CN111674112A - Automobile interior fabric containing zeolite and manufacturing method - Google Patents
Automobile interior fabric containing zeolite and manufacturing method Download PDFInfo
- Publication number
- CN111674112A CN111674112A CN202010415267.2A CN202010415267A CN111674112A CN 111674112 A CN111674112 A CN 111674112A CN 202010415267 A CN202010415267 A CN 202010415267A CN 111674112 A CN111674112 A CN 111674112A
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- China
- Prior art keywords
- fabric
- layer
- zeolite
- flame
- retardant
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/08—Impregnating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
Abstract
The invention discloses an automobile interior fabric containing zeolite, which comprises a flame-retardant fabric layer, wherein a plain cloth layer is arranged on the upper layer of the flame-retardant fabric layer, a zeolite fabric layer is arranged on the lower layer of the flame-retardant fabric layer, and activated zeolite powder is blended into the zeolite fabric layer. The deodorant has the effects of strong odor removal, sterilization, mildew prevention and the like, can adsorb various irritant carcinogenic harmful gases such as formaldehyde, benzene, acetone, TVOC and the like, reduces the peculiar smell of a new car, removes various peculiar smells such as smoke smell, sweat smell and the like generated in the driving process, purifies the air in the car and creates a healthy driving space.
Description
Technical Field
The invention relates to the technical field of automobile fabrics, in particular to an automobile interior fabric containing zeolite and a manufacturing method thereof.
Background
Along with the development of national economy, the living standard of people is improved, the automobile demand in China is continuously rising, and meanwhile, the requirement of the automobile interior fabric is continuously improved.
China starts late in the aspects of research, design and manufacture of automotive interior fabric, the manufacturing process and quality appearance are in the primary stage, the core competitiveness of fabric weaving is not possessed, and harmful gas generated by automotive interior fabric seriously affects the body health of people.
Therefore, it is necessary to research a green and environment-friendly automotive interior fabric which has the effects of removing odor, sterilizing and preventing mildew and can absorb various irritant carcinogenic harmful gases such as formaldehyde, benzene, acetone, TVOC and the like so as to meet the requirements of social public on comfort, environmental protection and humanization of the automotive interior fabric.
Disclosure of Invention
In view of the above technical problems in the related art, the present invention provides an automotive interior fabric containing zeolite, which can overcome the above disadvantages in the prior art.
In order to achieve the technical purpose, the technical scheme of the invention is realized as follows:
the automobile interior fabric containing the zeolite comprises a flame-retardant fabric layer, wherein a plain cloth layer is arranged on the upper layer of the flame-retardant fabric layer, a zeolite fabric layer is arranged on the lower layer of the flame-retardant fabric layer, and activated zeolite powder is blended into the zeolite fabric layer.
Further, the thickness of the flame-retardant fabric layer is 1mm, and the thickness of the plain cloth layer is 1 mm.
Further, the fire-retardant precoat with be equipped with the antistatic layer between the plain cloth layer, the thickness of antistatic layer is 0.5 mm.
Further, the zeolite powder particle size in the zeolite fabric layer is 15 microns, and the zeolite in the state has excellent adsorbability.
According to another aspect of the present invention, there is provided a method for manufacturing an interior fabric for an automobile containing zeolite, comprising the steps of:
s1, selecting flame-retardant fabric, plain woven fabric and outer layer fabric with certain specifications;
s2, adhering antistatic cloth on the flame-retardant fabric or plain weave fabric through a flame laminating machine, and adhering the flame-retardant fabric or plain weave fabric adhered with the antistatic cloth through the flame laminating machine;
s3, grinding the selected ore into powder by using a grinding machine, filtering, activating the filtered zeolite, and adding the activated zeolite into a reaction kettle for heating;
s4, soaking the outer layer cloth fabric in a reaction kettle filled with zeolite slurry for at least 20 minutes, wherein the temperature of the reaction kettle is kept between 180 and 190 degrees;
s5, taking out the outer-layer cloth fabric, putting the outer-layer cloth fabric into an oven, drying and cooling;
and S6, bonding the outer-layer fabric obtained in the step S5 and the fabric obtained in the step S2 through a flame laminating machine.
Further, the particle size of the zeolite powder is 15 microns.
Further, the ore purity in the step S3 reaches more than 90%, and the ammonia absorption value is more than 130mmol/100 g.
Further, in step S3, the zeolite powder is added to the reaction kettle, and then the gel solution is added.
The invention has the beneficial effects that: the deodorant has the effects of strong odor removal, sterilization, mildew prevention and the like, can adsorb various irritant carcinogenic harmful gases such as formaldehyde, benzene, acetone, TVOC and the like, reduces the peculiar smell of a new car, removes various peculiar smells such as smoke smell, sweat smell and the like generated in the driving process, purifies the air in the car and creates a healthy driving space.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a cross-sectional view of an automotive interior fabric containing zeolite according to an embodiment of the present invention;
fig. 2 is a block flow diagram of a method for manufacturing an automotive interior fabric containing zeolite according to an embodiment of the invention.
In the figure:
1. a flame-retardant fabric layer; 2. an antistatic layer; 3. weaving a cloth layer flatly; 4. a zeolite precoat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
As shown in fig. 1-2, the automobile interior fabric containing zeolite according to the embodiment of the present invention includes a flame-retardant fabric layer 1, a plain fabric layer 3 is disposed on an upper layer of the flame-retardant fabric layer 1, a zeolite fabric layer 4 is disposed on a lower layer of the flame-retardant fabric layer 1, and activated zeolite powder is blended in the zeolite fabric layer 4, so that the automobile interior fabric has functions of antibiosis, mildew prevention and odor removal.
In one embodiment of the present invention, the thickness of the flame-retardant fabric layer 1 is 1mm, the thickness of the plain woven fabric layer 3 is 1mm, and the thickness of the whole fabric is not more than 5mm in order to reduce the thickness and space.
In a specific embodiment of the invention, an antistatic layer 2 is arranged between the flame-retardant fabric layer 1 and the plain cloth layer 3, the thickness of the antistatic layer 2 is 0.5mm, and the antistatic layer 2 is added to prevent static electricity generated in dry weather, so that the comfortableness of passengers is improved while the fabric of the outer layer is protected.
In one embodiment of the invention, the zeolite powder particle size in the zeolite precoat layer 4 is 15 microns.
According to another aspect of the present invention, there is provided a method for manufacturing an interior fabric for an automobile containing zeolite, comprising the steps of:
s1, selecting flame-retardant fabric, plain woven fabric and outer layer fabric with certain specifications;
s2, adhering antistatic cloth on the flame-retardant fabric or plain weave fabric through a flame laminating machine, and adhering the flame-retardant fabric or plain weave fabric adhered with the antistatic cloth through the flame laminating machine;
s3, grinding the selected ore into powder by using a grinding machine, filtering, activating the filtered zeolite, and adding the activated zeolite into a reaction kettle for heating;
s4, soaking the outer layer cloth fabric in a reaction kettle filled with zeolite slurry for at least 20 minutes, wherein the temperature of the reaction kettle is kept between 180 and 190 degrees;
s5, taking out the outer-layer cloth fabric, putting the outer-layer cloth fabric into an oven, drying and cooling;
and S6, bonding the outer-layer fabric obtained in the step S5 and the fabric obtained in the step S2 through a flame laminating machine.
In one embodiment of the invention, the zeolite powder has a particle size of 15 microns, and the zeolite in this state has excellent adsorbability, a developed pore channel structure, a large specific surface area, outstanding adsorbability and unique ion exchange performance, is particularly suitable for adsorption of various gases and liquids, and is also suitable for water absorption and drying applications.
In one embodiment of the present invention, the purity of the ore in the step S3 is above 90%, and the ammonia absorption value is above 130mmol/100 g.
In an embodiment of the present invention, in step S3, after the zeolite powder is added into the reaction kettle, the gel liquid needs to be added, so that the zeolite slurry can be more easily blended into the outer layer cloth fabric.
In order to facilitate understanding of the above-described technical aspects of the present invention, the above-described technical aspects of the present invention will be described in detail below in terms of specific usage.
When the automobile interior fabric containing zeolite is used specifically, the automobile interior fabric containing zeolite is mainly applied to interior such as automobile roofs, door protection plates, inner protection plates and sun shields, activated zeolite powder is added, the purity of selected ore reaches over 90%, the ammonia absorption value is over 130mmol/100g, high-quality natural zeolite is subjected to activation treatment, and the particle size of the zeolite powder is 15 micrometers.
In conclusion, by means of the technical scheme, the automobile air purifier has the effects of strong odor removal, sterilization, mildew prevention and the like, can adsorb various irritant carcinogenic harmful gases such as formaldehyde, benzene, acetone, TVOC and the like, reduces the peculiar smell of a new automobile, removes various peculiar smells such as smoke smell, sweat smell and the like generated in the driving process, purifies the air in the automobile, and creates a healthy driving space.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. The automobile interior fabric containing zeolite is characterized by comprising a flame-retardant fabric layer, wherein a plain woven fabric layer is arranged on the upper layer of the flame-retardant fabric layer, a zeolite fabric layer is arranged on the lower layer of the flame-retardant fabric layer, and activated zeolite powder is blended into the zeolite fabric layer.
2. The automobile interior fabric containing zeolite according to claim 1, wherein the thickness of the flame-retardant fabric layer is 1mm, and the thickness of the plain cloth layer is 1 mm.
3. The automobile interior fabric containing zeolite according to claim 1, wherein an antistatic layer is arranged between the flame-retardant fabric layer and the plain woven fabric layer, and the thickness of the antistatic layer is 0.5 mm.
4. The automobile interior fabric containing zeolite according to claim 1, wherein the zeolite powder particle size in the zeolite fabric layer is 15 μm.
