Stacking, collecting and processing system and processing technology after alloy copper bar molding
Technical Field
The invention relates to the technical field of alloy copper bar processing, in particular to a stacking, collecting and processing system and a processing technology after alloy copper bars are formed.
Background
China is a world-important copper product production, consumption and trade big country, the yield has leaped the world first, with the increase of demand, the copper product variety is continuously increased, the product quality is improved year by year, the technological innovation is very active, the alloy copper bar is a non-ferrous metal processing bar, the alloy copper bar has better processing performance and high conductivity, and when the existing alloy copper bar is produced, the alloy copper bar needs to be uniformly collected and stacked after the copper bar is detected.
However, the following problems exist when the alloy copper rods are collected and stacked at present, i.e. firstly, the alloy copper rods produced and processed in the traditional factory mainly depend on manual stacking and material taking, the weight of a single finished alloy copper rod is usually dozens of kilograms to hundreds of kilograms, the labor intensity of the manual stacking tool is high, the working efficiency is low, the labor cost is high, and safety accidents are easy to happen; second, current alloy bar copper stacking equipment can not carry out stable centre gripping operation to the alloy bar copper for the phenomenon that the alloy bar copper often takes place to drop when the centre gripping, and has the untidy problem of alloy bar copper stacking, has improved the stacking efficiency of alloy bar copper.
Disclosure of Invention
Technical problem to be solved
The stacking, collecting and processing system and the processing technology provided by the invention can solve the problems in the process of collecting and stacking the alloy copper rods.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the stacking, collecting and processing system after the alloy copper rod is formed comprises a bottom plate, a lifting device, a clamping device, a positioning device and a bottom supporting device, wherein the lifting device is installed on the bottom plate, the clamping device is installed on the lifting device, the positioning device is installed at the left end of the lifting device, and the bottom supporting device is installed at the lower end of the lifting device.
The lifting device comprises a straight plate, a flat plate, a lifting motor, a first gear, a clamping plate, an internal tooth belt, a second gear, a rotary round rod, a wind-up roll, a sliding plate, a steel wire rope and a return spring rod, wherein the straight plate is arranged on a bottom plate, sliding grooves are symmetrically formed in the left end and the right end of the straight plate, the sliding plate is arranged in the sliding grooves in a sliding fit mode, the flat plate is arranged at the right end of the bottom plate, the lifting motor is arranged on the flat plate, the first gear is arranged at the output end of the lifting motor, the clamping plate is symmetrically arranged at the left end and the right end of the straight plate, a through groove is formed in the clamping plate, the rotary round rod is arranged in the through groove through a bearing, the second gear is arranged at the right end of the rotary round rod and penetrates through the clamping plate, the first gear is connected, the outer wall of the lower side of the upper end of the straight plate is uniformly provided with the return spring rods, the lower ends of the return spring rods are connected to the sliding plate, and the steel wire rope is wound by the winding roller, so that the steel wire rope can drive the sliding plate to move to the upper end to a proper stacking position of the alloy copper rods, and the steel wire rope can adapt to different stacking heights of the alloy copper rods.
The clamping device comprises a translation motor, a translation threaded rod, a sliding round rod, a long strip plate, a first air cylinder, a positioning plate and a movable plate, wherein the sliding round rod is uniformly and symmetrically arranged at the left end and the right end of the sliding plate, the long strip plate is arranged on the sliding round rod in a sliding fit manner, a translation threaded groove is formed in the middle end of the upper side of the long strip plate, a groove is formed in the middle end of the sliding plate, the translation motor is arranged in the groove, the translation threaded rod is arranged at the output end of the translation motor, the translation threaded rod is arranged in the translation threaded groove in a threaded engagement manner, the long strip groove is formed in the lower end of the long strip plate, the positioning plate is arranged on the inner wall at the middle end of the long strip groove, the first air cylinder is symmetrically arranged on the inner walls at the left end and the right end of, the translation motor drives the translation threaded rod to rotate, so that the long lath can drive the clamping mechanism to move to a proper clamping position.
