CN111663206B - Card clothing backing machine reforms transform device - Google Patents

Card clothing backing machine reforms transform device

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Publication number
CN111663206B
CN111663206B CN202010637063.3A CN202010637063A CN111663206B CN 111663206 B CN111663206 B CN 111663206B CN 202010637063 A CN202010637063 A CN 202010637063A CN 111663206 B CN111663206 B CN 111663206B
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CN
China
Prior art keywords
fixedly connected
cloth
spray gun
card clothing
minutes
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Active
Application number
CN202010637063.3A
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Chinese (zh)
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CN111663206A (en
Inventor
臧溪
刘小攀
陈运动
张文杰
杨志林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lianyungang Lianrui Card Clothing Co ltd
Original Assignee
Lianyungang Lianrui Card Clothing Co ltd
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Application filed by Lianyungang Lianrui Card Clothing Co ltd filed Critical Lianyungang Lianrui Card Clothing Co ltd
Priority to CN202010637063.3A priority Critical patent/CN111663206B/en
Publication of CN111663206A publication Critical patent/CN111663206A/en
Application granted granted Critical
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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a card clothing backing machine transformation device which comprises supporting legs, wherein one ends of the supporting legs are fixedly connected with connecting rods, one ends of the connecting rods are fixedly connected with the surface of a winding machine, the tops of the supporting legs are fixedly connected with mounting plates, and one sides of the mounting plates are fixedly connected with the surface of the winding machine. The card clothing backing machine transformation device achieves motor dragging, a spray gun is arranged on a guide rail, the moving speed of the glue gun and the revolution of a roller are synchronous, the compression time is 10 minutes after the transformation of the glue gun is finished in 5 minutes by using Rong Chen WA-200 spray guns, the rotating speed is increased, the backing is finished in 2 minutes, the backing is improved by 23 minutes, the condition of uneven stress does not exist, the operation can be realized without stopping the machine, the time is reduced, the compaction is finished in more than 1 minute, the time is saved by more than 13 minutes, 46 minutes/strip are saved in total, the current operation is finished in 17 minutes basically, the original operation is finished in more than one hour, the efficiency is improved by 3 times, and the effect is very obvious.

Description

Card clothing backing machine reforms transform device
Technical Field
The invention relates to a reforming device of a card clothing backing machine, in particular to the technical field of card clothing backing machines.
Background
As shown in figure 1, the original operator manually and spirally winds a card clothing with the length of 120 meters and the width of 51 millimeters on a roller with the width of 1.8 meters, sprays glue on the back surface of the card clothing by using a spray gun, then manually adheres the back cloth to the card clothing, compacts the card clothing to prevent the back cloth from falling off to cause quality problems, the card clothing back cloth is adhered for about 1.5 hours, the labor intensity is high, the glue spraying is uneven due to artificial factors, the virtual pressing back cloth is poor in adhesion, the production needs are not met along with the improvement of the yield, the improvement requirement is provided along with the improvement requirement, and the yield is improved and the labor intensity is reduced on the premise of ensuring the quality of the back cloth.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a reforming device of a card clothing backing machine.
In order to solve the technical problems, the invention provides the following technical scheme:
The invention relates to a card clothing backing machine reconstruction device, which comprises supporting legs, wherein one end of each supporting leg is fixedly connected with a connecting rod, one end of each connecting rod is fixedly connected with the surface of a winding machine, the top of each supporting leg is fixedly connected with a mounting plate, one side of each mounting plate is fixedly connected with the surface of the winding machine, the upper surface of each mounting plate is respectively provided with a glue spraying device, a cloth feeding device and a cloth pressing device, each glue spraying device comprises a spray gun, and the spraying surface of each spray gun corresponds to the surface of a roller;
the cloth feeding device comprises a steel sheet, and the surface of the steel sheet is in sliding connection with the inner wall of the spiral seam;
the cloth pressing device comprises a cloth pressing spring piece, and the surface of the cloth pressing spring piece is in sliding connection with the surface of the back cloth.
Preferably, the upper surface of the mounting plate is fixedly connected with a mounting seat, and the surface of the mounting seat is fixedly provided with a guide rail.
Preferably, the surface of the sliding block on the guide rail is fixedly connected with a spray gun mounting seat, and the surface of the spray gun mounting seat is fixedly connected with the surface of the spray gun.
Preferably, the slide on the surface of the guide rail is driven by a motor, and the spray gun adopts Rong Chen WA-200 spray gun.
Preferably, the upper surfaces of the two sides of the guide rail are fixedly connected with a feeding supporting plate, and the upper surface of the feeding supporting plate is fixedly connected with a supporting rod.