5. The manufacturing method of the automobile interior fabric containing the zeolite is characterized by comprising the following steps of:
s1, selecting flame-retardant fabric, plain woven fabric and outer layer fabric with certain specifications;
s2, adhering antistatic cloth on the flame-retardant fabric or plain weave fabric through a flame laminating machine, and adhering the flame-retardant fabric or plain weave fabric adhered with the antistatic cloth through the flame laminating machine;
s3, grinding the selected ore into powder by using a grinding machine, filtering, activating the filtered zeolite, and adding the activated zeolite into a reaction kettle for heating;
s4, soaking the outer layer cloth fabric in a reaction kettle filled with zeolite slurry for at least 20 minutes, wherein the temperature of the reaction kettle is kept between 180 and 190 degrees;
s5, taking out the outer-layer cloth fabric, putting the outer-layer cloth fabric into an oven, drying and cooling;
and S6, bonding the outer-layer fabric obtained in the step S5 and the fabric obtained in the step S2 through a flame laminating machine.
6. The method for manufacturing the automobile interior fabric containing zeolite according to claim 5, wherein the particle size of the zeolite powder is 15 μm.
7. The method of claim 5, wherein the ore purity in step S3 is 90% or higher, and the ammonia absorption value is 130mmol/100g or higher.
8. The method for manufacturing the automobile interior fabric containing zeolite according to claim 5, wherein in step S3, the gel liquid is added after the zeolite powder is added into the reaction kettle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010415267.2A CN111674112A (en) | 2020-05-15 | 2020-05-15 | Automobile interior fabric containing zeolite and manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010415267.2A CN111674112A (en) | 2020-05-15 | 2020-05-15 | Automobile interior fabric containing zeolite and manufacturing method |
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| Publication Number | Publication Date |
|---|---|
| CN111674112A true CN111674112A (en) | 2020-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010415267.2A Pending CN111674112A (en) | 2020-05-15 | 2020-05-15 | Automobile interior fabric containing zeolite and manufacturing method |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201006927Y (en) * | 2006-09-13 | 2008-01-16 | 日南国际开发股份有限公司 | Fire-retardant cloth |
| CN105688652A (en) * | 2015-06-11 | 2016-06-22 | 韩冰 | Detoxifying skin-care air-purifying multifunctional probiotic negative ion environmental-protection material |
| CN106113650A (en) * | 2016-08-27 | 2016-11-16 | 费孝锋 | A kind of automobile inner decoration facing |
| CN107558185A (en) * | 2017-08-30 | 2018-01-09 | 江苏龙商环保科技有限公司 | The preparation method and preparation facilities of a kind of composite textile materials |
| CN108501457A (en) * | 2018-04-19 | 2018-09-07 | 东风延锋（十堰）汽车饰件系统有限公司 | A kind of antimicrobial form automotive interior roof and its manufacturing method |
| CN207889275U (en) * | 2018-02-08 | 2018-09-21 | 江苏红磨坊纺织品有限公司 | A kind of bamboo charcoal warp knitting plus material for automobile inner decoration |
| CN109750806A (en) * | 2018-12-25 | 2019-05-14 | 李勇 | It is a kind of can adsorption-decomposition function formaldehyde exempt from composite wall cloth |
| CN209141608U (en) * | 2018-11-07 | 2019-07-23 | 青岛天鹅新材料织造有限公司 | A kind of anti-skidding facing material for vehicle of anti-electrostatic fire retardant |
| US20200001641A1 (en) * | 2018-07-02 | 2020-01-02 | Sihl Ag | Transfer Media for Transferring Functional Active Ingredients |
-
2020
- 2020-05-15 CN CN202010415267.2A patent/CN111674112A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201006927Y (en) * | 2006-09-13 | 2008-01-16 | 日南国际开发股份有限公司 | Fire-retardant cloth |
| CN105688652A (en) * | 2015-06-11 | 2016-06-22 | 韩冰 | Detoxifying skin-care air-purifying multifunctional probiotic negative ion environmental-protection material |
| CN106113650A (en) * | 2016-08-27 | 2016-11-16 | 费孝锋 | A kind of automobile inner decoration facing |
| CN107558185A (en) * | 2017-08-30 | 2018-01-09 | 江苏龙商环保科技有限公司 | The preparation method and preparation facilities of a kind of composite textile materials |
| CN207889275U (en) * | 2018-02-08 | 2018-09-21 | 江苏红磨坊纺织品有限公司 | A kind of bamboo charcoal warp knitting plus material for automobile inner decoration |
| CN108501457A (en) * | 2018-04-19 | 2018-09-07 | 东风延锋（十堰）汽车饰件系统有限公司 | A kind of antimicrobial form automotive interior roof and its manufacturing method |
| US20200001641A1 (en) * | 2018-07-02 | 2020-01-02 | Sihl Ag | Transfer Media for Transferring Functional Active Ingredients |
| CN209141608U (en) * | 2018-11-07 | 2019-07-23 | 青岛天鹅新材料织造有限公司 | A kind of anti-skidding facing material for vehicle of anti-electrostatic fire retardant |
| CN109750806A (en) * | 2018-12-25 | 2019-05-14 | 李勇 | It is a kind of can adsorption-decomposition function formaldehyde exempt from composite wall cloth |
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| PB01 | Publication | ||
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Application publication date: 20200918 |