CN111669511A - Spring production system capable of being remotely monitored and method thereof - Google Patents
Spring production system capable of being remotely monitored and method thereof Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 31
- 238000003384 imaging method Methods 0.000 claims abstract description 25
- 238000012545 processing Methods 0.000 claims abstract description 22
- 238000005498 polishing Methods 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims abstract description 13
- 238000005286 illumination Methods 0.000 claims abstract description 5
- 230000008859 change Effects 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 11
- 238000003860 storage Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
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- 230000006870 function Effects 0.000 description 1
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/70—Circuitry for compensating brightness variation in the scene
- H04N23/74—Circuitry for compensating brightness variation in the scene by influencing the scene brightness using illuminating means
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/14—Session management
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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Abstract
The invention relates to the technical field of spring production, and discloses a spring production system capable of being remotely monitored and a method thereof, wherein the spring production system comprises a spring machine, a monitoring alarm system and a terminal module, the spring machine comprises a manufacturing module and a control module, the monitoring alarm system comprises a polishing module, an imaging module, a processing center and a communication module, as the spring machine is continuously repeated in the production process of a spring, video information is continuously and repeatedly circulated, and under the condition that the polishing module provides stable illumination, video stream data generated by the imaging module is processed by the processing center and is compared with preset data, so that abnormity occurring in the spring production process of the spring machine can be timely found, and a worker is informed of timely processing through the terminal module, thus greatly reducing the burden in the worker and improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of spring production, in particular to a spring production system capable of being remotely monitored and a method thereof.
Background
A spring is a mechanical part that works by elasticity. The part made of elastic material deforms under the action of external force, and returns to the original shape after the external force is removed, so that the elastic part is formed.
The existing springs have the functions of controlling mechanical movement, absorbing vibration and impact energy, storing and outputting energy as power, serving as a force measuring element, compressing and resetting and the like. The production machinery mostly adopts a spring machine, is operated beside the machine by manpower, supervises the operations of bending, cutting and shearing of the spring machine, and collects and arranges the finished spring products through an accommodating box. After a certain amount of springs are collected, the containing box needs to be replaced manually, and the spring machine is immediately closed for emergency treatment when the machine is stuck.
However, because the spring is a basic workpiece, the demand is large, and spring factories want to increase the spring output, and the spring factories need to utilize the night time. However, workers cannot monitor and manage the production of the spring in real time due to the need of rest, and therefore, the improvement of the production efficiency of the spring is challenging.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a spring production system and a method thereof capable of remote monitoring, which has the advantages of improving the efficiency of spring production and reducing the burden of workers.
The above object of the present invention is achieved by the following technical solutions:
the utility model provides a but spring production system of remote monitoring, includes fixed position spring machine and monitoring alarm system and terminal module, the spring machine is including the manufacturing module that is used for producing the spring and control the control module that the manufacturing module stopped, control module with the monitoring alarm system electricity is connected, monitoring alarm system includes:
the lighting module is used for projecting stable illumination to the spring machine;
the imaging module is used for acquiring video information of the spring machine and generating corresponding video stream data;
the processing center is used for starting the polishing module and the imaging module, receiving the video stream data for processing, comparing the video stream data with preset data, and obtaining the working state information of the spring machine;
the processing center controls the starting and stopping of the polishing module and obtains the video information through the communication module;
and the terminal module is in data connection with the communication module and is used for receiving and displaying the video information.
Through above-mentioned technical scheme, because the production process to the spring of coiling machine is constantly repeated, consequently, video information is also constantly recirculation, provide under the steady illumination condition polishing the module, the video stream data that imaging module generated is being handled via the processing center, compare with preset data, the unusual that appears in the spring machine production spring in-process of discovery that can be timely, and inform the staff in time to handle through terminal module, very big alleviate the burden in the staff, production efficiency has been promoted.
The invention is further configured to: the terminal module comprises a wireless module and a processing module, wherein the wireless module is in wireless electrical connection with the communication module, the processing module is in electrical connection with the wireless module, and the processing module is in electrical connection with the processing center;
the processing module controls the start and stop of the monitoring alarm system through the wireless module.
Through the technical scheme, the terminal module can remotely control the monitoring alarm system and receive the video information obtained from the imaging module, so that the checking management of workers is facilitated.
The invention is further configured to: the processing center comprises a processor and a storage connected with the processor in a data mode, and the preset data comprises video preset data and audio preset data stored in the storage;
the video preset data and the audio preset data reflect the normal working state of the spring machine.
The invention is further configured to: the terminal module comprises an alarm unit in data connection with the processing module.
The invention is further configured to: a spring production method capable of being monitored remotely is based on a spring machine, the spring machine comprises a manufacturing module for producing springs and a control module for controlling the starting and stopping of the manufacturing module, and the spring production method comprises the following steps:
step S1, initializing a terminal module, a monitoring alarm system and the spring machine, wherein the terminal module establishes remote data connection with the monitoring alarm system and the control module;
step S2, the imaging module acquires video information of the spring machine in real time and generates corresponding video stream data;
step S3, the processing center judges the working state of the spring machine according to the comparison between the preset data and the video stream data, and respectively sends a control signal and an alarm signal corresponding to the working state to the control module and the terminal module;
and step S4, the control module controls the work start and stop of the manufacturing module according to the control signal, and the terminal module receives the alarm signal to alarm.
Through above-mentioned technical scheme, utilize the characteristics of the recirculation of spring machine work, the video stream data that obtain also can repeat regularly, consequently judge easily whether the spring machine is in operating condition, reach the staff's supervision of being convenient for to in time send alarm signal, remind the staff to overhaul, promote the efficiency of work production.
The invention is further configured to: the step S1 includes:
step S11, initializing a terminal module, a monitoring alarm system, a control module and a manufacturing module;
step S12, establishing data connection between the terminal module and the monitoring alarm system and the control module;
and step S13, controlling the control module through the terminal module to drive the manufacturing module to work.
Through above-mentioned technical scheme, accessible terminal module remote start spring machine carries out work.
The invention is further configured to: the step S2 includes:
step S21, the imaging module obtains the video data of the manufacturing module in a normal working state in real time, and obtains normal bright spot change data according to the video data;
step S22, the processor stores the normal bright spot change data into a memory;
and step S23, the imaging module obtains the video data in the working state of the manufacturing module in real time, and obtains real-time bright spot change data according to the video data.
Through the technical scheme, the regular movement of the spring machine generated in the operation process can emit video data with corresponding brightness change under the irradiation of the polishing module, so that normal bright spot change data can be obtained, and the real-time bright spot change data can be obtained in real time, so that the working state of the spring machine can be conveniently judged.
The invention is further configured to: the step S3 includes:
step S31, the processor compares the real-time bright spot change data with the normal bright spot change data, and if there is a difference, the processor proceeds to step S4, and if there is no difference, the processor proceeds to step S23.
Through the technical scheme, when the real-time bright spot change data and the normal bright spot change data are different, the working state of the spring machine is changed, the change needs to be checked by a worker, and otherwise, the bright spot change data are continuously acquired and compared.
The invention is further configured to: the step S4 includes:
step S41, the processor sends out control signals to the control module, the control signals control the control module to drive the manufacturing module to stop running, and the process goes to step S42;
and step S42, the processor sends the alarm signal to the processing module to drive an alarm unit to alarm.
Through the technical scheme, when workers need to check, the work of the manufacturing module is immediately stopped, and the workers are reminded to overhaul before through the alarm unit.
Compared with the prior art, the invention has the beneficial effects that:
through polishing the module and providing stable illumination, utilize the production process to the spring of spring machine to be this characteristic of continuous repetition, the video information that obtains also is continuous recirculation, the video stream data that imaging module generated is handling via processing center, compare with preset data, the unusual that appears in the discovery spring machine production spring process that can be timely, and inform the staff in time to handle through terminal module, very big alleviate the burden in the staff, production efficiency has been promoted.
Drawings
FIG. 1 is a schematic diagram of a system connection according to an embodiment of the present invention;
FIG. 2 is a flow chart of a method of an embodiment of the present invention;
FIG. 3 is a flowchart of step S1 according to an embodiment of the present invention;
FIG. 4 is a flowchart of steps S2-S4 according to an embodiment of the present invention.
Reference numerals: 1. a spring machine; 11. manufacturing a module; 12. a control module; 2. monitoring an alarm system; 21. a polishing module; 22. an imaging module; 23. a processing center; 231. a processor; 232. a reservoir; 24. a communication module; 3. a terminal module; 31. a wireless module; 32. a processing module; 33. and an alarm unit.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
A spring production system capable of being remotely monitored is shown in figure 1 and comprises a spring machine 1, a monitoring alarm system 2 and a terminal module 3, wherein the spring machine 1 is fixed in position, the spring machine 1 comprises a manufacturing module 11 for producing a spring and a control module 12 for controlling the manufacturing module 11 to start and stop, and the control module 12 is electrically connected with the monitoring alarm system 2.
As shown in fig. 1, the monitoring alarm system 2 includes a lighting module 21, an imaging module 22, a processing center 23, and a communication module 24. The lighting module 21 may employ a lighting device electrically connected to the processing center 23 for projecting a stable light to the spring machine 1. The imaging module 22 uses a camera device for acquiring video information of the spring machine 1 and generating corresponding video stream data to be sent to the processing center 23. The processing center 23 starts the polishing module 21 and the imaging module 22 through the communication module 24, receives video stream data for processing, compares the video stream data with preset data, and obtains the working state information of the spring machine 1.