The clamping mechanism comprises a clamping plate, a second air cylinder, a pushing plate, a roller, a rotating round rod, a positioning round rod, a straight rod, a tensioning spring rod, an arc-shaped clamping plate and a rubber plate, wherein the clamping plate is symmetrically arranged on the movable plate and the positioning plate from front to back, a clamping groove is formed in the clamping plate, the second air cylinder is arranged between the clamping plates on the movable plate and the positioning plate, the pushing plate is arranged at the output end of the second air cylinder, the pushing grooves are symmetrically formed in the front end and the rear end of the pushing plate, the positioning round rod is arranged between the inner walls of the pushing grooves, the straight rod is symmetrically arranged on the positioning round rod from left to right through a bearing, the arc-shaped clamping plate is arranged at the lower end of the straight rod, the rubber plate is arranged on the inner wall of the arc-shaped clamping plate, the rotating round rod is arranged between the inner walls of the clamping grooves on the rotating round rod, the, the straight rod is driven by the propelling plate to move, so that the roller moves in the clamping groove of the specially designed clamping plate, and the straight rod can drive the rubber plate on the arc-shaped clamping plate to stably clamp the alloy copper rod.
The support end device include connecting plate, bearing board, No. four cylinders, air pump, shrink gasbag and cambered plate, straight board lower extreme middle part seted up the straight flute, install the connecting plate through sliding fit's mode in the straight flute, seted up hollow groove on the connecting plate, the bearing board is installed through sliding fit's mode in the hollow groove, the straight flute has been seted up to the bearing board lower extreme, install No. four cylinders on the straight flute rear end inner wall, No. four cylinder output ends are connected on the straight flute inner wall, the bearing groove has been seted up to the bearing board upper end, bearing groove lower extreme inner wall mid-mounting has the air pump, the shrink gasbag is installed to the air pump output end, install the cambered plate on the outer wall of shrink gasbag upper end, the stability of alloy copper stick when carrying has.
The positioning device comprises a positioning disc, a positioning arc plate, rubber blocks, a square rod, a flat rod, a connecting rod, a positioning rod, a transmission rod, a connecting circular rod, a square plate and a third air cylinder, wherein the left end of the rotating circular rod penetrates through a clamping plate to be provided with the positioning disc, the front side of the upper end of the positioning disc on the outer wall of the clamping plate at the left end of the straight plate is provided with the square rod through a pin shaft, the rear side of the lower end of the positioning disc on the outer wall of the clamping plate at the left end of the straight plate is provided with the flat rod through a pin shaft, the positioning arc plates which are mutually matched with the positioning disc are arranged on the inner walls of the upper end of the flat rod and the lower end of the square rod, the rubber blocks are arranged on the inner walls of the positioning arc plates, the positioning rod is arranged in the middle of the lower end of the flat rod on the outer wall of the left end of the straight, the connecting rod lower extreme is installed between the spread groove inner wall of front end on the locating lever through round pin axle, install the transfer line through round pin axle on the draw-in groove inner wall on the flat bar, the transfer line lower extreme is installed between the draw-in groove inner wall of locating lever front end through round pin axle, install through the bearing between the spread groove inner wall of rear end on the locating lever and connect the round bar, install the square plate on the straight board left end outer wall, install No. three cylinders on the square plate, No. three cylinder output is connected in connecting the round bar middle-end, can carry out stable location operation to the round bar.
As a preferred technical scheme of the invention, the upper end and the lower end of the clamping plate are straight plates, the middle of the clamping plate is an arc-shaped plate, and the whole clamping groove is parallel to the clamping plate, so that the clamping plate can drive the straight rod to rotate through the roller.
As a preferable technical scheme of the invention, the outer wall of the rubber plate is uniformly provided with the rubber rods, so that the rubber plate can perform more stable clamping operation on the alloy copper rod.
As a preferred technical scheme of the invention, the lower end of the bottom plate is uniformly provided with the rolling wheels, so that the mobility of the bottom plate is improved.
In a preferred embodiment of the present invention, the front and rear ends of the contracted airbag are rack-shaped structures when contracted, and the contracted airbag is a rectangular columnar structure when inflated, so that the contracted airbag can stably support the alloy copper rod.
