CN111647927A - Electrophoresis process of electronic product with narrow gap - Google Patents
Electrophoresis process of electronic product with narrow gap Download PDFInfo
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- CN111647927A CN111647927A CN202010455298.0A CN202010455298A CN111647927A CN 111647927 A CN111647927 A CN 111647927A CN 202010455298 A CN202010455298 A CN 202010455298A CN 111647927 A CN111647927 A CN 111647927A
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- electrophoresis
- main body
- body plate
- electronic product
- paint layer
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/12—Electrophoretic coating characterised by the process characterised by the article coated
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/44—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
- C09D5/4419—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
- C09D5/443—Polyepoxides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/44—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications
- C09D5/4419—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for electrophoretic applications with polymers obtained otherwise than by polymerisation reactions only involving carbon-to-carbon unsaturated bonds
- C09D5/443—Polyepoxides
- C09D5/4457—Polyepoxides containing special additives, e.g. pigments, polymeric particles
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Wood Science & Technology (AREA)
- Electrochemistry (AREA)
- Metallurgy (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
Abstract
The invention discloses an electrophoresis process of an electronic product with a narrow gap, S2, immersing a main body plate into an electrophoresis liquid in an electrophoresis tank, wherein the electrophoresis liquid comprises epoxy resin, color paste and a delustering agent, and the volume ratio of the epoxy resin to the color paste is 2-2.5: and 1, after electrophoresis is carried out for a period of time, an electrophoretic paint layer can be electrophoresed on the outer surface of the main body plate. S3, washing off the electrophoretic liquid attached to the outer surface of the electrophoretic paint layer by using clear water; s4, placing the main body plate in an oven, and drying the residual clear water on the outer surface of the electrophoresis paint layer by the oven; and S5, after drying, conveying the main body plate to a bending process, and bending one end of the main body plate downwards through a bending machine to form an elastic arm, thereby finally obtaining a finished product with a narrow gap. The invention has the beneficial effects that: improve the appearance quality outside the electrophoresis lacquer layer, can avoid remaining the electrophoresis liquid in the gap, satisfy customer's demand.
Description
Technical Field
The invention relates to the technical field of electrophoresis treatment of electronic products with narrow gaps, in particular to an electrophoresis process of electronic products with narrow gaps.
Background
The structure of the electronic product with the narrow gap is shown in figure 1, and comprises a main body plate 1 and an elastic arm 2, wherein a gap with the width of 0.2mm is reserved between the elastic arm 2 and the main body plate 1, and a layer of electrophoretic paint is required to be plated on all outer surfaces of the electronic product in the process. The conventional electrophoresis process comprises the steps of suspending the electronic product in an electrophoresis liquid, electrifying for a period of time, electroplating a layer of electrophoresis paint on the outer surface of the electronic product with a narrow gap, cleaning the electronic product in a cleaning water tank after electrophoresis to remove the electrophoresis liquid attached to the outer surface, putting the cleaned electronic product in an oven, and drying the moisture on the surface of the electronic product through the oven, thereby finally obtaining the required electronic product with the narrow gap. However, the width of the gap is very small, the electrophoretic liquid remaining in the gap is difficult to be washed away by clean water, and the electrophoretic liquid cannot be completely dried during drying, so that when the electronic product is transported to a customer, the electrophoretic liquid remaining in the gap is poured out when the electronic product is used by the customer, and the electrophoretic liquid is very dirty, which undoubtedly causes great inconvenience to the customer, and the customer cannot use the electronic product at the same time, so that the subsequent process of cleaning the electronic product needs to be returned.
In addition, the electrophoretic liquid comprises epoxy resin and color paste, and the volume ratio of the epoxy resin to the color paste is 4: the electrophoretic paint layer electrophoresed by the electrophoretic liquid has a bright surface and very high glossiness, namely, the local area of the surface has reflection (such as the surface of a mouse and the surface of a ball pen shell), and when a human eye sees the electrophoretic paint layer, the human eye feels uncomfortable. Therefore, an electrophoresis process capable of improving the appearance quality of the electrophoretic paint layer and avoiding the residual electrophoretic liquid in the gap is needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the electrophoresis process of the electronic product with the narrow gap, which can improve the appearance quality of the electrophoretic paint layer, effectively avoid the residual electrophoretic liquid in the gap and meet the requirements of customers.
The purpose of the invention is realized by the following technical scheme: an electrophoresis process of an electronic product with a narrow gap comprises the following steps:
s1, hanging the main body plate on a hanging rack;
s2, immersing the main board into an electrophoresis solution in an electrophoresis tank, wherein the electrophoresis solution comprises epoxy resin, color paste and a delustering agent, and the volume ratio of the epoxy resin to the color paste is 2-2.5: 1, after electrophoresis for a period of time, an electrophoresis paint layer can be electrophoresed on the outer surface of the main body plate;
s3, washing off the electrophoretic liquid attached to the outer surface of the electrophoretic paint layer by using clear water;
s4, placing the main body plate in an oven, and drying the residual clear water on the outer surface of the electrophoresis paint layer by the oven;
and S5, drying, conveying the main body plate to a bending process, and bending one end of the main body plate 1 downwards through a bending machine to form an elastic arm, so as to finally obtain a finished product with a narrow gap.
