CN111687975A - Anticorrosion and mildew-proof treatment process for plate production and manufacturing - Google Patents
Anticorrosion and mildew-proof treatment process for plate production and manufacturing Download PDFInfo
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- CN111687975A CN111687975A CN202010522018.3A CN202010522018A CN111687975A CN 111687975 A CN111687975 A CN 111687975A CN 202010522018 A CN202010522018 A CN 202010522018A CN 111687975 A CN111687975 A CN 111687975A
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- Prior art keywords
- plate
- face
- anticorrosion
- shaped
- treatment process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0207—Pretreatment of wood before impregnation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/28—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0228—Spraying apparatus, e.g. tunnels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
Abstract
The invention relates to an anticorrosion and mildewproof treatment process for plate production, which uses an anticorrosion and mildewproof treatment device for plate production, and comprises a workbench, a belt conveyor, a cleaning mechanism and a spraying mechanism.
Description
Technical Field
The invention relates to the technical field of plate production, in particular to an anticorrosion and mildewproof treatment process for plate production and manufacturing.
Background
The plate is a flat rectangular building material plate with standard size, is applied to the building industry, is used as a component of a wall, a ceiling or a floor, also refers to a metal plate formed by forging, rolling or casting, it can be divided into thin plate, middle plate, thick plate, extra thick plate, flat rectangular building material plate with standard size, the plate can be divided into solid plate and artificial plate according to material classification, and can be divided into solid plate, clamping plate, fiber plate, decorative panel, etc. according to forming classification, in order to reduce the loss caused by deterioration of the plate during storage and processing and to prolong the service life of the plate, the plate needs to be subjected to protective treatment such as discoloration prevention, mildew prevention and corrosion prevention, the common methods such as a pressure impregnation method, a normal pressure method (a brushing method, a spraying method, a diffusion method and the like) and the like can be adopted for the wood preservative treatment, but the following problems can occur in the process of producing and manufacturing the preservative and mildew-proof treatment of the plates:
1. the end face of the board, on which the preservative needs to be sprayed, has an uneven phenomenon, namely the integral flatness of the end face of the board is low, so that a smooth preservative layer is difficult to form on the surface of the board;
2. when the spraying method is adopted to carry out anticorrosive treatment on the plate, the phenomenon of splashing often appears in the antiseptic, and when the spraying structure is open state, the antiseptic that splashes not only easily causes pollution to other structures, still easily causes the injury to operating personnel, sprays simultaneously structural remaining antiseptic and easily drips on the anticorrosive coating on the plate surface and makes the anticorrosive coating pit phenomenon appear.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that an anticorrosion and mildewproof treatment process for plate production and manufacturing uses a plate production and manufacturing anticorrosion and mildewproof treatment device, the plate production and manufacturing anticorrosion and mildewproof treatment device comprises a workbench, a belt conveyor, a cleaning mechanism and a spraying mechanism, and the specific treatment process when the plate production and manufacturing anticorrosion and mildewproof treatment device is used for carrying out the anticorrosion and mildewproof treatment of the plate production and manufacturing is as follows:
s1, positioning and clamping: placing the plates between the fixed blocks manually, pushing the movable plates inwards manually, mutually matching the movable plates and the fixed blocks to clamp the plates, and then conveying the plates into a working area of a cleaning mechanism by a belt conveyor;
s2, surface polishing: the connecting plate is pushed downwards by the electric push rod until the lower end of the grinding block contacts the upper end face of the plate, then the connecting plate is driven to move rightwards by the electric slide block, and meanwhile, the grinding block is driven to reciprocate back and forth by the transmission set so as to grind the upper end face of the plate;
s3, synchronous cleaning: the inverted L-shaped rod synchronously rotates in a reciprocating mode around the rotating shaft along with the transmission set, the base plate drives the sweeping brush to synchronously move along with the inverted L-shaped rod so as to remove scraps generated by grinding, and after sweeping is finished, the plates are conveyed to a working area of the spraying mechanism through the belt conveyor;
s4, spraying preservative: the T-shaped electric slide block drives the blocking cover to move downwards until the blocking cover completely covers the plate, then the second electric slide block drives the plate to move leftwards, meanwhile, the third electric slide block drives the spray gun to reciprocate forwards and backwards, and meanwhile, the spray gun sprays the preservative by means of the spray head.
The automatic cleaning and spraying device is characterized in that the front and the back of the existing working ground are symmetrically provided with working tables, a belt conveyor is arranged between the working tables, the lower end of the belt conveyor is arranged on the existing working ground, a cleaning mechanism is arranged right above the belt conveyor, a spraying mechanism is arranged right above the belt conveyor, and the lower end of the cleaning mechanism and the lower end of the spraying mechanism are both connected with the upper end face of the working table;
the cleaning mechanism comprises a frame, a first electric slider, electric push rods, a connecting plate, a transmission group, T-shaped rods, a polishing block and a cleaning group, wherein the lower end face of the front end of the frame is arranged on the upper end face of a workbench on the front side of a belt conveyor, the lower end face of the rear end of the frame is arranged on the upper end face of the workbench on the rear side of the belt conveyor, the first electric slider is arranged in the middle of the inner lower end face of the upper end of the frame in a sliding fit manner, the electric push rods are symmetrically arranged in the front and rear of the lower end face of the first electric slider, the electric push rods are in a bilaterally symmetrical arrangement structure, the connecting plate is arranged at the lower end of each electric push rod, the transmission group is arranged at the lower end of the connecting plate, the T-shaped rods are arranged at the lower end of the transmission group, the polishing block is arranged at the right side of the transmission, then drive the connecting plate through an electronic slider and move right the time, drive through the transmission group and polish the piece and do front and back reciprocating motion and handle in order to polish to the up end of panel, in the processing procedure of polishing, clean the piece that the group synchronization produced to polishing and clear away.
