CN111661704A - Distribution lines unwrapping wire ware - Google Patents
Distribution lines unwrapping wire ware Download PDFInfo
- Publication number
- CN111661704A CN111661704A CN202010529728.9A CN202010529728A CN111661704A CN 111661704 A CN111661704 A CN 111661704A CN 202010529728 A CN202010529728 A CN 202010529728A CN 111661704 A CN111661704 A CN 111661704A
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- guide
- wire
- support frame
- plate
- locking
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- 238000009434 installation Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 8
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 230000005484 gravity Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/34—Arrangements for effecting positive rotation of packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
- B65H49/324—Constructional details
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Handcart (AREA)
- Electric Cable Installation (AREA)
Abstract
The invention relates to a distribution line pay-off device, which comprises a cage, the device comprises nylon wheels and a guide device, wherein two pairs of threaded guide pillars are arranged on the left side and the right side of a cage, a battery is arranged in the cage, a fixing plate is arranged in the middle of the bottom of the cage, fixing lugs are arranged on the left side and the right side of the fixing plate, two fixing holes are formed in the fixing lugs, a controller is arranged on the right side of the bottom of the cage, a bearing plate is arranged in the middle of the upper portion of the cage, a supporting plate is arranged on the left side of the upper portion of the bearing plate, a first supporting frame is arranged on the left side of the middle of the supporting plate, a motor is arranged on the left side of the first supporting frame, a gear box is arranged above the motor, a second supporting frame is arranged on the right side of the first supporting frame, a vertical plate; the invention has the advantages of high working efficiency, low labor intensity and high safety.
Description
Technical Field
The invention belongs to the technical field of distribution lines, and particularly relates to a pay-off device for a distribution line.
Background
The distribution line is a line for transmitting power from a step-down transformer substation to a distribution transformer or transmitting power from the distribution transformer substation to a power consumption unit, and is divided into two types: the voltage of the distribution line is 3.6-40.5 kV, and the distribution line is called a high-voltage distribution line; the distribution voltage is not more than 1kV, the frequency is not more than 1kHz, the direct current is not more than 1500V, so that the distribution line is called as a low-voltage distribution line, and when the line needs to be replaced in the distribution line new construction and amplification construction, the manual operation is mainly adopted at present, so that the problems of low working efficiency, high labor intensity, low safety and the like exist; therefore, it is necessary to provide a high-efficiency, low-labor-intensity and high-safety distribution line pay-off device.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the paying-off device for the distribution line, which has high working efficiency, low labor intensity and high safety.
The purpose of the invention is realized as follows: the novel cage comprises a cage frame, nylon wheels and a guide device, wherein two pairs of threaded guide pillars are arranged on the left side and the right side of the cage frame, batteries are arranged in the cage frame, a fixing plate is arranged in the middle of the bottom of the cage frame, fixing lugs are arranged on the left side and the right side of the fixing plate, two fixing holes are formed in the fixing lugs, the fixing plate is installed on the cage frame through a third fastening bolt, a controller is arranged on the right side of the bottom of the cage frame, a bearing plate is arranged in the middle of the upper portion of the cage frame, a supporting plate is arranged on the left side of the upper portion of the bearing plate, the front end and the rear end of the supporting plate are fixed on the bearing plate through first fastening bolts, a first supporting frame is arranged on the left side of the middle portion of the supporting plate and fixed on the supporting plate through welding, a motor is arranged, the second rotating shaft of the motor is communicated with the gear box through a bevel gear, a second supporting frame is arranged on the right side of the first supporting frame, the overlapping part of the upper transverse plates of the first supporting frame and the second supporting frame is fixedly connected through a second fastening bolt, a vertical plate is arranged below the middle part of the overlapping part of the upper transverse plates of the first supporting frame and the second supporting frame, a nylon wheel is arranged on the right side of the vertical plate, a first bearing is arranged on the right side of the nylon wheel, the first rotating shaft penetrates through the second supporting frame, the first bearing, the nylon wheel, the vertical plate and the first supporting frame to be connected with the bevel gear, a guiding device is arranged right below the nylon wheel, two guiding mechanisms are uniformly arranged in the guiding device from front to back, each guiding mechanism comprises a guiding wheel, a third rotating shaft, a third supporting frame, a positioning hole and a rotating groove, and base plates are arranged on the left and right in, the roller shafts are arranged between the backing plates, the shaft pin plate is arranged below the right side face of the guiding device, two shaft pins are arranged on the shaft pin plate from left to right and correspond to the roller shafts inside the shaft pin plate, the guiding mechanism is fixed on the guiding device through the shaft pins and fourth fastening bolts, a baffle is arranged on the right side of the guiding device, an installation groove is formed in the middle of the baffle, a second bearing is arranged above the installation groove, the first rotating shaft and the second bearing are installed, a wire locking ring is arranged in the middle of the front of the guiding device, the wire locking ring is installed on the guiding device through a wire locking base, and a guiding notch is formed in the middle of the rear of the guiding device.
The guiding mechanism comprises a guide wheel, a third rotating shaft, a third supporting frame, positioning holes and a rotating groove, the third supporting frame is arranged on the left side and the right side of the guide wheel and connected with the guide wheel through the third rotating shaft, the positioning holes are formed in the middle of the third supporting frame, the rotating groove is formed in the lower portion of the third supporting frame, and the guiding mechanism is connected with the roller shaft through the rotating groove.
The guide notch comprises a first bending part, a fixing part and a second bending part, the first bending part is arranged on the right side of the guide notch, the fixing part is arranged below the left side of the first bending part, and the second bending part is arranged on the right side of the fixing part.
The locking wire ring comprises a locking wire base, a locking wire ring and an external thread, wherein the locking wire base is arranged at one end of the locking wire ring, and the external thread is arranged on the periphery of the locking wire ring.
The locking wire sleeve include inlet wire through-hole and internal thread, locking wire sleeve inside be provided with the inlet wire through-hole, locking wire sleeve inner wall be provided with the internal thread, locking wire sleeve one end terminal surface diameter be greater than other end terminal surface diameter, and great one end terminal surface diameter equals the diameter of locking wire ring terminal surface.
The guide mechanism is uniformly provided with two guide mechanisms in the guide device, the two guide mechanisms are consistent in height and are arranged in a bilateral symmetry mode about the nylon wheel, the first wire passes through the lower portion of the nylon wheel and just contacts with the upper portions of the two guide wheels, the second wire passes through the guide groove opening, passes through the right lower portion of the guide wheels and does not contact with the guide wheels, and the second wire is locked with the wire locking sleeve through the wire locking ring.
The guide mechanism is made of ABS resin material, and the outer surfaces of all structural parts of the device are coated with a layer of epoxy resin material.
The upper part of the locking wire ring is dispersed and is dispersed into twelve blocks, the lower part of the locking wire ring is polymerized and is integrally formed with the locking wire base, and the battery adopts a ly60 rechargeable battery pack.
The first support frame and the second support frame are both of a 7-shaped structure, the first support frame and the second support frame are arranged in a bilateral symmetry mode, the overlapped part of the upper transverse plate is fixedly connected through a second fastening bolt, and the first support frame and the second support frame are both triangular iron.
The invention has the beneficial effects that: the invention adopts a cage, a battery, a fixed plate and a controller, the battery is arranged in the cage, the fixed plate is arranged in the middle of the bottom of the cage, the controller is arranged on the right side of the bottom of the cage, the battery is placed in the cage in use, a threaded guide post is sleeved in the threaded guide post through a fixed hole on a fixed lug, the fixed plate is locked through a fourth fastening bolt to form an installation structure of the battery, the cage and the fixed plate are used for fixing the battery in the cage, the battery can be replaced by disassembling the fixed plate, the battery adopts a rechargeable battery pack, the working efficiency and the cruising ability of the rechargeable battery pack are ensured to a certain extent, a baffle plate is communicated with a first rotating shaft through a second bearing, so that the gravity of a nylon wheel can be borne, the stability of the whole structure of the device is improved, on the other hand, the gravity center of the device is in the vertical, the controller is more convenient and faster, and an operator can remotely control the controller, so that the aim of controlling the whole device is fulfilled, and the labor intensity of the operator is greatly reduced; when an operator uses the device to replace a line, the line is mainly manually operated at present, so that the problems of low working efficiency, high labor intensity, low safety and the like exist; the invention has the advantages of high working efficiency, low labor intensity and high safety.
Drawings
Fig. 1 is a schematic view of the overall structure of the distribution line pay-off device of the present invention.
Figure 2 is a left side view of the overall structure of the distribution line payoff device of the present invention after installation of the guide and the stop.
Figure 3 is a right side view of the overall structure of the distribution line payoff device after installation of the guide and the stop of the invention.
FIG. 4 is a schematic diagram showing the matching state of the guide mechanism and the nylon wheel of the distribution line pay-off device of the present invention.
Fig. 5 is a schematic side view of the distribution line payoff device of the present invention with the baffle in position engagement with the first spindle.
Fig. 6 is a bottom view of the cage of the distribution line payoff device of the present invention.
Fig. 7 is a schematic structural view of a fixing plate of the distribution line pay-off device of the present invention.
Fig. 8 is a state display diagram of the distribution line pay-off device according to the present invention when the fixing plate and the cage are mounted.
