Background
The ecological composite board is characterized in that paper with different colors or textures is placed in an ecological board resin adhesive to be soaked, then the paper is dried to a certain curing degree, the paper is paved on the surfaces of shaving boards, moistureproof boards, medium-density fiberboards, plywood boards, core-board boards or other hard fiberboards, and the decorative board is formed through hot pressing and is mainly used in the fields of furniture, cabinets, wardrobes, bathrooms and the like.
The existing ecological composite board surface has the following problems in gluing operation: a: when the surface of the existing ecological composite board is coated with glue, the phenomenon of uneven coating of the adhesive often occurs, so that the phenomenon of bulging and separation of the ecological composite board occurs in the later use process, and the product quality is influenced; b: when the gluing operation is carried out on the surface of the existing ecological composite board, in order to guarantee the gluing effect, a large amount of gluing glue is often smeared on the surface of the ecological composite board for gluing, and the phenomenon that the gluing glue is excessively used is very easy to occur, so that the waste cost is reduced.
Disclosure of Invention
In order to solve the problems, the invention provides a manufacturing process of an ecological composite board, which uses an ecological composite board surface gluing device and can solve the problems of the ecological composite board surface gluing operation.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the manufacturing process of the ecological composite board mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the surface gluing device of the ecological composite board is started to carry out gluing treatment on the surface of the ecological composite board, the operation of equipment is checked;
step two: and (3) feeding and fixing: manually placing the ecological composite board to be subjected to gluing treatment on the fixing seat, thereby completing feeding and fixing operation;
step three: surface gluing: after the feeding and fixing operation in the second step is finished, the first hydraulic cylinder starts to work, the glue passing plate is driven to move downwards through the connecting rod, so that the glue flowing block extrudes the surface of the ecological composite plate, the viscose glue flows out, the first hydraulic cylinder continues to work to drive the glue flowing block to be away from the surface of the ecological composite plate, then the second hydraulic rod works to drive the coating plate to move, so that the viscose glue on the surface of the ecological composite plate is uniformly coated, and the purpose of coating the surface with glue is achieved;
step four: cleaning glue and taking pieces: after the surface gluing operation in the third step is finished, the driving seat starts to work to drive the glue removing plate to slide on the sliding guide groove, so that the redundant viscose glue on the surface of the ecological composite plate is scraped to the guide block and flows into the collecting vessel, the driving seat continues to work to eject the plate, and the purpose of removing the glue and taking the plate is finished;
the ecological composite board surface gluing device used in the steps comprises an installation frame, a gluing external member, a uniform coating external member and a fixing external member, wherein the gluing external member, the uniform coating external member and the fixing external member are sequentially arranged in the installation frame from top to bottom.
The rubber coating external member includes the pneumatic cylinder No. one, the connecting rod, lead to the offset plate, deposit gluey bottle and flow and glue the piece, the hydraulic stem is installed on the mounting bracket outer wall No. one, install the connecting rod on the output shaft of pneumatic cylinder No. one, install logical offset plate through the welded mode on the connecting rod, evenly install through threaded connection's mode on leading to the offset plate and deposit gluey bottle, it is provided with heavy groove A on the logical offset plate, evenly be provided with on the heavy groove A and lead gluey through-hole B, it is arborescent structure to lead gluey through-hole B, lead and install the piece of gluing on gluey through-hole B, in operation, a pneumatic cylinder begins working, lead to the offset plate downstream after driving through the connecting rod effect, thereby make flow gluey piece work, the sticky outflow that drives in depositing gluey bottle, thereby reach.
Scribble even external member including No. two pneumatic cylinders, the connecting plate, scribble even board and drive dog, No. two pneumatic cylinders are installed on the mounting bracket outer wall, install the connecting plate through the welded mode on the output shaft of No. two pneumatic cylinders, install on the connecting plate and scribble even board, it is provided with the drive dog to scribble even board right-hand member, the drive dog is installed on the mounting bracket inner wall through the welded mode, No. two pneumatic cylinders work of during operation, through the connecting plate effect, it moves forward to drive even board, support and lean on to the drive dog, thereby even board work is scribbled in the drive, scribble the viscose on ecological composite board surface evenly, thereby reach the purpose of scribbling even viscose.
