CN111663206A - Card clothing back cloth machine transformation device - Google Patents
Card clothing back cloth machine transformation device Download PDFInfo
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- CN111663206A CN111663206A CN202010637063.3A CN202010637063A CN111663206A CN 111663206 A CN111663206 A CN 111663206A CN 202010637063 A CN202010637063 A CN 202010637063A CN 111663206 A CN111663206 A CN 111663206A
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- cloth
- fixedly connected
- spray gun
- card clothing
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种针布背布机改造装置,尤其涉及针布背布机技术领域。The invention relates to a device for reforming a card clothing backing machine, in particular to the technical field of a card clothing backing machine.
背景技术Background technique
如图1所示,原来操作工人把120米长宽51毫米的针布手工螺旋缠绕在直径2米宽1.8米的滚筒上,用喷枪把胶水喷在针布背面上,再人工把背布贴合在针布上,还要压实,压紧防止背布脱落造成质量问题,一条针布背布贴完要1.5小时左右,缺点劳动强度大,人为因素会导致喷胶不均匀,虚压背布导致贴合不好,随着产量提高已跟不上生产需要,随其提出改造要求,要求在保证背布质量的前提下,提高产量,减少劳动强度。As shown in Figure 1, the original operator wound the card clothing with a length of 120 meters and a width of 51 mm on a drum with a diameter of 2 meters and a width of 1.8 meters by hand. It needs to be compacted and pressed to prevent the back cloth from falling off and causing quality problems. It takes about 1.5 hours to paste a piece of card cloth back cloth, which is labor-intensive. The cloth leads to poor fit. As the output increases, it can no longer keep up with the production needs. As it puts forward transformation requirements, it is required to increase the output and reduce the labor intensity on the premise of ensuring the quality of the back cloth.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服现有技术的缺陷,提供一种针布背布机改造装置。The technical problem to be solved by the present invention is to overcome the defects of the prior art, and to provide a device for reforming a card clothing backing machine.
为了解决上述技术问题,本发明提供了如下的技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
本发明一种针布背布机改造装置,包括支撑腿,支撑腿的一端固定连接有连接杆,连接杆的一端与缠绕机的表面固定连接,支撑腿的顶部固定连接有安装板,安装板的一侧与缠绕机的表面固定连接,安装板的上表面分别设置有喷胶装置、上布装置和压布装置,喷胶装置包括有喷枪,喷枪的喷射表面与滚筒的表面相对应;The invention relates to a device for reforming a card clothing backing machine, comprising a support leg, one end of the support leg is fixedly connected with a connecting rod, one end of the connecting rod is fixedly connected with the surface of the winding machine, and the top of the support leg is fixedly connected with a mounting plate, the mounting plate One side of the machine is fixedly connected with the surface of the winding machine, and the upper surface of the mounting plate is respectively provided with a glue spraying device, a cloth feeding device and a cloth pressing device. The glue spraying device includes a spray gun, and the spray surface of the spray gun corresponds to the surface of the drum;
上布装置包括有钢片,钢片的表面与螺旋缝的内壁滑动插接;The cloth upper device includes a steel sheet, and the surface of the steel sheet is slidably inserted into the inner wall of the spiral seam;
压布装置包括有压布弹簧片,压布弹簧片的表面与背布的表面滑动插接。The cloth pressing device includes a cloth pressing spring sheet, and the surface of the cloth pressing spring sheet is slidably inserted with the surface of the back cloth.
优选地,安装板的上表面固定连接有安装座,安装座的表面固定安装有导轨。Preferably, a mounting seat is fixedly connected to the upper surface of the mounting plate, and a guide rail is fixedly mounted on the surface of the mounting seat.
优选地,导轨上滑块的表面固定连接有喷枪安装座,喷枪安装座的表面与喷枪的表面固定连接。Preferably, the surface of the slider on the guide rail is fixedly connected with the spray gun mounting seat, and the surface of the spray gun mounting seat is fixedly connected with the surface of the spray gun.
优选地,导轨表面的滑块通过电机驱动,喷枪采用荣陈WA-200喷枪。Preferably, the slider on the surface of the guide rail is driven by a motor, and the spray gun is Rongchen WA-200 spray gun.
优选地,导轨的两侧上表面均固定连接有进给托板,进给托板的上表面固定连接有支撑杆。Preferably, the upper surfaces of both sides of the guide rail are fixedly connected with the feeding support plates, and the upper surfaces of the feeding support plates are fixedly connected with support rods.