Preferably, the surface of the support rod is connected with a connecting rod through screw threads, opposite ends of the two connecting rods are respectively connected with a rotating shaft in a rotating mode, the surface of the rotating shaft is fixedly connected with a roller, and the surface of the roller is wound with the surface of the back cloth.
Preferably, the top of bracing piece fixedly connected with hang plate, the fixed surface of hang plate is connected with the leading wheel, and the surface of leading wheel and the surface slip grafting of back cloth, the top of hang plate and the fixed surface of steel sheet are connected.
Preferably, the upper surface of the feeding supporting plate is fixedly connected with a feeding cylinder, the telescopic end of the feeding cylinder is fixedly connected with a hinging rod, and one end of the hinging rod is fixedly connected with the surface of the cloth pressing spring piece.
Preferably, the first step is to drive and control the spray gun to move back and forth on the guide rail through a motor so as to perform uniform spraying and gluing;
according to the spiral winding characteristic, the steel sheet is inserted into the spiral seam, the roller rotates and drives the steel sheet to move transversely, and the back cloth is attached to the card clothing by taking the steel sheet as a reference;
And thirdly, when the back cloth is compacted, the feeding cylinder applies pressure to synchronously apply pressure to the back cloth surface, and as the air pressure is adjustable and the pressure is fixed, the cloth can be attached according to the same pressure, the condition of uneven stress does not exist, and the operation can be realized without stopping the machine.
The beneficial effects achieved by the invention are as follows:
The card clothing backing machine transformation device is characterized in that the upper surface of a mounting plate is provided with a glue spraying device, a cloth feeding device and a cloth pressing device respectively, the glue spraying device comprises a spray gun, the spraying surface of the spray gun corresponds to the surface of a roller, the cloth feeding device comprises a steel sheet, the surface of the steel sheet is in sliding connection with the inner wall of a spiral seam, the cloth pressing device comprises a cloth pressing spring piece, the surface of the cloth pressing spring piece is in sliding connection with the surface of a backing cloth, so that the dragging of a motor is achieved, the spray gun is arranged on a guide rail, the moving speed of the glue gun and the revolution of the roller are synchronous, the transformation is completed by using Rong Chen WA-200 spray gun, the compression time is 10 minutes, the revolution is increased, the backing cloth is completed within 2 minutes, the stress is increased by 23 minutes, the non-uniform condition is avoided, the operation can be realized without stopping the machine, the time is reduced, the compaction is completed within 1 minute, the time is saved by more than 13 minutes, the total 46 minutes/strip is saved, the current is completed within 17 minutes, the original time is increased by more than 3 times, the efficiency is greatly, and the effect is very obvious.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a prior art schematic diagram of the present invention;
FIG. 2 is a perspective view of the structure of the present invention;
FIG. 3 is a front view of the glue spraying device of the present invention;
FIG. 4 is a front view of the structure of the cloth feeding device of the present invention;
Fig. 5 is a front view of the structure of the cloth pressing apparatus of the present invention.
The device comprises a supporting leg, a connecting rod, a mounting plate, a spray gun, a 41 mounting seat, a 42, a guide rail, a 43, a spray gun mounting seat, a 5, a steel sheet, a 51, a feeding supporting plate, a 52, a supporting rod, a 53, a connecting rod, a 54, a rotating shaft, a 55, a roller, a 56, an inclined plate, a 57, a guide wheel, a 6, a cloth pressing spring piece, a 61, a feeding cylinder, a 62 and a hinging rod.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
1-5, A card clothing backing machine reconstruction device comprises supporting legs 1, wherein one ends of the supporting legs 1 are fixedly connected with connecting rods 2, one ends of the connecting rods 2 are fixedly connected with the surface of a winding machine, the tops of the supporting legs 1 are fixedly connected with mounting plates 3, one sides of the mounting plates 3 are fixedly connected with the surface of the winding machine, the upper surfaces of the mounting plates 3 are respectively provided with a glue spraying device, a cloth feeding device and a cloth pressing device, the glue spraying device comprises a spray gun 4, the spraying surface of the spray gun 4 corresponds to the surface of a roller, the upper surface of the mounting plates 3 is fixedly connected with a mounting seat 41, the surface of the mounting seat 41 is fixedly provided with a guide rail 42, the surface of an upper sliding block of the guide rail 42 is fixedly connected with a spray gun mounting seat 43, the surface of the spray gun mounting seat 43 is fixedly connected with the surface of the spray gun 4, the sliding block on the surface of the guide rail 42 is driven by a motor, and the spray gun 4 adopts a Ronchen WA-200 spray gun;
The cloth feeding device comprises a steel sheet 5, wherein the surface of the steel sheet 5 is in sliding connection with the inner wall of a spiral seam, the upper surfaces of two sides of a guide rail 42 are fixedly connected with a feeding supporting plate 51, the upper surface of the feeding supporting plate 51 is fixedly connected with a supporting rod 52, the surface of the supporting rod 52 is connected with a connecting rod 53 through screw threads, opposite ends of the two connecting rods 53 are respectively and rotatably connected with a rotating shaft 54, the surface of the rotating shaft 54 is fixedly connected with a roller 55, the surface of the roller 55 is wound with the surface of a piece of back cloth, the top end of the supporting rod 52 is fixedly connected with an inclined plate 56, the surface of the inclined plate 56 is fixedly connected with a guide wheel 57, the surface of the guide wheel 57 is in sliding connection with the surface of the back cloth, and the top of the inclined plate 56 is fixedly connected with the surface of the steel sheet 5;
The cloth pressing device comprises a cloth pressing spring piece 6, wherein the surface of the cloth pressing spring piece 6 is in sliding connection with the surface of the back cloth, the upper surface of a feeding supporting plate 51 is fixedly connected with a feeding cylinder 61, the telescopic end of the feeding cylinder 61 is fixedly connected with a hinging rod 62, and one end of the hinging rod 62 is fixedly connected with the surface of the cloth pressing spring piece 6;
The card clothing backing machine reconstruction device is provided with a glue spraying device, a cloth feeding device and a cloth pressing device, wherein the glue spraying device is arranged on the upper surface of a mounting plate 3 and comprises a spray gun 4, the spraying surface of the spray gun 4 corresponds to the surface of a roller, the cloth feeding device comprises a steel sheet 5, the surface of the steel sheet 5 is in sliding connection with the inner wall of a spiral seam, the cloth pressing device comprises a cloth pressing spring piece 6, the surface of the cloth pressing spring piece 6 is in sliding connection with the surface of a backing cloth, thus the dragging of a motor is achieved, the spray gun is arranged on a guide rail, the moving speed of the glue gun and the revolution of the roller are synchronous, the compression time is 10 minutes after the reconstruction is finished by using Rong Chen WA-200 spray guns, the revolution is increased, the backing cloth is finished for 2 minutes, the stress non-uniformity condition is avoided, the operation can be realized without stopping, the time is reduced, the compaction is finished more than 1 minute, the time is saved by more than 13 minutes, the total 46 minutes/strip is saved, the current basic 17 minutes is finished, the original time is more than one hour, the efficiency is improved by 3 times, and the effect is very obvious;
Step one, controlling the spray gun 4 to move back and forth on the guide rail 42 through motor driving, and performing uniform spraying and gluing;
Step two, according to the spiral winding characteristic, the steel sheet 5 is inserted into the spiral seam, the roller rotates and drives the steel sheet 5 to move transversely, and the back cloth is attached to the card clothing by taking the back cloth as a reference;
And thirdly, when the back cloth is compacted, the feeding cylinder 61 applies pressure to synchronously close to the back cloth surface, and the cloth can be attached according to the same pressure because the pressure is adjustable and fixed, so that the operation can be realized without stopping the machine.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (5)