(III) advantageous effects
1. The invention can solve the following problems existing in the collection and stacking of the existing alloy copper bars, i.e. the alloy copper bars produced and processed in the traditional factory mainly depend on manual stacking and material taking, the weight of a single finished alloy copper bar is usually dozens of kilograms to hundreds of kilograms, the labor intensity of the manual stacking is high, the working efficiency is low, the labor cost is high, and safety accidents are easy to happen; second, current alloy bar copper stacking equipment can not carry out stable centre gripping operation to the alloy bar copper for the phenomenon that the alloy bar copper often takes place to drop when the centre gripping, and has the untidy problem of alloy bar copper stacking, has improved the stacking efficiency of alloy bar copper.
2. According to the lifting device designed by the invention, through the mutual matching operation among the lifting motor, the first gear, the clamping plate, the internal toothed belt, the second gear, the rotary round rod, the winding roller, the sliding plate and the steel wire rope, the winding roller can wind the steel wire rope, the steel wire rope can drive the sliding plate to move towards the upper end to the proper stacking position of the alloy copper rods, the different stacking heights of the alloy copper rods can be adapted, and the alloy copper rods can be stacked neatly.
3. According to the clamping device and the clamping mechanism, the translation threaded rod is driven to rotate through the translation motor, so that the long strip plate can drive the clamping mechanism to move to a proper clamping position, convenience is provided for the clamping mechanism to clamp the alloy copper rod, the first air cylinder can drive the clamping mechanism on the movable plate to move, a proper distance is kept between the clamping mechanisms, the clamping mechanism can adapt to the alloy copper rods with different lengths, the roller moves in the clamping groove of the specially designed clamping plate through the driving plate to drive the straight rod to move, the straight rod can drive the rubber plate on the arc-shaped clamping plate to stably clamp the alloy copper rod, the stability of stacking the alloy copper rods is guaranteed, and the phenomenon that the alloy copper rods fall off cannot occur.
4. The bottom supporting device designed by the invention drives the supporting plate to move to a proper supporting position through the fourth air cylinder, so that the arc panel can be driven to support the bottom surface of the alloy copper rod after the contraction air bag is inflated, the stability of the alloy copper rod during conveying is ensured, and a stable conveying environment is provided for the alloy copper rod.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a partial cross-sectional view of FIG. 1 of the present invention;
FIG. 3 is an enlarged view of the invention taken along line K of FIG. 2;
FIG. 4 is a partial schematic view of the clamping device of the present invention;
FIG. 5 is a partial schematic view of the clamping mechanism of the present invention;
FIG. 6 is a schematic view of a portion of the positioning device of the present invention;
fig. 7 is a cross-sectional view of the invention of fig. 6.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, the stacking, collecting and processing system for the formed alloy copper bars comprises a bottom plate 1, a lifting device 2, a clamping device 3, a positioning device 4 and a bottom supporting device 5, wherein rolling wheels 11 are uniformly arranged at the lower end of the bottom plate 1; the bottom plate 1 on install elevating gear 2, elevating gear 2 is last to install clamping device 3, elevating gear 2 left end installs positioner 4, elevating gear 2 lower extreme installs end device 5.
The lifting device 2 comprises a straight plate 2a, a flat plate 2b, a lifting motor 2c, a first gear 2d, a clamping plate 2e, an internal tooth belt 2f, a second gear 2g, a rotary round bar 2h, a wind-up roll 2i, a sliding plate 2j, a steel wire rope 2k and a return spring bar 2l, wherein the straight plate 2a is installed on the bottom plate 1, sliding grooves are symmetrically formed in the left end and the right end of the straight plate 2a, the sliding plate 2j is installed in the sliding grooves in a sliding fit mode, the flat plate 2b is installed at the right end of the bottom plate 1, the lifting motor 2c is installed on the flat plate 2b, the first gear 2d is installed at the output end of the lifting motor 2c, the clamping plates 2e are symmetrically installed at the left end and the right end of the straight plate 2a, through grooves are formed in the clamping plates 2e, the rotary round bar 2h is installed in the through bearings, the rotary round bar 2h penetrates through the clamping plates 2e to be installed with the, the winding rollers 2i are symmetrically arranged on the rotary round rod 2h in the left-right direction, the steel wire rope 2k is wound on the winding rollers 2i, the lower end of the steel wire rope 2k is connected to the sliding plate 2j, the return spring rods 2l are uniformly arranged on the outer wall of the lower side of the upper end of the straight plate 2a, and the lower ends of the return spring rods 2l are connected to the sliding plate 2 j.
