CN111653425A - Automatic winding device for air-core reactor coil and using method thereof - Google Patents
Automatic winding device for air-core reactor coil and using method thereof Download PDFInfo
- Publication number
- CN111653425A CN111653425A CN202010665314.9A CN202010665314A CN111653425A CN 111653425 A CN111653425 A CN 111653425A CN 202010665314 A CN202010665314 A CN 202010665314A CN 111653425 A CN111653425 A CN 111653425A
- Authority
- CN
- China
- Prior art keywords
- wire
- winding
- coil
- air
- automatic winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses an automatic winding device of a coil of an air-core reactor and a using method thereof, and the automatic winding device comprises a pay-off rack, a wire arranging upright post, a coil, a wire dragging frame and a host, wherein the right end of the pay-off rack is provided with the wire arranging upright post, a sliding rail is arranged inside the wire arranging upright post, the front end of the middle of the sliding rail is provided with a wire arranging arm seat, the end of the wire arranging upright post is provided with the wire dragging frame, the right side of the wire dragging frame is provided with a wire pressing arm, the bottom of the wire dragging frame is fixedly welded with a base, the right end of the wire dragging frame is provided with the coil, and the bottom of the coil is electrically connected with, the automatic winding of the electromagnetic wire in the winding process of the reactor coil replaces the interference of wire holding of personnel in the winding process, the uniformity of the winding tightness coefficient is improved, the workload of the personnel is reduced, and the winding quality and the winding efficiency are improved.
Description
Technical Field
The invention relates to the technical field of automatic winding of reactor coils, in particular to an automatic winding device of an air-core reactor coil and a using method thereof.
Background
Reactors, also called inductors, are electrical conductors that, when energized, generate a magnetic field in a certain spatial area occupied by a conductor, so that all electrical conductors capable of carrying current are inductive in the general sense. However, the inductance of the electrified long straight conductor is small, and the generated magnetic field is not strong, so that the actual reactor is in a mode that a conducting wire is wound into a solenoid, and is called as an air-core reactor; in order to make this solenoid have a larger inductance, a core, called a core reactor, is sometimes inserted into the solenoid. Reactance is divided into inductive reactance and capacitive reactance, and the more scientific classification is that inductive reactance (inductor) and capacitive reactance (capacitor) are collectively called reactor, however, since the inductor is existed in the past and is called reactor, the capacitor is called reactor now, and the reactor is specially called inductor. The vertical winding machine is a main device for producing dry-type air-core reactor coils, and the vertical winding machine, a lead tension device, a pay-off rack and the like form a vertical winding machine system, and the continuous winding of the coils is completed under the action of a control system.
At present, an electromagnetic wire jumping phenomenon exists in a coil winding process of a winding machine, an operator needs to hold the electromagnetic wire by hands or with the help of a tool to ensure that a winding tightness factor meets the winding requirement, and manual intervention (holding the electromagnetic wire) in the winding process can cause uneven tightness factor of winding arrangement, limited rotating speed of winding equipment, increased labor amount of the operator, increased fatigue degree of personnel and the like, so that the winding quality and the winding period of a large-tonnage product are influenced.
In order to eliminate the restriction factor and improve the automation degree of the winding process, the winding machine is improved by adding auxiliary winding equipment, so that the automatic winding of each layer of wires can be realized without manual assistance, and the qualification rate and the production efficiency of products are improved.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic winding device for an air-core reactor coil and a using method thereof, and solves the problems that the winding quality and the winding period of a large-tonnage product are influenced due to the phenomenon of electromagnetic wire jumping in the coil winding process of a winding machine, the uneven winding tightness coefficient caused by manual intervention (holding the electromagnetic wire) in the winding process, the limited rotating speed of winding equipment, the increase of the labor amount of operators and the increase of the fatigue degree of the operators and the like.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides an automatic coiling device of air core reactor coil, includes pay off rack, winding displacement stand, coil, tow line frame and host computer, the right-hand member of pay off rack is equipped with the winding displacement stand, the inside of winding displacement stand is equipped with the slip track, the middle front end of slip track is equipped with winding displacement arm seat, the cable displacement stand have the end to be equipped with tow line frame, the right side of towing line frame is equipped with the line ball arm, the bottom welded fastening of tow line frame is equipped with the base, the right-hand member of tow line frame is equipped with the coil, the bottom electric connection of coil has the host computer.