The transmission group comprises a first motor, an incomplete gear, a return plate, T-shaped slide bars and gear teeth, the upper end face of the first motor is arranged in the middle of the lower end face of the connecting plate, the incomplete gear is arranged at the output shaft end of the first motor, the return plate is arranged below the first motor, the gear teeth are symmetrically arranged on the left inner side wall and the right inner side wall of the return plate, the gear teeth are arranged in an equidistance from front to back, a sliding fit mode is arranged between the gear teeth and the incomplete gear, the T-shaped slide bars are symmetrically arranged on the left end face and the right end face of the return plate, the T-shaped slide bars are right opposite to the first motor, the first motor is positioned between the T-shaped slide bars, the upper ends, the incomplete gear is driven to rotate by the first motor, the incomplete gear and the gear teeth are matched to enable the die returning plate to drive the sliding rod to synchronously reciprocate back and forth, and the die returning plate drives the grinding block to synchronously move through the T-shaped rod so as to grind the upper end face of the plate.
Cleaning the group including the riser, the apparatus further comprises a rotating shaft, the type of falling L pole, base plate and brush, the riser is just relative with the right-hand member face middle part of returning the template, the pivot is installed through the bearing to the lower extreme of riser, the type of falling L pole is installed through the sliding mode to the left end of pivot, the left end face of the type of falling L pole links to each other with the right-hand member face of returning the template, the base plate is installed to the lower extreme of the type of falling L pole, turn right from a left side to the lower extreme of base plate and install the brush, the brush is arranged backward the equidistance in the past, the type of falling L pole is along with returning the synchronous rotation axis of template and is reciprocating motion, the base plate drives the brush and produces the piece along with the type of falling L pole synchronous motion and clears away.
The spraying mechanism comprises a rail rod, a T-shaped electric sliding block, a blocking cover, a second electric sliding block, a plate block, a third electric sliding block, a spray gun and a spray head, wherein the rail rods are symmetrically arranged on the left side and the right side of the upper end surface of a workbench on the front side of the belt conveyor and the left side and the right side of the upper end surface of the workbench on the rear side of the belt conveyor, the rail rods in the front-rear direction are right opposite, the rail rods are positioned on the left side of the frame, the T-shaped electric sliding block is arranged in the middle of the inner side end surface of the rail rods in a sliding fit mode, the inner side end surface of the T-shaped electric sliding block is connected with the outer surface of the blocking cover in the front-rear direction, the second electric sliding block is arranged in the middle of the inner upper side wall of the blocking cover in a sliding fit mode, the plate block is arranged at the lower end surface of the plate block in a sliding, after the plate is polished and cleaned synchronously, the plate is conveyed to the working area of the blocking cover through the belt conveyor, the blocking cover is driven to move downwards through the T-shaped electric sliding block until the blocking cover completely covers the plate, then the plate is driven to move leftwards through the second electric sliding block, meanwhile, the spray gun is driven to do reciprocating motion back and forth through the third electric sliding block, and meanwhile, the preservative is sprayed through the spray gun by means of the spray head.
The middle of the upper end face of the belt conveyor is provided with fixed blocks in the front and back direction, an included angle between the fixed blocks is 90 degrees, namely the fixed blocks are in a diagonal arrangement structure, the outer side end of the left direction and the outer side end of the right direction of the fixed blocks are provided with a convex block, the convex block is connected with a track groove in a sliding fit mode, the track groove is arranged in the middle of the inner side end face of a movable plate, the inner side end face of the movable plate and the outer side end face of the left direction and the outer side end face of the right direction of the fixed blocks are in a sliding fit mode, plates are placed between the fixed blocks in a manual mode, then the movable plate is pushed to the inner side in a manual mode, the movable plates.
As a preferred technical scheme of the invention, the inner upper side wall of the shield is symmetrically provided with shaft levers in a front-back manner through a sliding fit manner, the shaft levers are arranged in a left-right manner, the plate is positioned between the front shaft lever and the rear shaft lever, the lower ends of the shaft levers are provided with lug plates, the lug plates and the lower ends of the shaft levers are in a sliding fit manner, the outer side ends of the lug plates are connected with the inner side walls of the shield in the left-right direction, the lug plates are symmetrically arranged on the upper and lower sides of the rear end surface of the left end surface of the shield, rotating shafts are arranged between the lug plates through a sliding fit manner, plastic film rolls are arranged on the rotating shafts, the pulling ends of the plastic film rolls penetrate through the shaft levers in a clockwise direction, the pulling ends of the plastic film rolls are arranged from the shaft lever on the right rear side inside the shield, a second motor is arranged above the left side of the shield, the lower ends of the second motor are symmetrically arranged, keep off the upper end of the inside left rear side's of cover axostylus axostyle and the upper end support of axis of rotation pass through the belt and link to each other, the belt is located the top of keeping off the cover, at the in-process that sprays antiseptic, drive rather than the axostylus axostyle rotation that links to each other through No. two motors, this axostylus axostyle passes through the belt and drives axis of rotation synchronous motion, when plastic film book put the plastic film along with axis of rotation synchronous motion, the rolling motion of plastic film after advancing to use with No. two axostylus axostyles that the motor links to each other, No. two motors, the axis of rotation, the axostylus axostyle dish, belt cooperation function can make the plastic.