The clamping device 3 comprises a translation motor 31, a translation threaded rod 32, a sliding round rod 33, a long slat 34, a first air cylinder 35, a positioning plate 36 and a moving plate 37, the sliding round rod 33 is uniformly and symmetrically installed at the left end and the right end of the sliding plate 2j, the long slat 34 is installed on the sliding round rod 33 in a sliding fit mode, a translation threaded groove is formed in the middle end of the upper side of the long slat 34, a groove is formed in the middle end of the sliding plate 2j, the translation motor 31 is installed in the groove, the translation threaded rod 32 is installed at the output end of the translation motor 31, the translation threaded rod 32 is installed in the translation threaded groove in a threaded engagement mode, a long slat 34 is formed in the lower end of the long slat, the positioning plate 36 is installed on the inner wall of the middle end of the long slat, the first air cylinder 35 is symmetrically installed on the inner walls of the left end and the right end, the lower ends of the moving plate 37 and the positioning plate 36 are provided with clamping mechanisms 38.
The clamping mechanism 38 comprises a clamping plate 38a, a second cylinder 38b, a pushing plate 38c, a roller 38d, a rotating round rod 38e, a positioning round rod 38f, a straight rod 38g, a tensioning spring rod 38h, an arc-shaped clamping plate 38i and a rubber plate 38j, the clamping plate 38a is symmetrically arranged on the movable plate 37 and the positioning plate 36 in the front-back direction, a clamping groove is formed in the clamping plate 38a, the second cylinder 38b is arranged between the clamping plate 38a on the movable plate 37 and the positioning plate 36, the pushing plate 38c is arranged at the output end of the second cylinder 38b, pushing grooves are symmetrically formed in the front end and the rear end of the pushing plate 38c, the positioning round rod 38f is arranged between the inner walls of the pushing grooves, the straight rod 38g is symmetrically arranged on the positioning round rod 38f in the left-right direction through a bearing, an arc-shaped clamping plate 38i is arranged at the lower end of the straight rod 38g, the rubber plate 38j is arranged on the, the rotary round rods 38e are provided with idler wheels 38d between the inner walls of the clamping grooves, the idler wheels 38d and the clamping grooves are matched with each other for use, and the rotary round rods 38e at the front end and the rear end of the outer end of the straight rod 38g are connected through tensioning spring rods 38 h; the upper end and the lower end of the clamping plate 38a are straight plates, the middle of the clamping plate 38a is an arc-shaped plate, and the whole clamping groove is parallel to the clamping plate 38 a; the outer wall of the rubber plate 38j is uniformly provided with rubber rods.
The positioning device 4 comprises a positioning disc 4a, a positioning arc-shaped plate 4b, a rubber block 4c, a square rod 4d, a flat rod 4e, a connecting rod 4f, a positioning rod 4g, a transmission rod 4h, a connecting round rod 4i, a square plate 4j and a third cylinder 4k, the left end of the rotating round rod 2h penetrates through a clamping plate 2e to be provided with the positioning disc 4a, the outer wall of the clamping plate 2e at the left end of the straight plate 2a is provided with the square rod 4d on the front side of the upper end of the positioning disc 4a through a pin shaft, the outer wall of the clamping plate 2e at the left end of the straight plate 2a is provided with the flat rod 4e on the rear side of the lower end of the positioning disc 4a through a pin shaft, the upper end of the flat rod 4e and the inner wall of the lower end of the square rod 4d are provided with the positioning arc-shaped plate 4b which is matched with the positioning disc 4a, the rubber block 4c is arranged on the inner wall of the positioning arc-, the clamping groove has been all seted up to locating lever 4g and flat pole 4e front end and square pole 4d rear end, the spread groove has been seted up to symmetry around the 4g rear portion of locating lever, install connecting rod 4f through the round pin axle on the draw-in groove inner wall on the square pole 4d, connecting rod 4f lower extreme is installed between the spread groove inner wall of front end on the locating lever 4g through the round pin axle, install transfer line 4h through the round pin axle on the draw-in groove inner wall on the flat pole 4e, the transfer line 4h lower extreme is installed between the draw-in groove inner wall of locating lever 4g front end through the round pin axle, install between the spread groove inner wall of rear end on the locating lever 4g and connect round bar 4i through the bearing, install square plate 4j on the straight plate 2a left end outer wall, install No. three cylinder 4 k.