The fixing kit comprises a driving seat, a fixed seat, sliding guide grooves, a rack strip, a connecting frame, a glue cleaning plate, a guide block and a collecting vessel, wherein the driving seat is installed on the mounting frame in a welding mode, the fixed seat is installed at the upper end of the driving seat, the sliding guide grooves are symmetrically installed at the left end and the right end of the driving seat, the rack strip is installed in the sliding guide grooves in a sliding connection mode, the connecting frame is installed on the rack strip in a welding mode, the glue cleaning plate is installed on the connecting frame, the guide block is arranged at the rear end of the fixed seat and is installed on the mounting frame in a welding mode, the collecting vessel is installed on the mounting frame in a sliding connection mode, during work, an ecological composite plate needing glue coating operation is manually placed on the fixed seat, the ecological composite plate is fixed by the fixed seat, and the back glue coating kit and the uniform coating kit carry out glue coating operation on the viscose on the, the back drive seat work drives the clear plywood and strikes off the operation to the unnecessary viscose of ecological composite plate surface, and the viscose after striking off gets into through the guide piece and collects in the ware to accomplish the collection operation of unnecessary viscose.
The gummosis piece is including flowing the rubber tube, the slip post, the extrusion head, extrusion ejector pin and banding rubber ring, the gummosis pipe is installed on leading gluey through-hole B, the slip post is installed through sliding connection's mode on the gummosis pipe, install the extrusion head through the welded mode on the terminal surface under the slip post, evenly be provided with the extrusion ejector pin through spring coupling's mode on the extrusion head, the banding rubber ring that uses mutually supporting with the gummosis pipe is installed to slip post upper end, in operation, when the extrusion head supports and leans on ecological composite board surface, because of the extrusion, drive slip post and banding rubber ring upward movement, the viscose flows out, thereby reach the purpose of ecological composite board surface rubber coating.
Scribble even board inside and install the top through sliding connection's mode and move the post, the top is moved and is installed the drive tooth cover on the post, and the drive tooth cover outside is provided with the driven gear who uses of mutually supporting, installs the rotation post on the driven gear, rotates and installs the even piece of dialling of gluing on the post.
The fixing seat is provided with a blind groove C, the bottom surface of the blind groove C is uniformly provided with a bearing roller in a bearing connection mode, the blind groove C is uniformly provided with a through hole D, the side wall of the blind groove C is provided with a spring stop dog in a sliding connection mode, and the spring stop dog is uniformly provided with a sliding roller in a bearing connection mode.
The driving seat comprises a motor, a bevel gear, a threaded rod, a threaded sliding sleeve, a jacking column, a second bevel gear and a rotating gear, the motor is arranged on the outer wall of the mounting frame through the motor seat, the bevel gear is arranged on the output shaft of the motor, the threaded rod is arranged at the upper end of the bevel gear in a welding mode, the threaded sliding sleeve which is matched with the threaded rod is arranged on the threaded rod, the threaded sliding sleeve is arranged on the inner wall of the driving seat in a sliding connection mode, the jacking column is abutted against the jacking column on the threaded sliding sleeve, the jacking column is arranged on the inner wall of the driving seat in a sliding connection mode, the jacking column penetrates through the fixed seat, when the motor works, the first bevel gear is driven to rotate by the motor, so that the second bevel gear drives the rotating gear to rotate in a gear meshing mode, and the rack belt is driven to slide, the driving rubber cleaning plate scrapes the surplus viscose on the surface of the ecological composite plate, and simultaneously drives the threaded rod to rotate, and the driving screw rod drives the threaded sliding sleeve to move on the driving seat in a screw-thread fit mode, so that the jacking column is driven to move upwards, the ecological composite plate after being coated with rubber is ejected out, and the purpose of taking a piece is achieved.
The feeding push rod is installed through threaded connection's mode in both ends about on the clear offset plate, installs trapezoidal piece that feeds on the feeding push rod, and trapezoidal piece that feeds is last to support to lean on to have the clear rubber spatula, and the clear rubber spatula is installed on clear offset plate through sliding connection's mode, and the clear rubber spatula is the arc structure.
The guide block is provided with a glue precipitating groove, and the glue precipitating groove is uniformly provided with a glue inducing arc groove.
1. The invention can solve the following problems of the existing ecological composite board surface during gluing operation: a: when the surface of the existing ecological composite board is coated with glue, the phenomenon of uneven coating of the adhesive often occurs, so that the phenomenon of bulging and separation of the ecological composite board occurs in the later use process, and the product quality is influenced; b: when the gluing operation is carried out on the surface of the existing ecological composite board, in order to guarantee the gluing effect, a large amount of gluing glue is often smeared on the surface of the ecological composite board for gluing, and the phenomenon that the gluing glue is excessively used is very easy to occur, so that the waste cost is reduced.
2. According to the invention, the coating external member is designed, the second hydraulic cylinder starts to work, the coating plate is driven to move forwards under the action of the connecting plate and is abutted against the driving stop block, the coating plate is driven to work, the jacking column in the coating plate is extruded to drive the driving gear sleeve to move, so that the driven gear is driven to rotate, the rotating column is driven to move, the adhesive stirring sheet is driven to rotate, the adhesive on the surface of the ecological composite plate is uniformly coated, and the phenomena of bulging and separation of the ecological composite plate caused by the fact that the adhesive is not uniformly coated are avoided.
