CN111648306A - A concrete paving device for channel lining - Google Patents
A concrete paving device for channel lining Download PDFInfo
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- CN111648306A CN111648306A CN202010703793.9A CN202010703793A CN111648306A CN 111648306 A CN111648306 A CN 111648306A CN 202010703793 A CN202010703793 A CN 202010703793A CN 111648306 A CN111648306 A CN 111648306A
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- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/04—Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
- E02B3/12—Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
- E02B3/121—Devices for applying linings on banks or the water bottom
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Abstract
本发明公开了一种渠道衬砌用混凝土摊铺装置,解决了现有技术中混凝土摊铺工作效率低的问题。本发明包括铺设在渠道上部的上轨道和铺设在渠道底部的下轨道,上轨道和下轨道上设有伸缩桁架,所述伸缩桁架上能相对伸缩桁架移动的摊铺机头,伸缩桁架上设有驱动摊铺机头沿伸缩桁架运动的卷扬机。所述伸缩桁架包括固定桁架和滑移桁架,滑移桁架设置在固定桁架内且通过伸缩油缸沿固定桁架滑动,卷扬机设置在固定桁架上。本发明摊铺机头在卷扬机的作用下沿伸缩桁架在坡面上进行横向运动,同时伸缩桁架在驱动装置的作用下能沿上轨道和下轨道运动,在坡面上进行纵向运动,进而实现对整个施工面的摊铺作业,实现对混凝的均匀摊铺,保证摊铺质量。
The invention discloses a concrete paving device for channel lining, which solves the problem of low working efficiency of concrete paving in the prior art. The invention includes an upper rail laid on the upper part of the channel and a lower rail laid on the bottom of the channel, the upper rail and the lower rail are provided with a telescopic truss, the paver head on the telescopic truss can move relative to the telescopic truss, and the telescopic truss is provided with a drive A winch in which the paver head moves along the telescopic truss. The telescopic truss includes a fixed truss and a sliding truss, the sliding truss is arranged in the fixed truss and slides along the fixed truss by a telescopic oil cylinder, and the hoist is arranged on the fixed truss. The paver head of the invention moves laterally on the slope along the telescopic truss under the action of the hoist, and at the same time the telescopic truss can move along the upper track and the lower track under the action of the driving device, and moves longitudinally on the slope, thereby realizing the The paving operation of the entire construction surface realizes the uniform paving of the concrete and ensures the paving quality.
Description
技术领域technical field
本发明涉及河堤、渠道施工技术领域,特别是指一种渠道衬砌用混凝土摊铺装置。The invention relates to the technical field of river embankment and channel construction, in particular to a concrete paving device for channel lining.
背景技术Background technique
现有的河堤、渠道往往存在着水土流失的问题,久而久之,容易出现河堤垮塌的现象。目前常用的方法是通过河堤护坡来进行加固,其能够保护河堤不至于水土流失,防止河堤垮塌,提高河堤的强度。现有技术中,人们采用的措施是把河堤护坡直接做成混凝土一体浇筑,这样能够有效降低了土壤流失的量,且使河堤的结构强度满足要求。在开挖渠道、河堤后,其坡面采用现浇混凝土衬砌后,需要对其坡面混凝土进行摊铺收面。而现有的摊铺方式是人工推动摊铺机进行往复摊铺,劳动量大,工作效率低,衬砌质量难以保证统一,不利于河堤、渠道的长期使用。Existing river embankments and channels often have problems of soil erosion. Over time, river embankments are prone to collapse. At present, the commonly used method is to reinforce the river bank slope, which can protect the river bank from soil erosion, prevent the river bank from collapsing, and improve the strength of the river bank. In the prior art, the measures adopted by people are that the river bank slope protection is directly made of concrete and poured in one piece, which can effectively reduce the amount of soil loss and make the structural strength of the river bank meet the requirements. After excavating channels and river banks, the slope surface is lined with cast-in-place concrete, and then the slope surface concrete needs to be paved. The existing paving method is to manually push the paver for reciprocating paving, which requires a large amount of labor and low work efficiency.
发明内容SUMMARY OF THE INVENTION
针对上述背景技术中的不足,本发明提出一种渠道衬砌用混凝土摊铺装置,解决了现有技术中混凝土摊铺工作效率低的问题。In view of the above-mentioned deficiencies in the background technology, the present invention proposes a concrete paving device for channel lining, which solves the problem of low working efficiency of concrete paving in the prior art.