During specific work, translation motor 31 drives translation threaded rod 32 and rotates, translation threaded rod 32 drives rectangular board 34 through thread engagement's mode and moves suitable clamping position to the front end, under the resilience effect of return spring pole 2l, behind the sliding plate 2j lower extreme slides suitable clamping position, No. three cylinder 4k drive and connect the motion of round bar 4 lower extreme, it drives locating lever 4g lower extreme and rotates to connect round bar 4, locating lever 4g drives square bar 4d lower extreme through connecting rod 4f and rotates, and simultaneously, locating lever 4g drives flat bar 4e through transfer line 4h and rotates to the upper end, make the rubber block 4c on the location arc 4b fix a position the operation to location disc 4 a.
The second air cylinder 38b drives the pushing plate 38c to move towards the lower end, the pushing plate 38c drives the straight rod 38g to move towards the lower end through the positioning round rod 38f, the straight rod 38g drives the rotating round rod 38e to move towards the lower end, the rotating round rod 38e drives the roller 38d to roll in the clamping groove, the roller 38d drives the straight rod 38g to rotate towards the inner end through the change of the distance between the clamping grooves, the straight rod 38g drives the rubber plate 38j on the arc-shaped clamping plate 38i to clamp the alloy copper rod, and the clamping device 3 releases the positioning operation on the positioning disc 4 a.
Lifting motor 2c drives a gear 2d and rotates, and a gear 2d drives No. two gears 2g through internal tooth belt 2f and rotates, and No. two gears 2g drive rotatory round bar 2h and rotate, and rotatory round bar 2h drives wind-up roll 2i and rotates for wind-up roll 2i carries out the rolling operation to wire rope 2k, and wire rope 2k drives sliding plate 2j and moves suitable position to the upper end, and clamping device 3 continues to fix a position the operation to location disc 4 a.
The bottom supporting device 5 comprises a connecting plate 51, a bearing plate 52, a fourth cylinder 53, an air pump 54, a contraction air bag 55 and an arc panel 56, wherein a straight groove is formed in the middle of the lower end of the straight plate 2a, the connecting plate 51 is installed in the straight groove in a sliding fit mode, a hollow groove is formed in the connecting plate 51, the bearing plate 52 is installed in the hollow groove in a sliding fit mode, a flat groove is formed in the lower end of the bearing plate 52, the fourth cylinder 53 is installed on the inner wall of the rear end of the straight groove, the output end of the fourth cylinder 53 is connected to the inner wall of the flat groove, a bearing bracket is arranged at the upper end of the bearing plate 52, the air pump 54 is installed in the middle of the inner wall of the lower end of the bearing groove, the contraction air; the front end and the rear end of the contraction air bag 55 are in a rack-shaped structure when contracting, and the contraction air bag is in a rectangular columnar structure after being inflated.
During specific work, after the sliding plate 2j moves to a proper position from the upper end, the fourth air cylinder 53 drives the supporting plate 52 to move to a proper supporting position from the front end, and the air pump 54 inflates the contraction air bag 55, so that the cambered plate 56 abuts against the lower end of the alloy copper rod.