Preferably, a first wire guide and a second wire guide are electrically connected and distributed at the side end of the coil, a meter counter is arranged between the first wire guide and the second wire guide, the first wire guide and the second wire guide are both electrically connected to a controller, and the controller is electrically connected and installed on the host.
Preferably, the inside electrical connection of host computer has travel switch, travel switch electrical connection has the trigger, trigger and controller electrical connection.
Preferably, the wire dragging frame adopts a vertical direction and a horizontal direction movement mode, the vertical direction and the horizontal direction are both transmitted by a transmission mechanism consisting of a ball screw, a screw nut and related accessories, and the vertical direction and the horizontal direction are both provided with a PLC control system.
Preferably, a BL40 pull sensor is installed between the wire pulling frame and the base, a transmission motor is electrically connected inside the wire pulling frame, and the transmission motor is electrically connected with a brake.
Preferably, the method adopted by the automatic winding of the electromagnetic wire in the winding process of the air-core reactor coil comprises the following steps:
s1, before the automatic winding of the magnet wire starts, firstly, an operator starts to start the first turn of the magnet wire manually;
s2, then, the wire support frame is horizontally moved to a proper position by inching operation to provide pressing force;
s3, finally, setting relevant parameters of automatic winding to enable the wire pressing arm and the wire arranging arm seat of the original equipment to synchronously rise to wind the electromagnetic wire;
and S4, after the winding of each layer of wire is finished, operating personnel operate the wire support frame to remove the pressing force and return to the position below the coil to start winding, so that the automatic winding of the electromagnetic wire in the winding process of the reactor coil is realized.
(III) advantageous effects
The invention provides an automatic winding device for an air-core reactor coil and a using method thereof. The method has the following beneficial effects:
according to the automatic winding device for the air-core reactor coil and the using method thereof, the reasonable mechanical structure (the wire supporting frame) is adopted to reduce the jumping of the electromagnetic wire before the electromagnetic wire is wound on the coil, the stability of the wire arrangement is improved, the intervention of personnel in the winding process is avoided, the electromagnetic wire is automatically wound in the winding process of the reactor coil, the wire supporting intervention of the personnel in the winding process is replaced, the uniformity of the tightness coefficient of the wire arrangement is improved, the workload of the personnel is reduced, and the winding quality and the winding efficiency are improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an automatic winding device for an air-core reactor coil according to the present invention;
FIG. 2 is a schematic structural view of a wire holder of the automatic winding device for the air-core reactor coil of the invention;
fig. 3 is a schematic diagram of an electrical connection structure of an automatic winding device for an air-core reactor coil according to the present invention.
In the figure, a pay-off rack 1, a flat cable upright post 2, a coil 3, a wire-dragging rack 4, a host 5, a sliding track 6, a flat cable arm seat 7, a wire-pressing arm 8, a base 9, a travel switch 10, a trigger 11, a controller 12, a meter counter 13, a first wire guide 14 and a second wire guide 15.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an embodiment of the present invention provides a technical solution: the utility model provides an automatic coiling device of air core reactor coil, includes pay off rack 1, winding displacement stand 2, coil 3, tow line frame 4 and host computer 5, the right-hand member of pay off rack 1 is equipped with winding displacement stand 2, the inside of winding displacement stand 2 is equipped with slide rail 6, slide rail 6's middle front end is equipped with winding displacement arm seat 7, winding displacement stand 2 has the end to be equipped with tow line frame 4, the right side of tow line frame 4 is equipped with line ball arm 8, the bottom welded fastening of tow line frame 4 is equipped with base 9, the right-hand member of tow line frame 4 is equipped with coil 3, the bottom electric connection of coil 3 has host computer 5.
The side electric connection of coil 3 distributes and has first wire guide 14 and second wire guide 15, convenient high-efficient stable transmission electromagnetic wire, the centre of first wire guide 14 and second wire guide 15 is equipped with meter rice ware 13, realizes the measurement length of high accuracy, and the interference killing feature is strong, and application scope is wide, first wire guide 14 and the equal electric connection of second wire guide 15 in controller 12, controller 12 electric connection installs in host computer 5, and control is convenient, and the automaticity can be high.
The inside electric connection of host computer 5 has travel switch 10, travel switch 10 electric connection has trigger 11, trigger 11 and controller 12 electric connection make things convenient for automated control rolling coil.