As shown in fig. 1, the terminal module 3 includes a wireless module 31 electrically connected to the communication module 24 via radio, a processing module 32 electrically connected to the wireless module 31, and an alarm unit 33 in data connection with the processing module 32, the processing module 32 is electrically connected to the processing center 23, and the processing module 32 controls the start and stop of the monitoring alarm system 2 via the wireless module 31. Because the production process to the spring of coiling machine 1 is constantly repeated, consequently, video information is also constantly recirculation, provide stable irradiant circumstances at polishing module 21, the video stream data that imaging module 22 generated is being handled via processing center 23, compare with preset data, the unusual that appears in the production spring process of coiling machine 1 that can be timely discovery, and inform the staff in time to handle through terminal module 3, very big alleviate the burden in the staff, production efficiency has been promoted.
As shown in fig. 1, the terminal module 3 can remotely control the monitoring and alarm system 2 and receive video information obtained from the imaging module 22, so as to facilitate the viewing management of the staff.
The video stream data includes video data and audio data, the processing center 23 includes a processor 231 and a storage 232 in data connection with the processor 231, the preset data includes video preset data and audio preset data stored in the storage 232, and the video preset data and the audio preset data reflect a normal operating state of the spring machine 1.
A spring production method capable of being remotely monitored comprises the following steps:
referring to fig. 2 and 3, step S1 is to initialize the terminal module 3 and the monitoring alarm system 2 and the spring machine 1, and the terminal module 3 establishes a remote data connection with the monitoring alarm system 2 and the control module 12. The method specifically comprises the following steps:
step S11, initializing the terminal module 3, the monitoring alarm system 2, the control module 12 and the manufacturing module 11;
step S12, establishing data connection between the terminal module 3 and the monitoring alarm system 2 and the control module 12;
in step S13, the terminal module 3 controls the control module 12 to operate the manufacturing module 11. The spring machine 1 can be remotely started to work through the terminal module 3.
As shown in fig. 3, in step S2, the imaging module 22 acquires video information of the spring machine 1 in real time and generates corresponding video stream data. The method specifically comprises the following steps:
step S21, the imaging module 22 obtains video data of the manufacturing module 11 in a normal working state in real time, and obtains normal bright point change data according to the video data;
step S22, the processor 231 stores the normal bright point change data in the storage 232;
in step S23, the imaging module 22 obtains video data in real time under the working condition of the manufacturing module 11, and obtains real-time bright spot change data according to the video data. Regular movement of the spring machine 1 generated in the operation process can emit video data with corresponding brightness change under the irradiation of the polishing module 21, so that normal bright spot change data can be obtained, and then real-time bright spot change data can be obtained in real time, and the working state of the spring machine 1 can be conveniently judged. Similarly, the audio frequency changes are the same and regular, and the same type of processing method can be adopted for processing to judge the working state of the spring machine 1.
As shown in fig. 3, in step S3, the processing center 23 compares the preset data with the video stream data to determine the working status of the spring machine 1, and sends a control signal and an alarm signal corresponding to the working status to the control module 12 and the terminal module 3, respectively. The method specifically comprises the following steps:
in step S31, the processor 231 compares the real-time bright point change data with the normal bright point change data, and if there is a difference, the process proceeds to step S4, and if there is no difference, the process proceeds to step S23. When the real-time bright spot change data is different from the normal bright spot change data, the working state of the spring machine 1 is changed, and the change needs to be checked by a worker, otherwise, the bright spot change data is continuously acquired and compared.
As shown in fig. 3, in step S4, the control module 12 controls the start and stop of the manufacturing module 11 according to the control signal, and the terminal module 3 receives the alarm signal to perform an alarm operation. The method specifically comprises the following steps:
in step S41, the processor 231 sends a control signal to the control module 12, and the control signal controls the control module 12 to drive the manufacturing module 11 to stop operating, and the process proceeds to step S42;
in step S42, the processor 231 sends an alarm signal to the processing module 32 to drive the alarm unit 33 to perform alarm operation.
When the inspection by the worker is required, the work of the manufacturing module 11 is immediately stopped, and the worker is prompted to go for the inspection by the alarm unit 33. Utilize the characteristics of the recirculation of the work of spring machine 1, the video stream data that obtain also can repeat regularly, consequently judge easily whether spring machine 1 is in operating condition, reach the staff's of being convenient for supervision to in time send alarm signal, remind the staff to overhaul, promote the efficiency of work production.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (9)
1. A spring production system capable of being remotely monitored, comprising a spring machine (1) with a fixed position, a monitoring alarm system (2) and a terminal module (3), wherein the spring machine (1) comprises a manufacturing module (11) for producing a spring and a control module (12) for controlling the starting and stopping of the manufacturing module (11), the control module (12) is electrically connected with the monitoring alarm system (2), and the monitoring alarm system (2) is characterized by comprising:
the lighting module (21) is used for projecting stable illumination to the spring machine (1);
the imaging module (22) is used for acquiring video information of the spring machine (1) and generating corresponding video stream data;
the processing center (23) is used for starting the polishing module (21) and the imaging module (22), receiving the video stream data for processing, comparing the video stream data with preset data, and obtaining the working state information of the spring machine (1);
the communication module (24) is in data connection with the polishing module (21), the imaging module (22) and the processing center (23), and the processing center (23) controls the starting and stopping of the polishing module (21) and obtains the video information through the communication module (24);
and the terminal module (3) is in data connection with the communication module (24) and is used for receiving and displaying the video information.