3. According to the invention, the glue cleaning plate is designed, when the ecological composite board needing glue coating operation is manually placed on the fixing seat, the glue coating external member and the uniform coating external member work to uniformly coat the glue on the surface of the ecological composite board, then the driving seat works to drive the glue cleaning plate to scrape redundant viscose on the surface of the ecological composite board to the guide block and flow into the collecting vessel, so that the collection operation of the redundant viscose is completed, the waste phenomenon caused by excessive use of the viscose is avoided, and the cost is saved.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a manufacturing process of an ecological composite board mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the surface gluing device of the ecological composite board is started to carry out gluing treatment on the surface of the ecological composite board, the operation of equipment is checked;
step two: and (3) feeding and fixing: manually placing the ecological composite boards to be subjected to gluing treatment on the fixing seats 42, thereby completing the feeding and fixing operation;
step three: surface gluing: after the feeding and fixing operation in the second step is completed, the first hydraulic cylinder starts to work, the glue passing plate 22 is driven to move downwards through the connecting rod 21, so that the glue flowing block 24 extrudes the surface of the ecological composite board, the viscose glue flows out, the first hydraulic cylinder continues to work, the glue flowing block 24 is driven to be far away from the surface of the ecological composite board, then the second hydraulic rod works, the coating plate 32 is driven to move, the viscose glue on the surface of the ecological composite board is uniformly coated, and the purpose of coating the surface with glue is achieved;
step four: cleaning glue and taking pieces: after the coating operation of the surfaces of the three surfaces is completed, the driving seat 41 starts to work to drive the glue removing plate 46 to slide on the sliding guide groove 43, so that the redundant viscose glue on the surface of the ecological composite board is scraped to the guide block 47 and flows into the collecting dish 48, the driving seat 41 continues to work to eject the board, and the purpose of removing the glue and taking the piece is completed;
the ecological composite board surface gluing device used in the steps comprises an installation frame 1, a gluing sleeve 2, a uniform coating sleeve 3 and a fixing sleeve 4, wherein the gluing sleeve 2, the uniform coating sleeve 3 and the fixing sleeve 4 are sequentially arranged in the installation frame 1 from top to bottom.
The gluing external member 2 comprises a first hydraulic cylinder, a connecting rod 21, a glue passing plate 22, a glue storage bottle 23 and a glue flowing block 24, the first hydraulic rod is arranged on the outer wall of the mounting frame 1, the connecting rod 21 is arranged on an output shaft of the first hydraulic cylinder, the glue passing plate 22 is arranged on the connecting rod 21 in a welding mode, the glue storage bottle 23 is uniformly arranged on the glue passing plate 22 in a threaded connection mode, a sinking groove A is formed in the glue passing plate 22, glue guiding through holes B are uniformly formed in the sinking groove A and are of a tree-shaped structure, the glue flowing block 24 is arranged on the glue guiding through holes B, and during specific work, the first hydraulic cylinder works to drive the connecting rod 21 to move downwards, thereby drive logical offset plate 22 and move down, drive and flow gluey piece 24 extrusion ecological composite board surface, flow gluey piece 24 work, will deposit the viscose in gluey bottle 23 and discharge to reach ecological composite board surface rubber coating's purpose.
The glue flowing block 24 comprises a glue flowing pipe 241, a sliding column 242, an extrusion head 243, an extrusion ejector rod 244 and an edge sealing rubber ring 245, the glue flowing pipe 241 is installed on the glue guiding through hole B, the sliding column 242 is installed on the glue flowing pipe 241 in a sliding connection mode, the extrusion head 243 is installed on the lower end face of the sliding column 242 in a welding mode, the extrusion ejector rod 244 is evenly arranged on the extrusion head 243 in a spring connection mode, the edge sealing rubber ring 245 matched with the glue flowing pipe 241 is installed at the upper end of the sliding column 242, during specific work, the extrusion head 243 moves to the surface of the ecological composite board, due to extrusion, the sliding column 242 is driven to move upwards, the edge sealing rubber ring 245 is driven to move upwards, gaps appear in the glue flowing pipe 241, and therefore the viscose in the glue storing bottle 23 flows into the surface of the ecological composite board along the gaps, and the purpose of gluing of the surface of the ecological composite board.