本发明的技术方案是这样实现的:一种渠道衬砌用混凝土摊铺装置,包括铺设在渠道上部的上轨道和铺设在渠道底部的下轨道,上轨道和下轨道上设有伸缩桁架,所述伸缩桁架上能相对伸缩桁架移动的摊铺机头,伸缩桁架上设有驱动摊铺机头沿伸缩桁架运动的卷扬机。The technical scheme of the present invention is realized as follows: a concrete paving device for channel lining, comprising an upper rail laid on the upper part of the channel and a lower rail laid on the bottom of the channel, and a telescopic truss is arranged on the upper rail and the lower rail, and the telescopic truss The paver head can move relative to the telescopic truss, and the telescopic truss is provided with a hoist that drives the paver head to move along the telescopic truss.
所述伸缩桁架包括固定桁架和滑移桁架,滑移桁架设置在固定桁架内且通过伸缩油缸沿固定桁架滑动,卷扬机设置在固定桁架上。The telescopic truss includes a fixed truss and a sliding truss, the sliding truss is arranged in the fixed truss and slides along the fixed truss by a telescopic oil cylinder, and the hoist is arranged on the fixed truss.
所述固定桁架通过行走式坡度调节机构Ⅰ与下轨道相连接,滑移桁架通过行走式坡度调节机构Ⅱ与上轨道相连接。The fixed truss is connected with the lower track through the walking slope adjustment mechanism I, and the sliding truss is connected with the upper track through the walking slope adjustment mechanism II.
所述行走式坡度调节机构Ⅰ和行走式坡度调节机构Ⅱ均包括行走梁,行走梁的下部设有与上轨道或下轨道相配合的行走件,行走梁的上部设有升降调节件,升降调节件分别与固定桁架或滑移桁架铰接,升降调节件通过调节杆与固定桁架或滑移桁架相连接。The walking slope adjustment mechanism I and the walking slope adjustment mechanism II both include a walking beam, the lower part of the walking beam is provided with a walking piece that cooperates with the upper track or the lower track, and the upper part of the walking beam is provided with a lifting adjustment piece. It is hinged with the fixed truss or the sliding truss, respectively, and the lifting adjusting part is connected with the fixed truss or the sliding truss through the adjusting rod.
所述行走件为行走轮,行走轮与设置在行走梁上的驱动装置相连接;所述升降调节件为伸缩油缸。所述调节杆、升降调节件与相应的固定桁架或滑移桁架组成三角形支撑构件。The traveling member is a traveling wheel, and the traveling wheel is connected with a driving device arranged on the traveling beam; the lifting adjusting member is a telescopic oil cylinder. The adjusting rod, the lifting adjusting piece and the corresponding fixed truss or sliding truss form a triangular support member.
所述驱动摊铺机头包括支撑架和能相对伸缩桁架运动的第一行走架,支撑架通过回转机构与第一行走架相连接,所述支撑架的下部对称设有两个刮板。The driving paver head includes a support frame and a first travel frame that can move relative to the telescopic truss, the support frame is connected with the first travel frame through a slewing mechanism, and the lower part of the support frame is symmetrically provided with two scrapers.
所述回转机构包括设置在第一行走架上的驱动电机和设置在支撑架上的转盘,转盘通过齿轮传动机构与驱动电机相连接。The slewing mechanism includes a drive motor arranged on the first traveling frame and a turntable arranged on the support frame, and the turntable is connected with the drive motor through a gear transmission mechanism.
所述第一行走架上对称设有辊轮,辊轮与伸缩桁架相配合,在卷扬机的作用下沿伸缩桁架运动。The first walking frame is symmetrically provided with rollers, and the rollers cooperate with the telescopic truss and move along the telescopic truss under the action of the hoist.