As a preferred technical scheme of the invention, vertical plates are symmetrically arranged on the right sides of the vertical plates in a front-back manner, the upper ends of the vertical plates are arranged on the lower end surfaces of the connecting plates, rolling shafts are arranged between the lower ends of the vertical plates in a sliding fit manner, sponge layers are arranged on the rolling shafts, frame bodies are arranged right above the rolling shafts and are arranged between the vertical plates, through holes are arranged on the inner bottom wall of each frame body from left to right at equal intervals, the through holes are arranged at equal intervals from front to back, varnish is poured into the frame bodies in advance in a manual manner, the vertical plates drive the connecting plates to move rightwards through electric sliding blocks, the rolling shafts are driven by the vertical plates to synchronously move along with the vertical plates, the varnish slowly drips onto the sponge layers through the through holes and is absorbed, the upper surfaces of cleaned plates are subjected to rolling varnish smearing treatment by the sponge layers, so that the flatness of the surfaces of the plates and the corrosion resistance of, thereby improving the evenness of the varnish on the surface of the plate.
According to a preferred technical scheme of the invention, waste drawers are symmetrically arranged between the lower ends of the front end and the rear end of the frame, the lower ends of the waste drawers are arranged on the upper end surface of the workbench, the lower end surface of the inner side end of each waste drawer is in sliding fit with the upper end surface of the belt conveyor, each waste drawer is of a right-angle triangle-like structure, the height of the outer side end of each waste drawer is higher than that of the inner side end of each waste drawer, swept and sweeps fall into the waste drawers under the action of sweeping inertia and are temporarily stored, the waste drawers are arranged to effectively and intensively treat the sweeps so as to reduce the probability of pollution of the sweeps on other structures, and meanwhile, the right-angle triangle-like structure facilitates the sweeps to fall into the waste drawers.
According to a preferred technical scheme, a cylinder is installed at the left end of the lower end face of a plate, the cylinder is right opposite to a spray gun, an arc groove is formed in the lower end of the front end face of the cylinder, a fourth electric sliding block is installed in the arc groove in a sliding fit mode, an L-shaped plate is installed at the left end of the fourth electric sliding block, a material receiving groove is formed in the middle of the upper end face of the left end of the L-shaped plate, when the spray gun stops working, the L-shaped plate is driven by the fourth electric sliding block to rotate 180 degrees along the arc groove in an anticlockwise mode, at the moment, the material receiving groove at the left end of the L-shaped plate is located right below a sprinkling head, and therefore the antiseptic layer on the surface of the sprinkling head is prevented from being uneven due to the fact that the antiseptic.
According to a preferred technical scheme, the hollow plates are arranged between the adjacent ear plates, the hollow plates are installed in the plate through grooves in a sliding fit mode, the plate through grooves are formed around the lower end of the blocking cover, the sponge blocks are installed in the hollow plates in a sliding fit mode, the inner side ends of the sponge blocks are located on the inner sides of the inner side ends of the hollow plates, the sponge blocks can absorb redundant preservatives on the edge portions of the upper ends of the plates, a thick preservative scab layer is prevented from being formed on the edge portions of the upper ends of the plates, meanwhile, the installation structures of the hollow plates and the sponge blocks are drawer-type, and therefore operators can conveniently replace and clean the hollow plates in a timed mode to guarantee the absorption effect of the sponge blocks.
As a preferred technical scheme of the invention, the length size of the sweeping brushes arranged in the front-back direction is gradually increased from inside to outside, namely the sweeping brushes integrally form an inwards concave arc structure, and the structure with the gradually increased sweeping degree size from inside to outside can adapt to the front-back reciprocating motion of the substrate, so that the lower ends of the sweeping brushes can be always in contact with the surface of the plate to play a sweeping role.
(II) advantageous effects
1. According to the anticorrosion and mildew-proof treatment process for plate production, the anticorrosion and mildew-proof treatment is carried out on the plate production by adopting the design concept of a cleaning and spraying combined structure, the cleaning mechanism can be used for polishing the surface of the plate before spraying the preservative, so that the smoothness of the upper surface of the plate is improved, the forming effect of spraying the preservative on the plate is further improved, the closed spraying structure is adopted to prevent the preservative from splashing everywhere to pollute other structures, and the splashed preservative is prevented from harming manufacturers;
2. the cleaning group can be matched with the grinding motion of the grinding block to synchronously remove scraps generated after the surface of the plate is ground, so that the upper end surface of the plate is kept in a clean and smooth state before spraying the preservative, and the bonding degree between the preservative layer and the surface of the plate is further improved;
3. the sponge block can absorb the redundant preservative on the edge part of the upper end of the board so as to prevent the edge part of the upper end of the board from forming a thick preservative scab layer, and meanwhile, the hollow board and the sponge block are movably mounted, so that an operator can conveniently replace the sponge block at regular time to ensure the absorption of the sponge block;
4. the matching between the L-shaped plate and the No. four electric sliding block can take a bearing effect on the residual preservative on the sprinkling head, so that the phenomenon that the preservative layer on the surface of the plate is uneven due to the fact that the preservative layer drips onto the surface of the plate to form pits is avoided.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a second cross-sectional view of the present invention;