The wire dragging frame 4 adopts the motion mode of vertical direction and horizontal direction, the drive mechanism that vertical direction and horizontal direction all adopted ball and screw nut and relevant annex to constitute carries out the transmission, vertical direction and horizontal direction all adopt PLC control system, and automatic spooling equipment can adapt to the coil coiling work under the different diameters, and control is intelligent, and is effectual, realizes continuous motion, inching and reciprocating motion function.
BL40 stay wire sensor is installed between tow line frame 4 and base 9, the position of detection support line frame 4 that can be accurate, the inside electric connection of tow line frame 4 has drive motor, just drive motor electric connection has the stopper, and ball screw transmission efficiency is higher than ordinary lead screw, but it does not possess the auto-lock function, therefore holds in the palm line frame 4 when the operating position needs the locking, adopts the mode of installing the stopper additional on the motor to lock.
The method adopted by the automatic winding of the electromagnetic wire in the winding process of the air-core reactor coil comprises the following steps:
s1, before the automatic winding of the magnet wire starts, firstly, an operator starts to start the first turn of the magnet wire manually;
s2, then, the wire support frame is horizontally moved to a proper position by inching operation to provide pressing force;
s3, finally, setting relevant parameters of automatic winding to enable the wire pressing arm and the wire arranging arm seat of the original equipment to synchronously rise to wind the electromagnetic wire;
and S4, after the winding of each layer of wire is finished, operating personnel operate the wire support frame to remove the pressing force and return to the position below the coil to start winding, so that the automatic winding of the electromagnetic wire in the winding process of the reactor coil is realized.
The automatic electromagnetic wire winding system in the coil winding process is mainly characterized in that an auxiliary winding device (namely a wire support frame 4) is added on the basis of the existing winding machine, the auxiliary winding device mainly comprises a base 9, a supporting upright post, a horizontal motion module, a vertical motion module, a wire pressing arm 8 and the like, the automatic winding device can adapt to coil winding work under different diameters, the wire support frame 4 adopts a PLC (programmable logic controller) controlled linear motion mechanism to realize the function in the vertical direction and the horizontal direction, the linear motion and the horizontal direction adopt the PLC control system to realize transmission by adopting screw transmission or linear guide, after the system is adopted, before the automatic winding of electromagnetic wires is started, firstly, an operator manually starts a first circle of electromagnetic wires through a pay-off frame 1, then inching operation is carried out to enable the wire support frame 4 to horizontally move to a proper position to provide pressing force, relevant parameters of automatic winding are set through a host machine 5, the wire pressing arm 8 and the wire arranging arm seat 7 on the wire arranging upright post 2 are synchronously lifted to wind electromagnetic wires, and after the winding of each layer of wires is finished, an operator operates the wire supporting frame 4 to remove pressing force and return to the position below the coil 3 to start winding.
In conclusion, the automatic winding device for the air-core reactor coil and the use method thereof adopt a reasonable mechanical structure (wire supporting frame) to reduce the jumping of the electromagnetic wire before winding the coil, improve the stability of wire arrangement, avoid the intervention of personnel in the winding process, automatically wind the electromagnetic wire through the reactor coil winding process, replace the interference of the personnel in the winding process, improve the uniformity of the winding arrangement tightness coefficient, reduce the workload of the personnel, and improve the winding quality and the winding efficiency.
Claims (6)
1. The utility model provides an automatic coiling device of air-core reactor coil which characterized in that: including pay off rack (1), winding displacement stand (2), coil (3), tow line frame (4) and host computer (5), the right-hand member of pay off rack (1) is equipped with winding displacement stand (2), the inside of winding displacement stand (2) is equipped with slip track (6), the middle front end of slip track (6) is equipped with winding displacement arm seat (7), the end that has of winding displacement stand (2) is equipped with tow line frame (4), the right side of tow line frame (4) is equipped with line ball arm (8), the bottom welded fastening of tow line frame (4) is equipped with base (9), the right-hand member of tow line frame (4) is equipped with coil (3), the bottom electric connection of coil (3) has host computer (5).
2. The automatic winding device of the air-core reactor coil according to claim 1, characterized in that: the coil is characterized in that a first wire guide (14) and a second wire guide (15) are electrically connected and distributed at the side end of the coil (3), a meter counter (13) is arranged between the first wire guide (14) and the second wire guide (15), the first wire guide (14) and the second wire guide (15) are both electrically connected to the controller (12), and the controller (12) is electrically connected and installed on the host (5).