Fig. 9 is a schematic structural state diagram of the distribution line pay-off device after the fixing plate and the cage are installed.
Figure 10 is a perspective view of the construction of the gear box of the distribution line payoff device of the present invention.
Fig. 11 is a schematic structural view of a guide mechanism of the distribution line payoff device of the present invention.
Figure 12 is a right side view of the guide assembly of the distribution line payoff device of the present invention.
Fig. 13 is a view showing the placement state of the guide mechanism of the distribution line payoff device in the guide device.
Fig. 14 is a diagram showing the position relationship between the guide mechanism and the nylon wheel of the distribution line pay-off device of the present invention.
Fig. 15 is a view showing a state in which the guide mechanism of the distribution line unreeling device of the present invention is locked by the pivot pin plate and the fourth fastening bolt.
Fig. 16 is a first schematic view of the working states of the guide mechanism and the nylon wheel of the distribution line pay-off device of the invention.
Fig. 17 is a second schematic view of the working states of the guide mechanism and the nylon wheel of the distribution line pay-off device of the invention.
Figure 18 is a schematic view of the installation position of the rotary groove and the roller shaft of the guide mechanism of the distribution line paying out machine of the invention.
Fig. 19 is a schematic view of the positional relationship between the guide mechanism and the second wire of the distribution line payoff device of the present invention.
Figure 20 is a schematic view of the back side of the guide assembly of the distribution line payoff device of the present invention.
Figure 21 is a schematic view of the overall configuration of the guide slot of the distribution line payoff device of the present invention.
Figure 22 is a state diagram showing the second wire of the distribution line payoff device of the present invention passing through the guide slot.
Figure 23 is a schematic front view of the guide assembly of the distribution line payoff device of the present invention.
Figure 24 is a left side view of the configuration of the lock wire ring of the distribution line payoff device of the present invention.
Figure 25 is a right side view of the configuration of the lock wire ring of the distribution line payoff device of the present invention.
Figure 26 is a top view of the configuration of the lock wire loop of the distribution line payoff device of the present invention.
Figure 27 is a schematic structural view of a wire locking sleeve of the distribution line payoff device of the present invention.
Figure 28 is a diagram showing the internal structure of the wire locking sleeve of the distribution line payoff device of the present invention.
Fig. 29 is a structural display diagram of the working state of the locking wire ring and the locking wire sleeve of the distribution line payoff device in cooperation with locking wire of the invention.
In the figure: 1. the device comprises a cage 2, a battery 3, a controller 4, a bearing plate 5, a support plate 6, a first fastening bolt 7, a first support frame 8, a second support frame 9, a second fastening bolt 10, a nylon wheel 11, a vertical plate 12, a first bearing 13, a motor 14, a gear box 15, a first rotating shaft 16, a guide device 17, a guide mechanism 18, a second rotating shaft 19, a bevel gear 20, a fixing plate 21, a guide wheel 22, a third rotating shaft 23, a third support frame 24, a positioning hole 25, a rotating groove 26, a roller shaft 27, a roller shaft plate 28, a roller shaft 30, a first lead 31, a second lead 32, a backing plate 33, a baffle plate 34, a second bearing 35, a fixing lug 36, a fixing hole 37, a threaded guide post 38, a third fastening bolt 39, a guide 40, a first bent part 41, a fixing part 42, a first bent part 38, The second bent part 43, the locking wire base 44, the locking wire ring 45, the external thread 46, the locking wire sleeve 47, the wire inlet through hole 48, the internal thread 49, the mounting groove 50 and the fourth fastening bolt.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-29, the distribution line pay-off device comprises a cage 1, a nylon wheel 10 and a guiding device 16, wherein two pairs of threaded guide posts 37 are arranged on both sides of the cage 1, a battery 2 is arranged in the cage 1, a fixing plate 20 is arranged in the middle of the bottom of the cage 1, fixing lugs 35 are arranged on both sides of the fixing plate 20, two fixing holes 36 are arranged on the fixing lugs 35, the fixing plate 20 is mounted on the cage 1 through a third fastening bolt 38, a controller 3 is arranged on the right side of the bottom of the cage 1, a bearing plate 4 is arranged in the middle of the upper part of the cage 1, a support plate 5 is arranged on the left side of the upper part of the bearing plate 4, both the front end and the rear end of the support plate 5 are fixed on the bearing plate 4 through a first fastening bolt 6, a first support frame 7 is arranged