1.一种针布背布机改造装置，包括支撑腿(1)，其特征在于：所述支撑腿(1)的一端固定连接有连接杆(2)，所述连接杆(2)的一端与缠绕机的表面固定连接，所述支撑腿(1)的顶部固定连接有安装板(3)，所述安装板(3)的一侧与缠绕机的表面固定连接，所述安装板(3)的上表面分别设置有喷胶装置、上布装置和压布装置，所述喷胶装置包括有喷枪(4)，所述喷枪(4)的喷射表面与滚筒的表面相对应；1. A card clothing backing machine modification device, comprising a support leg (1), characterized in that: one end of the support leg (1) is fixedly connected to a connecting rod (2), one end of the connecting rod (2) is fixedly connected to the surface of a winding machine, the top of the support leg (1) is fixedly connected to a mounting plate (3), one side of the mounting plate (3) is fixedly connected to the surface of the winding machine, and the upper surface of the mounting plate (3) is respectively provided with a glue spraying device, a cloth loading device and a cloth pressing device, the glue spraying device includes a spray gun (4), and the spraying surface of the spray gun (4) corresponds to the surface of the drum; 所述上布装置包括有钢片(5)，所述钢片(5)的表面与螺旋缝的内壁滑动插接；The cloth loading device comprises a steel sheet (5), the surface of the steel sheet (5) being slidably plugged into the inner wall of the spiral seam; 所述压布装置包括有压布弹簧片(6)，所述压布弹簧片(6)的表面与背布的表面滑动插接；The cloth pressing device comprises a cloth pressing spring sheet (6), the surface of the cloth pressing spring sheet (6) being slidably plugged into the surface of the back cloth; 所述安装板(3)的上表面固定连接有安装座(41)，所述安装座(41)的表面固定安装有导轨(42)；The upper surface of the mounting plate (3) is fixedly connected to a mounting seat (41), and the surface of the mounting seat (41) is fixedly mounted with a guide rail (42); 所述导轨(42)的两侧上表面均固定连接有进给托板(51)，所述进给托板(51)的上表面固定连接有支撑杆(52)；The upper surfaces of both sides of the guide rail (42) are fixedly connected with a feed support plate (51), and the upper surface of the feed support plate (51) is fixedly connected with a support rod (52); 所述支撑杆(52)的表面通过螺钉螺纹连接有连杆(53)，两个所述连杆(53)的相对一端均转动连接有转轴(54)，所述转轴(54)的表面固定连接有滚筒(55)，所述滚筒(55)的表面与背布的表面缠绕；The surface of the support rod (52) is connected to a connecting rod (53) by a screw thread, and opposite ends of the two connecting rods (53) are rotatably connected to a rotating shaft (54), and the surface of the rotating shaft (54) is fixedly connected to a roller (55), and the surface of the roller (55) is wound around the surface of the back cloth; 所述支撑杆(52)的顶端固定连接有倾斜板(56)，所述倾斜板(56)的表面固定连接有导向轮(57)，所述导向轮(57)的表面与背布的表面滑动插接，所述倾斜板(56)的顶部与钢片(5)的表面固定连接。The top end of the support rod (52) is fixedly connected to an inclined plate (56), the surface of the inclined plate (56) is fixedly connected to a guide wheel (57), the surface of the guide wheel (57) is slidably plugged with the surface of the back cloth, and the top of the inclined plate (56) is fixedly connected to the surface of the steel sheet (5). 2.根据权利要求1所述的一种针布背布机改造装置，其特征在于：所述导轨(42)上滑块的表面固定连接有喷枪安装座(43)，所述喷枪安装座(43)的表面与喷枪(4)的表面固定连接。2. A card clothing backing machine modification device according to claim 1, characterized in that: the surface of the sliding block on the guide rail (42) is fixedly connected to a spray gun mounting seat (43), and the surface of the spray gun mounting seat (43) is fixedly connected to the surface of the spray gun (4). 3.根据权利要求2所述的一种针布背布机改造装置，其特征在于：所述导轨(42)表面的滑块通过电机驱动，所述喷枪(4)采用荣陈WA-200喷枪。3. A card clothing backing machine modification device according to claim 2, characterized in that: the slider on the surface of the guide rail (42) is driven by a motor, and the spray gun (4) adopts a Rongchen WA-200 spray gun. 4.根据权利要求1所述的一种针布背布机改造装置，其特征在于：所述进给托板(51)的上表面固定连接有进给气缸(61)，所述进给气缸(61)的伸缩端固定连接有铰接杆(62)，所述铰接杆(62)的一端与压布弹簧片(6)的表面固定连接。4. A card clothing backing machine modification device according to claim 1, characterized in that: the upper surface of the feed support plate (51) is fixedly connected to a feed cylinder (61), the telescopic end of the feed cylinder (61) is fixedly connected to a hinge rod (62), and one end of the hinge rod (62) is fixedly connected to the surface of the cloth pressing spring sheet (6). 5.根据权利要求1-4任一所述的一种针布背布机改造装置，其操作方法：5. A card clothing backing machine transformation device according to any one of claims 1 to 4, and its operating method: 步骤一、通过电机驱动控制喷枪(4)在导轨(42)上来回移动，进行均匀喷射打胶；Step 1: Control the spray gun (4) to move back and forth on the guide rail (42) through a motor drive to spray glue evenly; 步骤二、同时，根据螺旋缠绕特性，我们用钢片(5)插入螺旋缝，滚筒转动同时带动钢片(5)横向移动，同时背布以此为基准贴合针布；Step 2: At the same time, according to the spiral winding characteristics, we insert the steel sheet (5) into the spiral seam, and the rotation of the drum drives the steel sheet (5) to move horizontally, and the back cloth is used as a reference to fit the card clothing; 步骤三、以及压实背布时，通过进给气缸(61)施压同步靠近背布面施加压力，由于气压可调固定压力，所以布会按一样的压力贴合，不存在受力不均情况，更能在不停机实现操作。Step 3, when compacting the back cloth, the feed cylinder (61) applies pressure synchronously close to the back cloth surface. Since the air pressure can be adjusted to fix the pressure, the cloth will be attached with the same pressure, there will be no uneven force, and the operation can be achieved without stopping the machine.
CN202010637063.3A 2020-07-03 2020-07-03 Card clothing backing machine reforms transform device Active CN111663206B (en)

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