优选地,支撑杆的表面通过螺钉螺纹连接有连杆,两个连杆的相对一端均转动连接有转轴,转轴的表面固定连接有滚筒,滚筒的表面与背布的表面缠绕。Preferably, the surface of the support rod is threadedly connected with connecting rods, the opposite ends of the two connecting rods are rotatably connected with a rotating shaft, the surface of the rotating shaft is fixedly connected with a roller, and the surface of the roller is wound with the surface of the backing cloth.
优选地,支撑杆的顶端固定连接有倾斜板,倾斜板的表面固定连接有导向轮,导向轮的表面与背布的表面滑动插接,倾斜板的顶部与钢片的表面固定连接。Preferably, the top end of the support rod is fixedly connected with an inclined plate, the surface of the inclined plate is fixedly connected with a guide wheel, the surface of the guide wheel is slidably inserted with the surface of the back cloth, and the top of the inclined plate is fixedly connected with the surface of the steel sheet.
优选地,进给托板的上表面固定连接有进给气缸,进给气缸的伸缩端固定连接有铰接杆,铰接杆的一端与压布弹簧片的表面固定连接。Preferably, a feeding cylinder is fixedly connected to the upper surface of the feeding support plate, a hinge rod is fixedly connected to the telescopic end of the feeding cylinder, and one end of the hinge rod is fixedly connected to the surface of the cloth pressing spring sheet.
优选地,步骤一、通过电机驱动控制喷枪在导轨上来回移动,进行均匀喷射打胶;Preferably, in
步骤二、同时,根据螺旋缠绕特性,我们用钢片插入缝隙,滚筒转动同时带动钢片横向移动,同时背布以此为基准贴合背布;
步骤三、以及压实背布时,通过进给气缸施压同步靠近背布面施加压力,由于气压可调固定压力,所以布会按一样的压力贴合,不存在受力不均情况,更能在不停机实现操作。
本发明所达到的有益效果是:The beneficial effects achieved by the present invention are:
该针布背布机改造装置,设置安装板的上表面分别设置有喷胶装置、上布装置和压布装置,喷胶装置包括有喷枪,喷枪的喷射表面与滚筒的表面相对应;上布装置包括有钢片,钢片的表面与螺旋缝的内壁滑动插接;压布装置包括有压布弹簧片,压布弹簧片的表面与背布的表面滑动插接,从而达到了电机拖动,把喷枪装在导轨上,实现胶枪的移动速度和滚筒转数同步即可,经改造使用荣陈WA-200喷枪5分钟完成了,压缩时间10分钟;转速提高,2分钟完成背布,提高23分钟,不存在受力不均情况,更能在不停机实现操作,减少时间,经1分钟多完成压实,节省时间13分钟以上,总共节约46分钟/条,现在基本17分钟完成,原来要一小时以上,效率提高3倍,效果非常显。In the device for modifying the clothing backing machine, the upper surface of the installation plate is provided with a glue spraying device, a cloth feeding device and a cloth pressing device. The glue spraying device includes a spray gun, and the spraying surface of the spray gun corresponds to the surface of the roller; The device includes a steel sheet, and the surface of the steel sheet is slidably inserted into the inner wall of the spiral seam; the cloth pressing device includes a cloth pressing spring sheet, and the surface of the cloth pressing spring sheet is slidably inserted with the surface of the back cloth, so as to achieve the motor drag. , Install the spray gun on the guide rail, and realize the synchronization of the moving speed of the glue gun and the rotation speed of the drum. After the transformation, the Rongchen WA-200 spray gun was used to complete it in 5 minutes, and the compression time was 10 minutes; the speed was increased, and the back cloth was completed in 2 minutes. It can be increased by 23 minutes, there is no uneven force, and it can be operated without stopping, reducing time, and completing compaction in more than 1 minute, saving more than 13 minutes of time, saving a total of 46 minutes per bar, and now it is basically completed in 17 minutes, It used to take more than an hour, and the efficiency was increased by 3 times, and the effect was very obvious.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本发明的现有技术结构示意图;Fig. 1 is the prior art structure schematic diagram of the present invention;
图2是本发明的结构立体图;Fig. 2 is the structural perspective view of the present invention;
图3是本发明的喷胶装置主视图;Fig. 3 is the front view of the glue spraying device of the present invention;
图4是本发明的上布装置结构主视图;Fig. 4 is the front view of the structure of the upper cloth device of the present invention;
图5是本发明的压布装置结构主视图。Fig. 5 is a front view of the structure of the cloth pressing device of the present invention.
如图:1、支撑腿;2、连接杆;3、安装板;4、喷枪;41、安装座;42、导轨;43、喷枪安装座;5、钢片;51、进给托板;52、支撑杆;53、连杆;54、转轴;55、滚筒;56、倾斜板;57、导向轮;6、压布弹簧片;61、进给气缸;62、铰接杆。As shown in the figure: 1. Support leg; 2. Connecting rod; 3. Mounting plate; 4. Spray gun; 41. Mounting seat; 42. Guide rail; 43. Spray gun mounting seat; 5. Steel sheet; 51. Feeding plate; 52 53, connecting rod; 54, rotating shaft; 55, roller; 56, inclined plate; 57, guide wheel; 6, cloth pressing spring; 61, feeding cylinder; 62, hinge rod.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
如图1-5所示,一种针布背布机改造装置,包括支撑腿1,支撑腿1的一端固定连接有连接杆2,连接杆2的一端与缠绕机的表面固定连接,支撑腿1的顶部固定连接有安装板3,安装板3的一侧与缠绕机的表面固定连接,安装板3的上表面分别设置有喷胶装置、上布装置和压布装置,喷胶装置包括有喷枪4,喷枪4的喷射表面与滚筒的表面相对应;安装板3的上表面固定连接有安装座41,安装座41的表面固定安装有导轨42;导轨42上滑块的表面固定连接有喷枪安装座43,喷枪安装座43的表面与喷枪4的表面固定连接;导轨42表面的滑块通过电机驱动,喷枪4采用荣陈WA-200喷枪;As shown in Figure 1-5, a device for modifying a card clothing back cloth machine includes a
上布装置包括有钢片5,钢片5的表面与螺旋缝的内壁滑动插接;导轨42的两侧上表面均固定连接有进给托板51,进给托板51的上表面固定连接有支撑杆52;支撑杆52的表面通过螺钉螺纹连接有连杆53,两个连杆53的相对一端均转动连接有转轴54,转轴54的表面固定连接有滚筒55,滚筒55的表面与背布的表面缠绕;支撑杆52的顶端固定连接有倾斜板56,倾斜板56的表面固定连接有导向轮57,导向轮57的表面与背布的表面滑动插接,倾斜板56的顶部与钢片5的表面固定连接;The cloth loading device includes a
压布装置包括有压布弹簧片6,压布弹簧片6的表面与背布的表面滑动插接;进给托板51的上表面固定连接有进给气缸61,进给气缸61的伸缩端固定连接有铰接杆62,铰接杆62的一端与压布弹簧片6的表面固定连接;The cloth pressing device includes a cloth pressing
该针布背布机改造装置,设置安装板3的上表面分别设置有喷胶装置、上布装置和压布装置,喷胶装置包括有喷枪4,喷枪4的喷射表面与滚筒的表面相对应;上布装置包括有钢片5,钢片5的表面与螺旋缝的内壁滑动插接;压布装置包括有压布弹簧片6,压布弹簧片6的表面与背布的表面滑动插接,从而达到了电机拖动,把喷枪装在导轨上,实现胶枪的移动速度和滚筒转数同步即可,经改造使用荣陈WA-200喷枪5分钟完成了,压缩时间10分钟;转速提高,2分钟完成背布,提高23分钟,不存在受力不均情况,更能在不停机实现操作,减少时间,经1分钟多完成压实,节省时间13分钟以上,总共节约46分钟/条,现在基本17分钟完成,原来要一小时以上,效率提高3倍,效果非常显;In the retrofitting device for the card cloth backing machine, the upper surface of the
步骤一、通过电机驱动控制喷枪4在导轨42上来回移动,进行均匀喷射打胶;Step 1: Control the
步骤二、同时,根据螺旋缠绕特性,我们用钢片5插入缝隙,滚筒转动同时带动钢片5横向移动,同时背布以此为基准贴合背布;
步骤三、以及压实背布时,通过进给气缸61施压同步靠近背布面施加压力,由于气压可调固定压力,所以布会按一样的压力贴合,不存在受力不均情况,更能在不停机实现操作。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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