After the bottom plate 1 is manually pushed to move to a proper stacking position, the air pump 54 discharges the air in the contraction air bag 55, so that the contraction air bag 55 returns to the initial position, the fourth air cylinder 53 drives the bearing plate 52 to move to the initial position at the rear end, the clamping device 3 releases the positioning operation of the positioning disc 4a, the lifting motor 2c drives the first gear 2d to rotate reversely, the first gear 2d drives the second gear 2g to rotate through the internal tooth belt 2f, the second gear 2g drives the rotary round rod 2h to rotate, the rotary round rod 2h drives the winding roller 2i to rotate, so that the winding roller 2i carries out paying-off operation on the steel wire rope 2k, the sliding plate 2j moves to the proper stacking position at the lower end, the second air cylinder 38b drives the pushing plate 38c to move to the upper end, the pushing plate 38c drives the straight rod 38g to move to the upper end through the positioning round rod 38f, and the straight rod 38g drives the rotary round rod 38e, the rotating round rod 38e drives the roller 38d to roll in the clamping grooves, the roller 38d drives the straight rod 38g to rotate towards the outer end through the change of the distance between the clamping grooves, the straight rod 38g drives the rubber plate 38j on the arc-shaped clamping plate 38i to loosen the clamping of the alloy copper rod, the alloy copper rod is stacked at a proper position, and the operation is repeated in this way, so that the stable stacking operation can be carried out on the alloy copper rod.
In addition, the invention also provides a stacking, collecting and processing technology after the alloy copper bar is formed, which is mainly completed by matching the stacking, collecting and processing system after the alloy copper bar is formed, and the technology specifically comprises the following steps:
the first step is as follows: the translation motor 31 drives the long slat 34 to move to a proper clamping position towards the front end through the translation threaded rod 32, under the resilience effect of the return spring rod 2l, after the sliding plate 2j slides to the proper clamping position towards the lower end, the third air cylinder 4k drives the positioning rod 4g to rotate towards the lower end through the connecting round rod 4, the positioning rod 4g drives the square rod 4d to rotate towards the lower end through the connecting rod 4f, and meanwhile, the positioning rod 4g drives the flat rod 4e to rotate towards the upper end through the transmission rod 4h, so that the rubber block 4c on the positioning arc-shaped plate 4b performs positioning operation on the positioning round plate 4 a;
the second step is that: the second cylinder 38b drives the pushing plate 38c to move towards the lower end, the pushing plate 38c drives the straight rod 38g to move towards the lower end through the positioning round rod 38f, the straight rod 38g drives the roller 38d to roll in the clamping groove through the rotating round rod 38e, the roller 38d drives the straight rod 38g to rotate towards the inner end through the change of the distance between the clamping grooves, the straight rod 38g drives the rubber plate 38j on the arc-shaped clamping plate 38i to clamp the alloy copper rod, and the clamping device 3 releases the positioning operation on the positioning disc 4 a;
the third step: the lifting motor 2c drives the second gear 2g to rotate through the first gear 2d and the internal tooth belt 2f, the second gear 2g drives the winding roller 2i to rotate through the rotary round rod 2h, so that the winding roller 2i winds the steel wire rope 2k, the steel wire rope 2k drives the sliding plate 2j to move to a proper position from the upper end, and the clamping device 3 continues to position the positioning disc 4 a;
the fourth step: after the fourth cylinder 53 drives the supporting plate 52 to move to a proper supporting position from the front end, the air pump 54 inflates the contraction air bag 55, so that the cambered plate 56 abuts against the lower end of the alloy copper rod;
the fifth step: after the bottom plate 1 is manually pushed to move to a proper stacking position, the bottom supporting device 5 moves to an initial position, the clamping device 3 releases the positioning operation on the positioning disc 4a, the lifting motor 2c drives the first gear 2d to rotate reversely, the first gear 2d drives the second gear 2g and the rotary round rod 2h to drive the winding roller 2i to rotate, the winding roller 2i conducts paying-off operation on a steel wire rope 2k, the sliding plate 2j moves to the proper stacking position towards the lower end, the clamping mechanism 38 moves to the initial position, the straight rod 38g drives the rubber plate 38j on the arc-shaped clamping plate 38i to loosen clamping on the alloy copper rod, the alloy copper rod is stacked at the proper position, and the process is repeated, and stable stacking operation can be conducted on the alloy copper rod.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.