本发明摊铺机头在卷扬机的作用下沿伸缩桁架在坡面上进行上下运动(横向运动),同时伸缩桁架在驱动装置的作用下能沿上轨道和下轨道运动,在坡面上进行纵向运动,进而实现对整个施工面的摊铺作业。摊铺机头能进行灵活转动及摊铺厚度的调节,用于将混凝土刮送到不同位置,实现对混凝的均匀摊铺,提高摊铺质量和摊铺效率。伸缩桁架能进行高度方向上高度的调节和长度方向上长度的调节,高度调节与长度调节配合能实现其坡度的调节,以适应不同宽度和不同坡度的渠道的衬砌。本发明结构简单,设计巧妙,可对河堤、渠道进行整体高效摊铺,施工方式更加灵活,提高施工安全系数,是河堤、渠道等坡面衬砌施工的一大创新,具有较高的市场价值。The paver head of the invention moves up and down (laterally) on the slope along the telescopic truss under the action of the hoist, and at the same time the telescopic truss can move along the upper track and the lower track under the action of the driving device, and perform longitudinal movement on the slope. , and then realize the paving operation on the entire construction surface. The paver head can be flexibly rotated and the thickness of the paving can be adjusted to scrape the concrete to different positions, so as to realize the uniform paving of the concrete and improve the paving quality and paving efficiency. The telescopic truss can adjust the height in the height direction and the length in the length direction. The height adjustment and the length adjustment can realize the adjustment of its slope to adapt to the lining of channels of different widths and slopes. The invention has simple structure and ingenious design, can effectively pave river banks and channels as a whole, has a more flexible construction method, and improves the construction safety factor. value.
附图说明Description of drawings
为了更清楚地说明本发明实施例,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, which are common in the art. As far as technical personnel are concerned, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明整体结构示意。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为图1中A-A向视图。FIG. 2 is a view from the direction A-A in FIG. 1 .
图3为摊铺机头工作状态示意图。Figure 3 is a schematic diagram of the working state of the paver head.
图4为摊铺机头侧视示意图。Figure 4 is a schematic side view of the paver head.
图5为摊铺机头主视示意图。Figure 5 is a schematic front view of the paver head.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,实施例1,一种渠道衬砌用混凝土摊铺装置,包括铺设在渠道100上部的上轨道1和铺设在渠道100底部的下轨道2,上轨道1和下轨道2平行设置。上轨道1和下轨道2上设有伸缩桁架3,伸缩桁架在驱动装置的作用下能沿上轨道1和下轨道2运动,伸缩桁架能进行高度方向上高度的调节和长度方向上长度的调节,高度调节与长度调节配合能实现其坡度的调节。所述伸缩桁架3上能相对伸缩桁架3移动的摊铺机头4,伸缩桁架3上设有驱动摊铺机头4沿伸缩桁架3运动的卷扬机5。卷扬机采用电动卷扬机,电动卷扬机的牵引绳绕过设置在伸缩桁架上的定滑轮与摊铺机头相连接,在卷扬机的作用下,摊铺机头沿伸缩桁架3在坡面上进行上下运动(横向运动),同时伸缩桁架在驱动装置的作用下能沿上轨道1和下轨道2运动,在坡面上进行纵向运动,进而实现对整个施工面的摊铺作业。As shown in FIG. 1 , Embodiment 1, a concrete paving device for channel lining, includes an upper rail 1 laid on the upper part of the