Scribble even external member 3 including No. two pneumatic cylinders, connecting plate 31, scribble even board 32 and drive dog 33, No. two pneumatic cylinders are installed on 1 outer wall of mounting bracket, install connecting plate 31 through the welded mode on the output shaft of No. two pneumatic cylinders, install on connecting plate 31 and scribble even board 32, it is provided with drive dog 33 to scribble even board 32 right-hand member, drive dog 33 passes through the welded mode and installs on 1 inner wall of mounting bracket, concrete during operation, No. two pneumatic cylinders work, drive connecting plate 31 motion, thereby it contacts with drive dog 33 to drive even board 32 motion and scribble, thereby it carries out work to drive even board 32, thereby reach the purpose of scribbling even ecological composite board surface viscose.
Scribble even board 32 inside top through sliding connection's mode and move post 321, install drive tooth cover 322 on the top moves post 321, the drive tooth cover 322 outside is provided with the driven gear 323 that mutually supports and use, install on the driven gear 323 and rotate post 324, install even plectrum 325 of gluing on the post 324 of rotating, concrete during operation, top moves post 321 and receives the extrusion, drive tooth cover 322 motion, thereby drive driven gear 323 and rotate, and then drive and rotate post 324 and move, thereby drive even plectrum 325 and rotate, the even operation of smearing is carried out to the viscose on ecological composite board surface.
The fixing kit 4 comprises a driving seat 41, a fixing seat 42, a sliding guide groove 43, a rack belt 44, a connecting frame 45, a rubber cleaning plate 46, a guide block 47 and a collecting vessel 48, wherein the driving seat 41 is installed on the installation frame 1 in a welding mode, the fixing seat 42 is installed at the upper end of the driving seat 41, the sliding guide grooves 43 are symmetrically installed at the left end and the right end of the driving seat 41, the rack belt 44 is installed inside the sliding guide groove 43 in a sliding connection mode, the connecting frame 45 is installed on the rack belt 44 in a welding mode, the rubber cleaning plate 46 is installed on the connecting frame 45, the guide block 47 is arranged at the rear end of the fixing seat 42, the guide block 47 is installed on the installation frame 1 in a welding mode, the collecting vessel 48 is arranged at the rear end of the guide block 47, the collecting vessel 48 is installed on the installation frame 1 in a sliding connection mode, during specific work, an ecological composite board, then the gluing external member 2 and the coating external member 3 work to carry out gluing and coating operation on the surface of the ecological composite board, and then the driving seat 41 works to drive the glue cleaning board 46 to scrape the redundant viscose on the surface of the ecological composite board to the guide block 47 and flow into the collecting dish 48, so that the collection operation of the redundant viscose is completed.
The fixing seat 42 is provided with a blind groove C, the bottom surface of the blind groove C is uniformly provided with a bearing roller 421 through a bearing connection mode, the blind groove C is uniformly provided with a through hole D, the side wall of the blind groove C is provided with a spring stop dog 422 through a sliding connection mode, and the spring stop dog 422 is uniformly provided with a sliding roller 423 through a bearing connection mode.
The driving seat 41 comprises a first motor, a first bevel gear 411, a threaded rod 412, a threaded sliding sleeve 413, a jacking column 414, a second bevel gear 415 and a rotating gear 416, the first motor is installed on the outer wall of the installation frame 1 through a motor seat, the first bevel gear 411 is installed on an output shaft of the first motor, the threaded rod 412 is installed at the upper end of the first bevel gear 411 in a welding mode, the threaded sliding sleeve 413 which is matched with the threaded rod 412 is arranged on the threaded rod 412, the threaded sliding sleeve 413 is installed on the inner wall of the driving seat 41 in a sliding connection mode, the jacking column 414 penetrates through the fixing seat 42, and during specific work, the first motor works to drive the first bevel gear 411 to rotate, so as to drive the second bevel gear 415 to rotate, and further drive the rotating gear 416 to rotate, drive rack belt 44 and move to drive clear offset plate 46 and move along slideing guide slot 43, thereby make clear the operation to the unnecessary viscose on ecological composite board surface, simultaneously because of a motor work, drive threaded rod 412 and rotate, thereby drive threaded sliding sleeve 413 and slide on drive seat 41, thereby drive jacking post 414 ejecting ecological composite board, thereby reach the purpose of conveniently getting.
Clear offset plate 46 is last to control both ends and to install feeding push rod 461 through threaded connection's mode, install trapezoidal feeding piece 462 on the feeding push rod 461, support on the trapezoidal feeding piece 462 and lean on to have the clear rubber spatula 463, clear rubber spatula 463 is installed on clear offset plate 46 through sliding connection's mode, clear rubber spatula 463 is the arc structure, concrete during operation, it drives trapezoidal feeding piece 462 motion to rotate feeding push rod 461 through the manual work, thereby drive clear rubber spout 463 motion, thereby reach the purpose of adjusting clear rubber spatula 463 height.
The guide block 47 is provided with a glue precipitating groove, and the glue precipitating groove is uniformly provided with glue inducing arc grooves.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.