3. The automatic winding device of the air-core reactor coil according to claim 2, characterized in that: the internal electrical connection of host computer (5) has travel switch (10), travel switch (10) electrical connection has trigger (11), trigger (11) and controller (12) electrical connection.
4. The automatic winding device of the air-core reactor coil according to claim 1, characterized in that: the wire dragging frame (4) adopts a vertical direction and a horizontal direction movement mode, the vertical direction and the horizontal direction are both driven by a transmission mechanism consisting of a ball screw, a screw nut and related accessories, and the vertical direction and the horizontal direction are both provided with a PLC control system.
5. The use method of the automatic winding device of the air-core reactor coil according to claim 1 is characterized in that: BL40 stay wire sensor is installed between tow line frame (4) and base (9), the inside electric connection of tow line frame (4) has driving motor, just driving motor electric connection has the stopper.
6. The use method of the automatic winding device of the air-core reactor coil according to claim 1 is characterized in that: the method adopted by the automatic winding of the electromagnetic wire in the winding process of the air-core reactor coil comprises the following steps:
s1, before the automatic winding of the magnet wire starts, firstly, an operator starts to start the first turn of the magnet wire manually;
s2, then, the wire support frame is horizontally moved to a proper position by inching operation to provide pressing force;
s3, finally, setting relevant parameters of automatic winding to enable the wire pressing arm and the wire arranging arm seat of the original equipment to synchronously rise to wind the electromagnetic wire;
and S4, after the winding of each layer of wire is finished, operating personnel operate the wire support frame to remove the pressing force and return to the position below the coil to start winding, so that the automatic winding of the electromagnetic wire in the winding process of the reactor coil is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010665314.9A CN111653425A (en) | 2020-07-11 | 2020-07-11 | Automatic winding device for air-core reactor coil and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010665314.9A CN111653425A (en) | 2020-07-11 | 2020-07-11 | Automatic winding device for air-core reactor coil and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111653425A true CN111653425A (en) | 2020-09-11 |
Family
ID=72346009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010665314.9A Pending CN111653425A (en) | 2020-07-11 | 2020-07-11 | Automatic winding device for air-core reactor coil and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111653425A (en) |
-
2020
- 2020-07-11 CN CN202010665314.9A patent/CN111653425A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201263112Y (en) | Shuttle-shaped winding device for motor stator coil | |
| CN212411831U (en) | Automatic winding device for air-core reactor coil | |
| CN108666131B (en) | transformer coil winding device | |
| CN213402764U (en) | Flat copper wire semi-automatic winding machine for large rectangular iron core | |
| CN209651597U (en) | Accurate automatic gauge coiler | |
| CN105632754A (en) | Auxiliary wire arranging and drawing mechanism and automatic winding machine | |
| CN113472158A (en) | Motor coil winding machine and winding control method | |
| CN111653425A (en) | Automatic winding device for air-core reactor coil and using method thereof | |
| CN212907408U (en) | Winding machine | |
| CN204332685U (en) | The multiaxis wire-clamping device of inductance coil winding machine | |
| CN109166723B (en) | High-precision automatic winding device and method for oil sprayer | |
| CN104528455B (en) | A kind of automatic active paying out machine | |
| CN215420007U (en) | Motor coil winding machine | |
| CN205984437U (en) | Simple lay machine is fired to vertical returning | |
| CN212725011U (en) | Winding machine for transformer production | |
| CN201732679U (en) | Hollow coil automatic winding device | |
| CN220148842U (en) | Displacement sensor device for flat cable equipment | |
| CN112678614A (en) | Intelligent wire arranging device and control method thereof | |
| CN112927924A (en) | Coil winding device for transformer production and processing | |
| CN219751481U (en) | Device for improving winding precision of diamond wire finished product | |
| CN217239270U (en) | Double-servo winding device | |
| CN210048287U (en) | Winding machine capable of automatically arranging wire rods | |
| CN205362272U (en) | Automatic trade dibit winding displacement device of an admission machine | |
| CN216945627U (en) | Branching clamping mechanism of horizontal winding machine | |
| CN220020867U (en) | Wire storage mechanism of winding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |