;
3) coating an adhesive layer on the surface of the foaming layer, wherein the coating weight is 0.5-1.5 g/m2And drying at 40-80 ℃ to obtain the carbon ribbon.
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