2. A spring production system that can be remotely monitored according to claim 1, wherein said terminal module (3) comprises a wireless module (31) that is electrically connected to said communication module (24) by radio and a processing module (32) that is electrically connected to said wireless module (31), said processing module (32) being electrically connected to said processing center (23);
the processing module (32) controls the start and stop of the monitoring alarm system (2) through the wireless module (31).
3. A remotely monitorable spring production system according to claim 2 and wherein said video stream data includes video data and audio data and said processing center (23) includes a processor (231) and a memory (232) in data communication with said processor (231), said preset data including video preset data and audio preset data stored in said memory (232);
the video preset data and the audio preset data reflect the normal working state of the spring machine (1).
4. A remotely monitorable spring production system according to claim 2 and wherein the terminal module (3) comprises an alarm unit (33) in data connection with the processing module (32).
5. A spring production method capable of being monitored remotely, based on a spring machine (1), wherein the spring machine (1) comprises a manufacturing module (11) for producing springs and a control module (12) for controlling the starting and the stopping of the manufacturing module (11), and is characterized by comprising the following steps:
step S1, initializing a terminal module (3), a monitoring alarm system (2) and the spring machine (1), and establishing remote data connection between the terminal module (3) and the monitoring alarm system (2) and a control module (12);
step S2, the imaging module (22) acquires video information of the spring machine (1) in real time and generates corresponding video stream data;
step S3, a processing center (23) compares preset data with video stream data, judges the working state of the spring machine (1), and respectively sends a control signal and an alarm signal corresponding to the working state to the control module (12) and the terminal module (3);
and step S4, the control module (12) controls the work start and stop of the manufacturing module (11) according to the control signal, and the terminal module (3) receives the alarm signal to alarm.
6. The remotely monitorable spring production system according to claim 5 and wherein said step S1 includes:
step S11, initializing a terminal module (3), a monitoring alarm system (2), a control module (12) and a manufacturing module (11);
step S12, establishing data connection between the terminal module (3) and the monitoring alarm system (2) and the control module (12);
and step S13, controlling the control module (12) through the terminal module (3) to drive the manufacturing module (11) to work.
7. The remotely monitorable spring production system according to claim 6 and wherein said step S2 includes:
step S21, the imaging module (22) obtains the video data of the manufacturing module (11) in a normal working state in real time, and obtains normal bright spot change data according to the video data;
step S22, the processor (231) stores the normal bright point change data into the memory (232);
step S23, the imaging module (22) obtains the video data in the working state of the manufacturing module (11) in real time, and obtains real-time bright spot change data according to the video data.
8. The remotely monitorable spring production system according to claim 7 and wherein said step S3 includes:
in the step S31, the processor (231) compares the real-time bright point change data with the normal bright point change data, and if there is a difference, the process proceeds to the step S4, and if there is no difference, the process proceeds to the step S23.
9. The remotely monitorable spring production system according to claim 8 and wherein said step S4 includes:
step S41, the processor (231) sends a control signal to the control module (12), the control signal controls the control module (12) to drive the manufacturing module (11) to stop running, and the process goes to step S42;
and step S42, the processor (231) sends the alarm signal to the processing module (32) to drive the alarm unit (33) to alarm.
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| CN208118364U (en) * | 2018-03-14 | 2018-11-20 | 青岛双林汽车部件有限公司 | A kind of injection machine mould intelligent monitor system |
| CN108993917A (en) * | 2018-04-10 | 2018-12-14 | 深圳大学 | A kind of quality detecting system of microsprings, method and device |
| CN108900801A (en) * | 2018-06-29 | 2018-11-27 | 深圳市九洲电器有限公司 | A kind of video monitoring method based on artificial intelligence, system and Cloud Server |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112822440A (en) * | 2020-12-30 | 2021-05-18 | 深圳赛动生物自动化有限公司 | Biological sample preparation monitoring method, application server, system and storage medium |
| CN112822440B (en) * | 2020-12-30 | 2023-09-22 | 深圳赛动智造科技有限公司 | Biological sample preparation monitoring method, application server, system and storage medium |
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