on the left side of the middle part of the support, the first support frame 7 is fixed on the support plate 5 by welding, a motor 13 is arranged on the left side of the first support frame 7, a gear box 14 is arranged above the motor 13, a second rotating shaft 18 of the motor 13 is communicated with the gear box 14 by a bevel gear 19, a second support frame 8 is arranged on the right side of the first support frame 7, the overlapping part of the upper transverse plates of the first support frame 7 and the second support frame 8 is fixedly connected by a second fastening bolt 9, a vertical plate 11 is arranged below the middle part of the overlapping part of the upper transverse plates of the first support frame 7 and the second support frame 8, a nylon wheel 10 is arranged on the right side of the vertical plate 11, a first bearing 12 is arranged on the right side of the nylon wheel 10, the first rotating shaft 15 penetrates through the second support frame 8, the first bearing 12, the nylon wheel 10, the vertical plate 11 and the first support frame 7 to be connected with the bevel gear 19, a guiding device 16 is arranged under the nylon wheel 10, the guide device 16 is internally and uniformly provided with two guide mechanisms 17 from front to back, each guide mechanism 17 comprises a guide wheel 21, a third rotating shaft 22, a third supporting frame 23, a positioning hole 24 and a rotating groove 25, backing plates 32 are arranged on the left and right sides inside the guide device 16, a roller shaft 26 is arranged between the backing plates 32, a shaft pin plate 27 is arranged below the right side surface of the guide device 16, two shaft pins 28 are arranged on the shaft pin plate 27 from left to right corresponding to the roller shaft 26 inside the guide device, the guide mechanism 17 is fixed on the guide device 16 through the shaft pins 28 and a fourth fastening bolt 50, a baffle plate 33 is arranged on the right side of the guide device 16, an installation groove 49 is arranged in the middle of the baffle plate 33, a second bearing 34 is arranged above the installation groove 49, the first rotating shaft 15 and the second bearing 34 are installed, and a wire locking ring 44 is arranged in the middle of the front surface of the guide device 16, the locking wire ring 44 is arranged on the guide device 16 through a locking wire base 43, and a guide notch 39 is arranged in the middle of the rear surface of the guide device 16.
As shown in fig. 11, the distribution line pay-off device further comprises a guide mechanism 17, wherein the guide mechanism 17 comprises a guide wheel 21, a third rotating shaft 22, a third support frame 23, positioning holes 24 and a rotating groove 25, the third support frames 23 are arranged on the left side and the right side of the guide wheel 21, the third support frames 23 are connected with the guide wheel 21 through the third rotating shaft 22, the positioning holes 24 are arranged in the middle of the third support frames 23, the rotating groove 25 is arranged below the third support frames 23, and the guide mechanism 17 is connected with a roller shaft 26 through the rotating groove 25.
As shown in fig. 20 to 22, the distribution line pay-off device further includes a guide notch 39, the guide notch 39 includes a first bending portion 40, a fixing portion 41 and a second bending portion 42, the right side of the guide notch 39 is provided with the first bending portion 40, the left lower portion of the first bending portion 40 is provided with the fixing portion 41, and the right side of the fixing portion 41 is provided with the second bending portion 42.
As shown in fig. 23 to 26, the distribution line unreeling device further comprises a wire locking ring 44, wherein the wire locking ring 44 comprises a wire locking base 43, a wire locking ring 44 and an external thread 45, the wire locking base 43 is arranged at one end of the wire locking ring 44, and the external thread 45 is arranged on the periphery of the wire locking ring 44.
As shown in fig. 27-28, the distribution line paying out device further comprises a locking sleeve 46, the locking sleeve 46 comprises an incoming line through hole 47 and an internal thread 48, the incoming line through hole 47 is formed in the locking sleeve 46, the internal thread 48 is formed in the inner wall of the locking sleeve 46, the end face diameter of one end of the locking sleeve 46 is larger than that of the other end, and the end face diameter of the larger end is equal to that of the end face of the locking ring 44.
As shown in fig. 13-19, the two guide mechanisms 17 are uniformly arranged in the guide device 16, have the same height, and are symmetrically arranged in the left and right direction with respect to the nylon wheel 10, the first wire 30 passes through the lower part of the nylon wheel 10 and just contacts with the upper parts of the two guide wheels 21, the second wire 31 passes through the guide notch 39, passes through the right lower part of the guide wheels 21 and does not contact with the guide wheels 21, and is locked with the wire locking sleeve 46 through the wire locking ring 44.
The invention adopts a cage 1, a battery 2, a fixed plate 20 and a controller 3, the battery 2 is arranged in the cage 1, the fixed plate 20 is arranged in the middle of the bottom of the cage 1, the controller 3 is arranged on the right side of the bottom of the cage 1, the controller 3 adopts a controller with the model number of P78LCA-9300, the invention has strong function and high stability, when in use, the battery 2 is put into the cage 1, the threaded guide post 37 is sleeved in the fixing hole 36 on the fixing lug 35, the fixed plate 20 is locked through the fourth fastening bolt 50 to form an installation structure of the battery 2, the cage 1 and the fixed plate 20 are used for fixing the battery 2 inside, the battery 2 can be replaced by detaching the fixed plate 20, the battery 2 adopts a rechargeable battery pack, the working efficiency and the cruising ability are ensured to a certain extent, the baffle 33 is communicated with the first rotating shaft 15 through the second bearing 34, so that the gravity of the nylon wheel 10, the stability of the whole structure of the device is improved, on the other hand, the gravity center of the device is in the vertical direction, the device is more stable in the advancing process, the controller 3 is used for controlling the operation and stop of the whole device, the operation is more convenient and faster, an operator can remotely control the controller 3, the purpose of controlling the whole device is further achieved, and the labor intensity of the operator is greatly reduced; when an operator uses the device to replace a circuit, the current manual operation is mainly adopted, so that the problems of low working efficiency, high labor intensity, low safety and the like exist, the motor 13, the gear box 14, the bevel gear 19, the first support frame 7, the second support frame 8, the first rotating shaft 15 and the nylon wheel 10 are adopted, the motor 13, the gear box 14 and the bevel gear 19 are adopted, the motor 13 adopts a motor with the model of MS7132, a three-phase asynchronous motor, sufficient power and an aluminum alloy shell, and is firm, durable and long in service life, a power source is provided for the whole working process, the direction of the force is changed by adopting the bevel gear 19, so that the motor 13 can be longitudinally arranged, the gravity center of the whole device is ensured to be positioned at the lower side of the nylon wheel 10, and the safety performance of the device; the invention has the advantages of high working efficiency, low labor intensity and high safety.
Example 2
As shown in fig. 1-29, the distribution line pay-off device comprises a cage 1, a nylon wheel 10 and a guiding device 16, wherein two pairs of threaded guide posts 37 are arranged on both sides of the cage 1, a battery 2 is arranged in the cage 1, a fixing plate 20 is arranged in the middle of the bottom of the cage 1, fixing lugs 35 are arranged on both sides of the fixing plate 20, two fixing holes 36 are arranged on the fixing lugs 35, the fixing plate 20 is mounted on the cage 1 through a third fastening bolt 38, a controller 3 is arranged on the right side of the bottom of the cage 1, a bearing plate 4 is arranged in the middle of the upper part of the cage 1, a support plate 5 is arranged on the left side of the upper part of the bearing plate 4, both the front end and the rear end of the support plate 5 are fixed on the bearing plate 4 through a first fastening bolt 6, a first support frame 7 is arranged on the left side of the middle part of the support, the first support frame 7 is fixed on the support plate 5 by welding, a motor 13 is arranged on the left side of the first support frame 7, a gear box 14 is arranged above the motor 13, a second rotating shaft 18 of the motor 13 is communicated with the gear box 14 by a bevel gear 19, a second support frame 8 is arranged on the right side of the first support frame 7, the overlapping part of the upper transverse plates of the first support frame 7 and the second support frame 8 is fixedly connected by a second fastening bolt 9, a vertical plate 11 is arranged below the middle part of the overlapping part of the upper transverse plates of the first support frame 7 and the second support frame 8, a nylon wheel 10 is arranged on the right side of the vertical plate 11, a first bearing 12 is arranged on the right side of the nylon wheel 10, the first rotating shaft 15 penetrates through the second support frame 8, the first bearing 12, the nylon wheel 10, the vertical plate 11 and the first support frame 7 to be connected with the bevel gear 19, a guiding device 16 is arranged under the nylon wheel 10, the guide device 16 is internally and uniformly provided with two guide mechanisms 17 from front to back, each guide mechanism 17 comprises a guide wheel 21, a third rotating shaft 22, a third supporting frame 23, a positioning hole 24 and a rotating groove 25, backing plates 32 are arranged on the left and right sides inside the guide device 16, a roller shaft 26 is arranged between the backing plates 32, a shaft pin plate 27 is arranged below the right side surface of the guide device 16, two shaft pins 28 are arranged on the shaft pin plate 27 from left to right corresponding to the roller shaft 26 inside the guide device, the guide mechanism 17 is fixed on the guide device 16 through the shaft pins 28 and a fourth fastening bolt 50, a baffle plate 33 is arranged on the right side of the guide device 16, an installation groove 49 is arranged in the middle of the baffle plate 33, a second bearing 34 is arranged above the installation groove 49, the first rotating shaft 15 and the second bearing 34 are installed, and a wire locking ring 44 is arranged in the middle of the front surface of the guide device 16, the locking wire ring 44 is arranged on the guide device 16 through a locking wire base 43, and a guide notch 39 is arranged in the middle of the rear surface of the guide device 16.