FIG. 5 is a third cross-sectional view of the present invention;
FIG. 6 is an enlarged view of the X-direction detail of FIG. 3 in accordance with the present invention;
FIG. 7 is an enlarged view of the Y-direction portion of FIG. 3 in accordance with the present invention;
FIG. 8 is an enlarged view of the invention in the Z-direction of FIG. 3;
FIG. 9 is an enlarged view of the M-direction portion of FIG. 3 in accordance with the present invention;
FIG. 10 is an enlarged view of the N-direction portion of FIG. 4 in accordance with the present invention;
FIG. 11 is an enlarged view of the portion of FIG. 4 taken along line R of the present invention;
FIG. 12 is an enlarged view of the invention taken from the T-direction of FIG. 4;
FIG. 13 is an enlarged view of the portion of FIG. 5 taken along line Q of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 13, an anticorrosion and mildewproof treatment process for manufacturing plates uses an anticorrosion and mildewproof treatment device for manufacturing plates, the anticorrosion and mildewproof treatment device for manufacturing plates comprises a workbench 1, a belt conveyor 2, a cleaning mechanism 3 and a spraying mechanism 4, and the specific treatment process when the anticorrosion and mildewproof treatment device for manufacturing plates is used for anticorrosion and mildewproof treatment for manufacturing plates is as follows:
s1, positioning and clamping: the plate is placed between the fixed blocks 20 manually, the moving plates 22 are pushed inwards manually, the moving plates 22 and the fixed blocks 20 are matched with each other to clamp the plate, and then the plate is conveyed to the working area of the cleaning mechanism 3 through the belt conveyor 2;
s2, surface polishing: the connecting plate 33 is pushed downwards by the electric push rod 32 until the lower end of the polishing block 36 contacts the upper end face of the plate, then the connecting plate 33 is driven to move rightwards by the first electric slide block 31, and meanwhile, the polishing block 36 is driven to reciprocate back and forth by the transmission set 34 so as to polish the upper end face of the plate;
s3, synchronous cleaning: the inverted-L-shaped rod 372 synchronously rotates around the rotating shaft 371 in a reciprocating mode along with the transmission set 34, the substrate 373 drives the sweeping brush 374 to synchronously move along with the inverted-L-shaped rod 372 so as to remove chips generated by grinding, and after the sweeping is finished, the plates are conveyed to the working area of the spraying mechanism 4 through the belt conveyor 2;
s4, spraying preservative: the T-shaped electric slide block 41 drives the blocking cover 42 to move downwards until the blocking cover 42 completely covers the plate, then the second electric slide block 43 drives the plate 44 to move leftwards, meanwhile, the third electric slide block 45 drives the spray gun 46 to reciprocate forwards and backwards, and meanwhile, the spray gun 46 sprays the preservative by means of the spray head 47.
As shown in fig. 2, the workbench 1 is symmetrically arranged on the existing working ground in front and back, a belt conveyor 2 is arranged between the workbench 1, the lower end of the belt conveyor 2 is arranged on the existing working ground, a cleaning mechanism 3 is arranged right above the belt conveyor 2, a spraying mechanism 4 is arranged right above the belt conveyor 2, and the lower end of the cleaning mechanism 3 and the lower end of the spraying mechanism 4 are both connected with the upper end surface of the workbench 1;
as shown in fig. 12, the middle of the upper end surface of the belt conveyor 2 of the present invention is installed with fixed blocks 20 at the front and back, the included angle between the fixed blocks 20 is 90 °, that is, the fixed blocks 20 are in a diagonal arrangement structure, the outer end of the fixed blocks 20 in the left and right direction is installed with a bump 21, the bump 21 is connected with a rail groove in a sliding fit manner, the rail groove is opened in the middle of the inner end surface of a moving plate 22, the inner end surface of the moving plate 22 and the outer end surface of the fixed blocks 20 in the left and right direction are in a sliding fit manner, the plate is manually placed between the fixed blocks 20, and the left end of the plate and the left end of the fixed block 20 behind the plate are kept flush, then the moving plate 22 is manually pushed, the moving plate 22 and the fixed blocks 20 are mutually matched to clamp the plate, thereby preventing the plate from, the sheet is then transported by the belt conveyor 2 into the working area of the cleaning mechanism 3.
As shown in fig. 2 and 3, the cleaning mechanism 3 of the present invention includes a frame 30, a first electric slider 31, an electric push rod 32, a connecting plate 33, a transmission set 34, a T-shaped rod 35, a grinding block 36 and a cleaning set 37, wherein the lower end surface of the front end of the frame 30 is mounted on the upper end surface of the workbench 1 at the front side of the belt conveyor 2, the lower end surface of the rear end of the frame 30 is mounted on the upper end surface of the workbench 1 at the rear side of the belt conveyor 2, the first electric slider 31 is mounted in the middle of the inner lower end surface at the upper end of the frame 30 in a sliding fit manner, the electric push rods 32 are symmetrically mounted in the front and rear direction on the lower end surface of the first electric slider 31, the electric push rods 32 are symmetrically arranged in the left-right direction, the connecting plate 33 is mounted on the lower end of the electric push rods 32, the transmission set 34 is mounted on the lower end of the T-shaped rod 35, the grinding block 36 is mounted on, promote connecting plate 33 downwards through electric putter 32, connecting plate 33 passes through transmission group 34 and drives T type pole 35 synchronous motion, and the lower extreme contact panel's of polishing piece 36 up to the up end, then drive connecting plate 33 through an electric slider 31 right side motion in, drive polishing piece 36 through transmission group 34 and do reciprocating motion back and forth in order to polish the up end of panel, in the processing procedure of polishing, clean group 37 and clear away the piece that produces polishing in step.
As shown in fig. 13, the transmission set 34 of the present invention includes a first motor 340, an incomplete gear 341, a reverse plate 342, T-shaped sliding rods 343 and gear teeth 344, wherein the upper end surface of the first motor 340 is installed in the middle of the lower end surface of the connecting plate 33, the incomplete gear 341 is installed at the output shaft end of the first motor 340, the reverse plate 342 is disposed below the first motor 340, the gear teeth 344 are symmetrically installed on the left and right inner side walls of the reverse plate 342, the gear teeth 344 are equidistantly arranged from front to back, the gear teeth 344 and the incomplete gear 341 are in sliding fit, the T-shaped sliding rods 343 are symmetrically installed on the left and right upper end surfaces of the reverse plate 342, the T-shaped sliding rods 343 are opposite to the first motor 340, the first motor 340 is located between the T-shaped sliding rods 343, the upper end of the T-shaped sliding rods 343 is connected to the lower end of the connecting plate 33 by sliding fit, the incomplete gear 341 is driven to rotate by the first motor 340, the incomplete gear 341 is matched, the plate 342 is driven by the T-shaped rod 35 to move synchronously with the grinding block 36 to grind the upper end surface of the plate, so that the smoothness of the upper surface of the plate is improved, and the forming effect of spraying the preservative on the plate is improved.
As shown in fig. 9 and 13, the cleaning group 37 of the present invention includes a vertical plate 370, a rotating shaft 371, an inverted L-shaped rod 372, a substrate 373, and a brush 374, wherein the vertical plate 370 is opposite to the middle of the right end surface of the square-shaped plate 342, the rotating shaft 371 is installed at the lower end of the vertical plate 370 through a bearing, the inverted L-shaped rod 372 is installed at the left end of the rotating shaft 371 through a sliding manner, the left end surface of the inverted L-shaped rod 372 is connected to the right end surface of the square-shaped plate 342, the substrate 373 is installed at the lower end of the inverted L-shaped rod 372, the brush 374 is installed at the lower end of the substrate 373 from left to right, the brush 374 is arranged at equal distance from the front to the back, the inverted L-shaped rod 372 makes reciprocating rotation movement around the rotating shaft 371 synchronously with the square-shaped plate 342, the substrate, so as to ensure that the upper end surface of the plate is kept in a clean and smooth state before spraying the preservative, and further improve the bonding degree between the preservative layer and the surface of the plate.
The length of the sweeping brushes 374 arranged in the front-back direction is gradually increased from inside to outside, that is, the sweeping brushes 374 integrally form an inward concave arc structure, and the structure in which the degree of the sweeping brushes 374 is gradually increased from inside to outside can adapt to the front-back reciprocating motion of the substrate 373, so that the lower ends of the sweeping brushes 374 can be always in contact with the surface of a plate to play a role in sweeping.
As shown in fig. 2, 3, 4, and 12, the waste drawers 301 are symmetrically disposed between the lower ends of the front and rear ends of the frame 30 of the present invention, the lower ends of the waste drawers 301 are mounted on the upper end surface of the working platform 1, the lower end surface of the inner end of the waste drawer 301 is in sliding fit with the upper end surface of the belt conveyor 2, the waste drawer 301 is in a right-angle triangle-like structure, the height of the outer end of the waste drawer 301 is higher than that of the inner end thereof, the sweeps swept by the sweep brush 374 fall into the waste drawer 301 and are temporarily stored under the action of sweeping inertia, the arrangement of the waste drawer 301 can effectively and centrally process the sweeps to reduce the probability of pollution of the sweeps to other structures, and the right-angle triangle-like structure facilitates the sweeps to fall into the waste drawer 301.
As shown in fig. 2 and 3, vertical plates 37a are symmetrically arranged on the right side of a vertical plate 370 in a front-back manner, the upper ends of the vertical plates 37a are arranged on the lower end surface of a connecting plate 33, rollers 37b are arranged between the lower ends of the vertical plates 37a in a sliding fit manner, sponge layers 37c are arranged on the rollers 37b, a frame body 37d is arranged right above the rollers 37b, the frame body 37d is arranged between the vertical plates 37a, through holes are formed in the inner bottom wall of the frame body 37d at equal intervals from left to right and are arranged at equal intervals from front to back, the varnish is poured into the frame body 37d manually, the vertical plates 37a drive the connecting plate 33 to move rightwards through a first electric slide block 31, the roller 37b is driven by the vertical plates 37a to move synchronously with the electric slide block 31, the varnish slowly drops onto the sponge layers 37c through the through holes and is absorbed, and, the smoothness of the surface of the plate and the corrosion prevention degree of the plate are improved, the slow dripping movement of the varnish in the frame body 37d can enable the rolling sponge layer 37c to uniformly absorb the varnish, and the coating homogenization degree of the varnish on the surface of the plate is further improved.
As shown in fig. 2, 5 and 7, the spraying mechanism 4 of the present invention comprises a rail 40, a T-shaped electric slider 41, a shield 42, a second electric slider 43, a block 44, a third electric slider 45, a spray gun 46 and a spray head 47, wherein the rail 40 is symmetrically installed on the left and right of the upper end surface of the table 1 at the front side of the belt conveyor 2 and on the left and right of the upper end surface of the table 1 at the rear side of the belt conveyor 2, the rail 40 in the front-rear direction is opposite to the rail 40, the rail 40 is located on the left side of the frame 30, the T-shaped electric slider 41 is installed in the middle of the inner end surface of the rail 40 by a sliding fit manner, the inner end surface of the T-shaped electric slider 41 is connected to the outer surface of the shield 42 in the front-rear direction, the second electric slider 43 is installed in the middle of the inner upper side wall of the shield 42 by a sliding fit manner, the block 44 is installed at the lower end surface of the block 43, the, a spray gun 46 is installed in the middle of the lower end of a third electric sliding block 45, a sprinkling head 47 is installed at the lower end of the spray gun 46 in a threaded matching mode, after plate polishing and synchronous cleaning are finished, the plate is conveyed into a working area of a blocking cover 42 through a belt conveyor 2, the blocking cover 42 is driven to move downwards through a T-shaped electric sliding block 41 until the blocking cover 42 completely covers the plate, then the plate 44 is driven to move leftwards through a second electric sliding block 43, meanwhile, the spray gun 46 is driven to reciprocate forwards and backwards through the third electric sliding block 45, meanwhile, the spray gun 46 works and sprays preservative through the sprinkling head 47, the blocking cover 42 can play a role in blocking the splashed preservative, namely, the splashed preservative is prevented from splashing everywhere to cause pollution to other structures, and meanwhile, the splashed preservative is prevented from causing injury to fabrication personnel.
As shown in fig. 2, 3, 6, 7, 10, 11, the inner upper side wall of the shield 42 of the present invention is provided with the shaft rods 420 symmetrically in a front-back direction by a sliding fit manner, the shaft rods 420 are arranged in a left-right direction, the plate 44 is located between the front and rear shaft rods 420, the lower ends of the shaft rods 420 are provided with the ear plates 421, the lower ends of the ear plates 421 and the shaft rods 420 are in a sliding fit manner, the outer side ends of the ear plates 421 are connected with the inner side walls of the shield 42 in the left-right direction, the rear ends of the left end surface of the shield 42 are provided with the ear blocks 422 symmetrically in the upper-lower direction, the rotating shafts 423 are provided with the plastic film rolls 424 by a sliding fit manner, the pulling ends of the plastic film rolls 424 pass through the shaft rods 420 in a clockwise direction, the pulling ends of the plastic film rolls 424 are arranged from the rear right end shaft rod 420 inside the shield 42, the upper-left side of the shield 42 is, the lower end of the bracket 426 is arranged on the upper end surface of the shield cover 42, the output shaft end of the second motor 425 is connected with the upper end of the shaft rod 420 at the left rear side in the shield cover 42, the upper end of the shaft rod 420 at the left rear side in the shield cover 42 is connected with the upper end bracket 426 of the rotating shaft 423 through a belt 427, the belt 427 is positioned above the shield cover 42, in the process of spraying the preservative, the second motor 425 drives the shaft rod 420 connected with the second motor to rotate, the shaft rod 420 drives the rotating shaft 423 to synchronously move through the belt 427, when the plastic film roll 424 synchronously moves along with the rotating shaft 423 to release the plastic film, the shaft rod 420 connected with the second motor 425 carries out the rolling movement of the plastic film after use, the second motor 425, the rotating shaft 423, the shaft rod 420 disc and the belt 427 are matched to operate, so that the plastic film can be changed in real time to keep the blocking effect on the splashed preservative, meanwhile, the cost of the plastic film is reduced, and the material is convenient to obtain.
As shown in fig. 7 and 8, a cylinder 440 is installed at the left end of the lower end surface of the plate 44, the cylinder 440 is directly opposite to the spray gun 46, an arc groove is formed at the lower end of the front end surface of the cylinder 440, a fourth electric slider 441 is installed in the arc groove in a sliding fit manner, an L-shaped plate 442 is installed at the left end of the fourth electric slider 441, a material receiving groove is formed in the middle of the upper end surface of the left end of the L-shaped plate 442, when the spray gun 46 stops working, the fourth electric slider 441 drives the L-shaped plate 442 to rotate 180 degrees along the arc groove in an anticlockwise manner, at this time, the material receiving groove at the left end of the L-shaped plate 442 is located right below the spray head 47, so as to receive the preservative remaining on the spray head 47, and prevent the preservative from dropping on the surface of the plate to form.