进一步,所述伸缩桁架3包括固定桁架3-1和滑移桁架3-2,滑移桁架3-2设置在固定桁架3-1内,且滑移桁架与固定桁架相配合,且伸缩桁架能沿固定桁架和滑移桁架运动。滑移桁架能相对固定桁架伸缩,即滑移桁架通过伸缩油缸3-3沿固定桁架3-1滑动,用于伸缩桁架整体长度的调节,以适应不同宽度和不同坡度的渠道的衬砌。卷扬机5设置在固定桁架3-1上,提高卷扬机的稳定性。所述固定桁架3-1通过行走式坡度调节机构Ⅰ6与下轨道2相连接,滑移桁架3-2通过行走式坡度调节机构Ⅱ7与上轨道1相连接。行走式坡度调节机构Ⅰ6和行走式坡度调节机构Ⅱ7配合带动伸缩桁架沿上下轨道运动,进而实现摊铺机头的左右运动,使其施工机头对渠道坡面的全面施工。行走式坡度调节机构Ⅰ6和行走式坡度调节机构Ⅱ7分别位于伸缩桁架的两端,通过其对伸缩桁架两端高度的调节,实现其坡度的调节(倾斜角度的调节),使其适用于不同坡度的渠道施工。Further, the telescopic truss 3 includes a fixed truss 3-1 and a sliding truss 3-2, the sliding truss 3-2 is arranged in the fixed truss 3-1, and the sliding truss is matched with the fixed truss, and the telescopic truss can Movement along fixed and sliding trusses. The sliding truss can expand and contract relative to the fixed truss, that is, the sliding truss slides along the fixed truss 3-1 through the telescopic cylinder 3-3, which is used to adjust the overall length of the telescopic truss to adapt to the lining of channels with different widths and slopes. The winch 5 is arranged on the fixed truss 3-1 to improve the stability of the winch. The fixed truss 3-1 is connected to the
进一步,如图2所示,所述所述行走式坡度调节机构Ⅰ6和行走式坡度调节机构Ⅱ7均包括行走梁6-1,行走式坡度调节机构Ⅰ6的行走梁6-1的下部设有与上轨道1相配合的行走件6-2,行走式坡度调节机构Ⅱ7的行走梁6-1的下部设有与下轨道2相配合的行走件6-2,所述行走件6-2为行走轮,行走轮与设置在行走梁6-1上的驱动装置6-5相连接,驱动装置带动行走轮沿上下轨道运动,进而通过行走式坡度调节机构Ⅰ6和行走式坡度调节机构Ⅱ7带动伸缩桁架运动。驱动装置6-5可采用电机或马达。行走梁6-1的上部设有升降调节件6-3,升降调节件6-3可采用伸缩油缸或采用轴-轴套机构,轴-轴套机构时,轴通过销轴与设置在轴套上的成列设置的销孔相配合,实现其高度的调节。升降调节件6-3分别与固定桁架3-1或滑移桁架3-2铰接,升降调节件6-3通过调节杆6-4与固定桁架3-1或滑移桁架3-2相连接。即固定桁架3-1上的调节杆6-4的一端与位于固定桁架一侧的升降调节件铰接、另一端与固定桁架铰接,滑移桁架3-2上的调节杆6-4的一端与位于滑移桁架一侧的升降调节件铰接、另一端与滑移桁架铰接。当需要调节伸缩桁架的高度时,升降调节件伸缩,带动相应的固定桁架或滑移桁架上下运动,运动到合适位置时,通过调节杆固定,对伸缩桁架起到固定和坡度调节的作用,调节杆可采用设有外螺纹的螺杆,然后通过螺母固定即可。所述调节杆6-4、升降调节件6-3与相应的固定桁架3-1或滑移桁架3-2组成三角形支撑构件,提高伸缩桁架的稳定性。Further, as shown in FIG. 2 , the walking slope adjustment mechanism I6 and the walking slope adjustment mechanism II7 both include a walking beam 6-1, and the lower part of the walking beam 6-1 of the walking slope adjustment mechanism I6 is provided with a walking beam 6-1. The walking member 6-2 matched with the upper rail 1, the lower part of the walking beam 6-1 of the walking slope adjustment mechanism II7 is provided with a walking member 6-2 matched with the
如图3、4、5所示,实施例2,一种渠道衬砌用混凝土摊铺装置,所述摊铺机头41包括支撑架41-2和能相对伸缩桁架3运动的第一行走架41-1,所述第一行走架41-1上对称设有辊轮41-7,辊轮41-7与伸缩桁架3相配合,在卷扬机5的作用下沿伸缩桁架3运动。即在卷扬机的作用下第一行走架通过辊轮沿伸缩桁架运动,实现第一行走架在渠道坡面上方进行横向运动,然后摊铺桁架沿上下轨道运动,带动摊铺机头在渠道坡面上方进行纵向运动。支撑架41-2通过回转机构与第一行走架41-1相连接,支撑架与第一行走架转动连接,实现支撑架相对第一行走架的转动,摊铺机头能进行灵活转动,用于将混凝土刮送到不同位置,实现对混凝的均匀摊铺。所述支撑架41-2的下部对称设有两个刮板41-3,两个刮板固定在支撑架的下部,伸缩桁架通过行走式坡度调节机构Ⅰ6和行走式坡度调节机构Ⅱ7调节其高度,进而调节刮板与混凝土面之间的距离,实现混凝土不同厚度的摊铺。优选地,所述回转机构包括设置在第一行走架41-1上的驱动电机41-4和设置在支撑架41-2上的转盘41-5,转盘与支撑架固定连接,支撑架与转盘进行同步转动,转盘41-5通过齿轮传动机构41-6与驱动电机41-4相连接,即驱动电机通过齿轮传动机构带动转盘转动,进而支撑架带动刮板进行同步转动,用于对混凝土进行均匀摊平。摊铺机头能相对渠道坡面进行从上至下和从下至上的往复运动,对混凝土进行均匀摊平。As shown in FIGS. 3 , 4 and 5 ,
其他结构与实施例1相同。The other structures are the same as in Example 1.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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