As shown in fig. 11, the distribution line pay-off device further comprises a guide mechanism 17, wherein the guide mechanism 17 comprises a guide wheel 21, a third rotating shaft 22, a third support frame 23, positioning holes 24 and a rotating groove 25, the third support frames 23 are arranged on the left side and the right side of the guide wheel 21, the third support frames 23 are connected with the guide wheel 21 through the third rotating shaft 22, the positioning holes 24 are arranged in the middle of the third support frames 23, the rotating groove 25 is arranged below the third support frames 23, and the guide mechanism 17 is connected with a roller shaft 26 through the rotating groove 25.
As shown in fig. 20 to 22, the distribution line pay-off device further includes a guide notch 39, the guide notch 39 includes a first bending portion 40, a fixing portion 41 and a second bending portion 42, the right side of the guide notch 39 is provided with the first bending portion 40, the left lower portion of the first bending portion 40 is provided with the fixing portion 41, and the right side of the fixing portion 41 is provided with the second bending portion 42.
As shown in fig. 23 to 26, the distribution line unreeling device further comprises a wire locking ring 44, wherein the wire locking ring 44 comprises a wire locking base 43, a wire locking ring 44 and an external thread 45, the wire locking base 43 is arranged at one end of the wire locking ring 44, and the external thread 45 is arranged on the periphery of the wire locking ring 44.
As shown in fig. 27-28, the distribution line paying out device further comprises a locking sleeve 46, the locking sleeve 46 comprises an incoming line through hole 47 and an internal thread 48, the incoming line through hole 47 is formed in the locking sleeve 46, the internal thread 48 is formed in the inner wall of the locking sleeve 46, the end face diameter of one end of the locking sleeve 46 is larger than that of the other end, and the end face diameter of the larger end is equal to that of the end face of the locking ring 44.
As shown in fig. 13-19, the two guide mechanisms 17 are uniformly arranged in the guide device 16, have the same height, and are symmetrically arranged in the left and right direction with respect to the nylon wheel 10, the first wire 30 passes through the lower part of the nylon wheel 10 and just contacts with the upper parts of the two guide wheels 21, the second wire 31 passes through the guide notch 39, passes through the right lower part of the guide wheels 21 and does not contact with the guide wheels 21, and is locked with the wire locking sleeve 46 through the wire locking ring 44.
In order to have better effect, the guide mechanism 17 is made of ABS resin material, the outer surfaces of all structural parts of the device are coated with a layer of epoxy resin material, the ABS resin is acrylonitrile-butadiene-styrene copolymer and is bulk general resin, the ABS is light yellow granular or beaded opaque resin, is nontoxic, tasteless and low in water absorption rate, and the modified ABS with improved performance belongs to engineering plastic, has excellent electrical property, wear resistance, dimensional stability, chemical resistance, surface gloss and the like, and is easy to process and form; the epoxy resin is a general name of a polymer containing more than two epoxy groups in a molecule, has good chemical resistance, insulativity, structural strength and sealing property, good heat resistance and electrical insulativity and small shrinkage rate, and can further improve the insulating property by modifying or filling materials (mica powder, porcelain powder and quartz powder), thereby ensuring the insulating property of the whole device and improving the safety property of the device in the working process.
For better effect, the upper part of the locking wire ring 44 is dispersed, and is dispersed into twelve blocks, the lower part is polymerized and is integrated with the locking wire base 43, the battery 2 adopts a ly60 rechargeable battery pack, when the second conducting wire 31 passes through the locking wire ring 44, the upper part is dispersed, and the polymerized structure of the lower part is convenient for being more attached to the second conducting wire 31, and the second conducting wire 31 cannot be damaged; the purpose of using a ly60 type rechargeable battery is: the working efficiency and the cruising ability of the device can be greatly improved.
For better effect, first support frame 7 and second support frame 8 be "7" type structure, first support frame 7 and second support frame 8 bilateral symmetry set up, and go up horizontal plate overlap the department and pass through second fastening bolt 9 fixed connection, first support frame 7 and second support frame 8 be the angle bar, stability is high, and mechanical strength is big, promotes the stability and the mechanical properties of whole device for the device is more steady in the operation.
The invention adopts a cage 1, a battery 2, a fixed plate 20 and a controller 3, the battery 2 is arranged in the cage 1, the fixed plate 20 is arranged in the middle of the bottom of the cage 1, the controller 3 is arranged on the right side of the bottom of the cage 1, the controller 3 adopts a controller with the model number of P78LCA-9300, the invention has strong function and high stability, when in use, the battery 2 is put into the cage 1, the threaded guide post 37 is sleeved in the fixing hole 36 on the fixing lug 35, the fixed plate 20 is locked through the fourth fastening bolt 50 to form an installation structure of the battery 2, the cage 1 and the fixed plate 20 are used for fixing the battery 2 inside, the battery 2 can be replaced by detaching the fixed plate 20, the battery 2 adopts a rechargeable battery pack, the working efficiency and the cruising ability are ensured to a certain extent, the baffle 33 is communicated with the first rotating shaft 15 through the second bearing 34, so that the gravity of the nylon wheel 10, the stability of the whole structure of the device is improved, on the other hand, the gravity center of the device is in the vertical direction, the device is more stable in the advancing process, the controller 3 is used for controlling the operation and stop of the whole device, the operation is more convenient and faster, an operator can remotely control the controller 3, the purpose of controlling the whole device is further achieved, and the labor intensity of the operator is greatly reduced; when an operator uses the device to replace a line, the current manual operation is mainly adopted, so that the problems of low working efficiency, high labor intensity, low safety and the like exist, the invention adopts the motor 13, the gear box 14, the bevel gear 19, the first support frame 7, the second support frame 8, the first rotating shaft 15 and the nylon wheel 10, adopts the motor 13, the gear box 14 and the bevel gear 19, adopts the motor with the model of MS7132 as the motor 13 and a three-phase asynchronous motor, has sufficient power, an aluminum alloy shell, is firm and durable, has long service life, provides a power source for the whole working process, adopts the bevel gear 19 to change the direction of force, ensures that the motor 13 can be longitudinally arranged, thereby ensuring that the gravity center of the whole device is positioned at the lower side of the nylon wheel 10, and the guide mechanism 17 is made of ABS resin material, the outer surfaces of all structural parts of the device are plated with, thereby ensuring the insulation performance of the whole device and greatly improving the safety performance of the device during the working process, in the practical use process, firstly referring to fig. 12-15, the guiding mechanism 17 placed in the guiding device 16 is kept in the vertical direction, then is respectively installed in the corresponding roller shaft 26 and the positioning hole 24 through the shaft pin 28 and the fourth fastening bolt 50, the guiding mechanism is locked in the vertical direction, and then referring to fig. 16-23: firstly, the nylon wheel 10 is clamped on the existing first lead 30 (existing lead), at the moment, the first lead 30 passes through the lower part of the nylon wheel 10 and is just contacted with the upper parts of the two guide wheels 21, so that the guide wheels 21 play a role in auxiliary guiding for the first lead 30 below the nylon wheel 10, the advancing accuracy is ensured, and the second lead 31 passes through the guide notch 39, passes through the right lower part of the guide wheels 21 and is not contacted with the guide wheels 21; referring to fig. 24-29, the second wire 31 is threaded through the lock wire ring 44 in front of the guide 16 and extended a length, the larger diameter end of the lock wire sleeve 46 is threaded over the second wire 31 through the wire feed through hole 47 until it contacts the lock wire ring 44, the locking wire sleeve 46 is then threaded onto the locking wire ring 44, tightened until the second wire 31 is locked, then the second wire 31 is pulled straight, at the contact position of the second wire 31 with the guide notch 39, the second wire 31 is fed into the second bent portion 42 from the guide notch 39, the first bent portion 40 and the fixing portion 41, the second wire 31 is further locked, the operation of the motor 13 is controlled by operating the controller 3, the first rotating shaft 15 is driven to rotate by the bevel gear 19, then the nylon wheel 10 is driven to rotate, finally the control device runs forwards, and an operator only needs to pay off the unfixed end of the second lead 31 until the device reaches the next place; the invention has the advantages of high working efficiency, low labor intensity and high safety.
Claims (9)
1. Distribution lines unwrapping wire ware, it includes cage, nylon wheel and guider, its characterized in that: the left side and the right side of the cage frame are respectively provided with two pairs of threaded guide pillars, batteries are arranged in the cage frame, the middle part of the bottom of the cage frame is provided with a fixed plate, the left side and the right side of the fixed plate are respectively provided with a fixed lug, the fixed lugs are respectively provided with two fixed holes, the fixed plate is arranged on the cage frame through a third fastening bolt, the right side of the bottom of the cage frame is provided with a controller, the middle part of the upper part of the cage frame is provided with a bearing plate, the left side of the upper part of the bearing plate is provided with a support plate, the front end and the rear end of the support plate are respectively fixed on the bearing plate through a first fastening bolt, the left side of the middle part of the support plate is provided with a first support frame, the first support frame is fixed on the support plate through welding, the left side of the first support frame is, the right side of the first support frame is provided with a second support frame, the overlapping part of the upper transverse plates of the first support frame and the second support frame is fixedly connected through a second fastening bolt, a vertical plate is arranged below the middle part of the overlapping part of the upper transverse plates of the first support frame and the second support frame, a nylon wheel is arranged on the right side of the vertical plate, a first bearing is arranged on the right side of the nylon wheel, the first rotating shaft penetrates through the second support frame, the first bearing, the nylon wheel, the vertical plate and the first support frame to be connected with a bevel gear, a guide device is arranged right below the nylon wheel, two guide mechanisms are uniformly arranged in the guide device from front to back, each guide mechanism comprises a guide wheel, a third rotating shaft, a third support frame, a positioning hole and a rotating groove, base plates are arranged in the guide device on the left and right sides, and roller shafts are arranged between the base plates, the guide device is characterized in that a shaft pin plate is arranged below the right side face of the guide device, two shaft pins are arranged on the shaft pin plate from left to right corresponding to roller shafts inside the shaft pin plate, the guide mechanism is fixed on the guide device through the shaft pins and a fourth fastening bolt, a baffle is arranged on the right side of the guide device, an installation groove is formed in the middle of the baffle, a second bearing is arranged above the installation groove, the first rotating shaft and the second bearing are installed, a wire locking ring is arranged in the middle of the front of the guide device, the wire locking ring is installed on the guide device through a wire locking base, and a guide notch is formed in the middle of the rear of the guide device.
2. The distribution line payoff device of claim 1, wherein: the guiding mechanism comprises a guide wheel, a third rotating shaft, a third supporting frame, positioning holes and a rotating groove, the third supporting frame is arranged on the left side and the right side of the guide wheel and connected with the guide wheel through the third rotating shaft, the positioning holes are formed in the middle of the third supporting frame, the rotating groove is formed in the lower portion of the third supporting frame, and the guiding mechanism is connected with the roller shaft through the rotating groove.
3. The distribution line payoff device of claim 1, wherein: the guide notch comprises a first bending part, a fixing part and a second bending part, the first bending part is arranged on the right side of the guide notch, the fixing part is arranged below the left side of the first bending part, and the second bending part is arranged on the right side of the fixing part.
4. The distribution line payoff device of claim 1, wherein: the locking wire ring comprises a locking wire base, a locking wire ring and an external thread, wherein the locking wire base is arranged at one end of the locking wire ring, and the external thread is arranged on the periphery of the locking wire ring.
5. The distribution line payoff device of claim 1, wherein: the locking wire sleeve include inlet wire through-hole and internal thread, locking wire sleeve inside be provided with the inlet wire through-hole, locking wire sleeve inner wall be provided with the internal thread, locking wire sleeve one end terminal surface diameter be greater than other end terminal surface diameter, and great one end terminal surface diameter equals the diameter of locking wire ring terminal surface.
6. The distribution line payoff device of claim 1, wherein: the guide mechanism is uniformly provided with two guide mechanisms in the guide device, the two guide mechanisms are consistent in height and are arranged in a bilateral symmetry mode about the nylon wheel, the first wire passes through the lower portion of the nylon wheel and just contacts with the upper portions of the two guide wheels, the second wire passes through the guide groove opening, passes through the right lower portion of the guide wheels and does not contact with the guide wheels, and the second wire is locked with the wire locking sleeve through the wire locking ring.
7. The distribution line payoff device as in claim 1 or 6, wherein: the guide mechanism is made of ABS resin material, and the outer surfaces of all structural parts of the device are coated with a layer of epoxy resin material.
8. The distribution line payoff device as in claim 1 or 4, wherein: the upper part of the locking wire ring is dispersed and is dispersed into twelve blocks, the lower part of the locking wire ring is polymerized and is integrally formed with the locking wire base, and the battery adopts a ly60 rechargeable battery pack.
9. The distribution line payoff device of claim 1, wherein: the first support frame and the second support frame are both of a 7-shaped structure, the first support frame and the second support frame are arranged in a bilateral symmetry mode, the overlapped part of the upper transverse plate is fixedly connected through a second fastening bolt, and the first support frame and the second support frame are both triangular iron.
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| CN202010529728.9A CN111661704B (en) | 2020-06-11 | 2020-06-11 | Distribution line paying-off device |
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| CN202010529728.9A CN111661704B (en) | 2020-06-11 | 2020-06-11 | Distribution line paying-off device |
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| CN111661704B CN111661704B (en) | 2024-07-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113512807A (en) * | 2021-08-20 | 2021-10-19 | 于都福迪服装有限公司 | Knitting production is with knitting ball parcel conductor device |
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| US4454999A (en) * | 1981-04-20 | 1984-06-19 | Woodruff Harold F | Cable dispensing device and method |
| CN106300130A (en) * | 2016-08-29 | 2017-01-04 | 国网河南鄢陵县供电公司 | Self-balancing type distribution line sundries cleaning device |
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| CN111661704B (en) | 2024-07-23 |
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