As shown in fig. 6, a hollow plate 42a is arranged between adjacent ear plates 421, the hollow plate 42a is installed in a plate through groove in a sliding fit manner, the plate through groove is formed around the lower end of the shield 42, a sponge block 42b is installed in the hollow plate 42a in a sliding fit manner, the inner side end of the sponge block 42b is located on the inner side of the inner side end of the hollow plate 42a, the sponge block 42b can absorb the redundant preservative on the edge part of the upper end of the plate to prevent a thick preservative crust layer from being formed on the edge part of the upper end of the plate, and meanwhile, both installation structures of the hollow plate 42a and the sponge block 42b are drawer-type, so that an operator can conveniently replace and clean the sponge block 42b at regular time to ensure the absorption of the sponge block 42.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a panel manufacturing anticorrosion mould proof processing technology, it has used a panel manufacturing anticorrosion mould proof processing apparatus, and this panel manufacturing anticorrosion mould proof processing apparatus includes workstation (1), belt conveyor (2), clearance mechanism (3) and sprays mechanism (4), its characterized in that: the specific treatment process for the plate production and manufacturing antiseptic and mildew-proof treatment by adopting the plate production and manufacturing antiseptic and mildew-proof treatment device is as follows:
s1, positioning and clamping: the plate is placed between the fixed blocks (20) manually, the movable plates (22) are pushed inwards manually, the movable plates (22) and the fixed blocks (20) are mutually matched to clamp the plate, and then the plate is transported to the working area of the cleaning mechanism (3) by the belt conveyor (2);
s2, surface polishing: the connecting plate (33) is pushed downwards by the electric push rod (32) until the lower end of the polishing block (36) contacts the upper end face of the plate, then the connecting plate (33) is driven to move rightwards by the electric slide block (31), and meanwhile the polishing block (36) is driven to reciprocate back and forth by the transmission set (34) so as to polish the upper end face of the plate;
s3, synchronous cleaning: the inverted L-shaped rod (372) synchronously rotates around the rotating shaft (371) in a reciprocating mode along with the transmission set (34), the substrate (373) drives the sweeping brush (374) to synchronously move along with the inverted L-shaped rod (372) so as to remove chips generated by grinding, and after sweeping is finished, the plates are conveyed to the working area of the spraying mechanism (4) through the belt conveyor (2);
s4, spraying preservative: the T-shaped electric slide block (41) drives the blocking cover (42) to move downwards until the blocking cover (42) completely covers the plate, then the second electric slide block (43) drives the plate (44) to move leftwards, meanwhile, the third electric slide block (45) drives the spray gun (46) to do reciprocating motion back and forth, and meanwhile, the spray gun (46) sprays the preservative by means of the spray head (47);
the automatic cleaning and spraying device is characterized in that the front and the back of the existing working ground are symmetrically provided with working tables (1), belt conveyors (2) are arranged between the working tables (1), the lower ends of the belt conveyors (2) are arranged on the existing working ground, a cleaning mechanism (3) is arranged right above the belt conveyors (2), a spraying mechanism (4) is arranged right above the left of the belt conveyors (2), and the lower ends of the cleaning mechanism (3) and the spraying mechanism (4) are connected with the upper end face of the working table (1);
the cleaning mechanism (3) comprises a frame (30), a first electric sliding block (31), an electric push rod (32), a connecting plate (33), a transmission group (34), a T-shaped rod (35), a grinding block (36) and a cleaning group (37), wherein the lower end face of the front end of the frame (30) is installed on the upper end face of a workbench (1) on the front side of the belt conveyor (2), the lower end face of the rear end of the frame (30) is installed on the upper end face of the workbench (1) on the rear side of the belt conveyor (2), the first electric sliding block (31) is installed in the middle of the inner lower end face of the upper end of the frame (30) in a sliding fit mode, the electric push rods (32) are symmetrically installed in the front and rear of the lower end face of the first electric sliding block (31), the electric push rods (32) are in a bilaterally symmetrical arrangement structure, the connecting plate (33) is installed at the lower end of the electric push, the lower end of the transmission group (34) is provided with a T-shaped rod (35), the lower end of the T-shaped rod (35) is provided with a grinding block (36), and the right side of the transmission group (34) is provided with a cleaning group (37);
the transmission group (34) comprises a first motor (340), an incomplete gear (341), a reverse plate (342), a T-shaped sliding rod (343) and gear teeth (344), the upper end face of a first motor (340) is installed in the middle of the lower end face of a connecting plate (33), an incomplete gear (341) is installed at the output shaft end of the first motor (340), a returning plate (342) is arranged below the first motor (340), gear teeth (344) are symmetrically installed on the left inner side wall and the right inner side wall of the returning plate (342), the gear teeth (344) are arranged in an equidistance mode from front to back, a sliding fit mode is formed between the gear teeth (344) and the incomplete gear (341), T-shaped sliding rods (343) are symmetrically installed on the left upper end face and the right upper side wall of the returning plate (342), the T-shaped sliding rods (343) are right opposite to the first motor (340), the first motor (340) is located between the T-shaped sliding rods (343), and the upper end of the T-shaped sliding rods (343);
the cleaning group (37) comprises a vertical plate (370), a rotating shaft (371), an inverted L-shaped rod (372), a base plate (373) and a brush (374), wherein the vertical plate (370) is opposite to the middle of the right end face of the inverted L-shaped plate (342), the rotating shaft (371) is installed at the lower end of the vertical plate (370) through a bearing, the inverted L-shaped rod (372) is installed at the left end of the rotating shaft (371) in a sliding mode, the left end face of the inverted L-shaped rod (372) is connected with the right end face of the inverted L-shaped plate (342), the base plate (373) is installed at the lower end of the inverted L-shaped rod (372), the brush (374) is installed at the lower end of the base plate (373) from left to right, and;
the spraying mechanism (4) comprises a rail rod (40), a T-shaped electric sliding block (41), a blocking cover (42), a second electric sliding block (43), a plate block (44), a third electric sliding block (45), a spray gun (46) and a spraying head (47), rail rods (40) are symmetrically arranged on the left and right of the upper end surface of the workbench (1) on the front side of the belt conveyor (2) and the left and right of the upper end surface of the workbench (1) on the rear side of the belt conveyor (2), the rail rods (40) in the front-rear direction are opposite, the rail rods (40) are all positioned on the left side of the frame (30), the middle part of the inner side end surface of the rail rod (40) is provided with the T-shaped electric sliding block (41) in a sliding fit mode, the inner side end surface of the T-shaped electric sliding block (41) is connected with the outer surface of the blocking cover (42) in the front-rear direction, the middle part of the inner upper side wall of the, a plate (44) is installed at the lower end of the second electric sliding block (43), a third electric sliding block (45) is installed on the lower end face of the plate (44) in a sliding fit mode, a spray gun (46) is installed in the middle of the lower end of the third electric sliding block (45), and a spray head (47) is installed at the lower end of the spray gun (46) in a thread fit mode.
2. The middle of the upper end face of the belt conveyor (2) is provided with fixing blocks (20) in the front and back direction, the included angle between the fixing blocks (20) is 90 degrees, namely the fixing blocks (20) are in a diagonal arrangement structure, the outer side end of the left direction and the right direction of the fixing blocks (20) is provided with a lug (21), the lug (21) is connected with a track groove in a sliding fit mode, the track groove is arranged in the middle of the inner side end face of a moving plate (22), and the inner side end face of the moving plate (22) is in a sliding fit mode with the outer side end face of the left direction and the right direction;
the anticorrosion and mildewproof treatment process for the production and manufacture of the sheet material as claimed in claim 1, wherein the anticorrosion and mildewproof treatment process comprises the following steps: the inner upper side wall of the blocking cover (42) is symmetrically provided with shaft rods (420) in a front-back symmetrical mode in a sliding fit mode, the shaft rods (420) are arranged in a left-right mode, the plate block (44) is positioned between the front shaft rod (420) and the rear shaft rod (420), the lower end of the shaft rod (420) is provided with lug plates (421), the lug plates (421) and the lower end of the shaft rod (420) are in a sliding fit mode, the outer side ends of the lug plates (421) are connected with the inner side wall of the blocking cover (42) in the left-right direction, the lug blocks (422) are symmetrically arranged on the upper portion and the lower portion of the rear end of the left end face of the blocking cover (42), a rotating shaft (423) is arranged between the lug blocks (422) in a sliding fit mode, a plastic film roll (424) is arranged on the rotating shaft (423), the pulling end of the plastic film roll (424) penetrates through the shaft rods (420) in the clockwise direction, the pulling end of the plastic film, support (426) are symmetrically installed around the lower extreme of No. two motor (425), the up end at fender cover (42) is installed to the lower extreme of support (426), No. two motor (425) output shaft end links to each other with the upper end of axostylus axostyle (420) of the inside left rear side of fender cover (42), the upper end of axostylus axostyle (420) of the inside left rear side of fender cover (42) links to each other through belt (427) with upper end support (426) of axis of rotation (423), belt (427) are located the top of fender cover (42).
3. The anticorrosion and mildewproof treatment process for the production and manufacture of the sheet material as claimed in claim 1, wherein the anticorrosion and mildewproof treatment process comprises the following steps: vertical board (37a) are installed to the right side front and back symmetry of riser (370), the lower terminal surface at connecting plate (33) is installed to the upper end of vertical board (37a), install roller bearing (37b) through sliding fit between the lower extreme of vertical board (37a), be provided with sponge layer (37c) on roller bearing (37b), be provided with framework (37d) directly over roller bearing (37b), install between vertical board (37a) framework (37d), the through-hole has been seted up to the inner bottom wall of framework (37d) from a left side right equidistance, the through-hole is arranged to the equidistance from the past backward.
4. The anticorrosion and mildewproof treatment process for the production and manufacture of the sheet material as claimed in claim 1, wherein the anticorrosion and mildewproof treatment process comprises the following steps: the lower extreme at frame (30) front and back both ends between the symmetry be provided with waste material steamer tray (301), the up end at workstation (1) is installed to the lower extreme of waste material steamer tray (301), and be sliding fit mode between the up end of the lower terminal surface of waste material steamer tray (301) medial extremity and belt conveyor (2), waste material steamer tray (301) are similar right angle triangle structure, and the height that highly is higher than its interior side of waste material steamer tray (301) outside end.
5. The anticorrosion and mildewproof treatment process for the production and manufacture of the sheet material as claimed in claim 1, wherein the anticorrosion and mildewproof treatment process comprises the following steps: the spray gun is characterized in that a cylinder (440) is installed at the left end of the lower end face of the plate (44), the cylinder (440) is right opposite to the spray gun (46), an arc groove is formed in the lower end of the front end face of the cylinder (440), a four-number electric sliding block (441) is installed in the arc groove in a sliding fit mode, an L-shaped plate (442) is installed at the left end of the four-number electric sliding block (441), and a material receiving groove is formed in the middle of the upper end face of the left end of the L-shaped plate (442.
6. The anticorrosion and mildewproof treatment process for the production and manufacture of the sheet material as claimed in claim 2, wherein the anticorrosion and mildewproof treatment process comprises the following steps: adjacent otic placode (421) between be provided with hollow plate (42a), hollow plate (42a) are installed in the board through groove through the sliding fit mode, the board through groove is seted up around the lower extreme that keeps off cover (42), install sponge piece (42b) through the sliding fit mode in hollow plate (42a), the medial extremity of sponge piece (42b) is located the inboard of hollow plate (42a) medial extremity.
7. The anticorrosion and mildewproof treatment process for the production and manufacture of the sheet material as claimed in claim 1, wherein the anticorrosion and mildewproof treatment process comprises the following steps: the length size of the sweeping brushes (374) arranged in the front-back direction is gradually increased from inside to outside, namely the sweeping brushes (374) integrally form an inwards concave arc structure.
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Denomination of invention: An anti-corrosion and mildew proof treatment process for plate production and manufacturing Effective date of registration: 20210722 Granted publication date: 20210105 Pledgee: Zijin Branch of Nanjing Bank Co.,Ltd. Pledgor: NANJING STANLEY DECORATION MATERIAL Co.,Ltd. Registration number: Y2021980006574 |
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Denomination of invention: A kind of plate production and manufacture anti-corrosion and mildew-proof treatment process Effective date of registration: 20220729 Granted publication date: 20210105 Pledgee: Zijin Branch of Nanjing Bank Co.,Ltd. Pledgor: NANJING STANLEY DECORATION MATERIAL CO.,LTD. Registration number: Y2022320000410 |