In the step S1, the method further comprises a step of pretreating the main body plate before immersing the main body plate into the electrophoresis tank, wherein the step of pretreating comprises immersing the hanger into weak alkali liquor in the degreasing tank, and removing oil stains attached to the outer surface of the electronic product by the weak alkali liquor after immersing for 3-5 min;
after oil stain is removed, the plate is immersed into a weak acid solution in an acid washing tank, after 3-5 min of immersion, the weak acid solution neutralizes residual weak base attached to the outer surface of the electronic product, and after neutralization, the weak acid on the plate is washed away by using clean water.
The invention has the following advantages:
1. the electrophoretic liquid comprises epoxy resin, color paste and a delustering agent, wherein the volume ratio of the epoxy resin to the color paste is 2-2.5: 1, the electrophoretic liquid contains a flatting agent, so that the obtained electrophoretic paint layer has no bright area, the glossiness is greatly reduced, compared with the glossiness obtained by using the original electrophoretic liquid, the glossiness is reduced by 10 times, and when people see the electrophoretic paint layer by naked eyes, the electrophoretic paint layer does not reflect light, so that people feel particularly comfortable.
2. All the electrophoresis liquid on the main part board surface are rinsed in advance, and adnexed electrophoresis liquid exposes the surface completely, have ensured that can rinse thoroughly and fall adnexed electrophoresis liquid, compare traditional electrophoresis technology, can effectively avoid remaining electrophoresis liquid in the gap, have effectively avoided the customer in the use, have electrophoresis liquid to flow from the gap to market and customer's demand has been satisfied to this technology.
Drawings
FIG. 1 is a schematic structural diagram of an electronic product with a narrow gap;
in the figure, 1-main body plate, 2-elastic arm and 3-gap.
Detailed Description
The present invention is further described below, and the scope of protection of the present invention is not limited to the following:
the first embodiment is as follows: an electrophoresis process of an electronic product with a narrow gap comprises the following steps:
s1, hanging the main body plate 1 on a hanging rack; before the main body plate 1 is immersed into the electrophoresis tank, the pretreatment step of the main body plate 1 is also included, the pretreatment step comprises the steps of immersing the hanging rack into weak alkali liquor in a degreasing tank, and after the hanging rack is immersed for 3min, the weak alkali liquor removes oil stains attached to the outer surface of the electronic product; after oil stain is removed, immersing the plate into a weak acid solution in an acid washing tank, after immersing for 3min, neutralizing residual weak base attached to the outer surface of the electronic product by the weak acid solution, and washing weak acid on the plate by using clear water after neutralization;
s2, immersing the main board 1 into an electrophoresis solution in an electrophoresis tank, wherein the electrophoresis solution comprises epoxy resin, color paste and a delustering agent, and the volume ratio of the epoxy resin to the color paste is 2: 1, after electrophoresis for a period of time, an electrophoresis paint layer can be electrophoresed on the outer surface of the main body plate 1; because the electrophoretic fluid contains the flatting agent, the obtained electrophoretic paint layer has no bright area, thereby greatly reducing the glossiness, compared with the original electrophoretic fluid, the glossiness is reduced by 10 times, when the electrophoretic paint layer is seen by naked eyes, the electrophoretic paint layer does not reflect light, and people feel particularly comfortable.
S3, washing off the electrophoretic liquid attached to the outer surface of the electrophoretic paint layer by using clear water;
s4, placing the main body plate 1 in an oven, and drying the residual clear water on the outer surface of the electrophoresis paint layer by the oven;
s5, after drying, conveying the main body plate 1 to a bending process, and bending one end of the main body plate 1 downward by a bending machine to form a spring arm 2, so as to obtain a finished product with a narrow gap and a gap 3, as shown in fig. 1. Before buckling, all electrophoresis liquid on the main part board 1 surface are rinsed in advance, and adnexed electrophoresis liquid exposes the surface completely, have ensured that can rinse thoroughly and fall adnexed electrophoresis liquid, compare traditional electrophoresis technology, can effectively avoid remaining electrophoresis liquid in the gap, have effectively avoided the customer in the use, have electrophoresis liquid to flow out from gap 3 to market and customer's demand has been satisfied to this technology.
Example two: an electrophoresis process of an electronic product with a narrow gap comprises the following steps:
s1, hanging the main body plate 1 on a hanging rack; before the main body plate 1 is immersed into the electrophoresis tank, the pretreatment step of the main body plate 1 is also included, the pretreatment step comprises the steps of immersing the hanging rack into weak alkali liquor in a degreasing tank, and after the hanging rack is immersed for 5min, the weak alkali liquor removes oil stains attached to the outer surface of the electronic product; after oil stain is removed, immersing the plate into a weak acid solution in an acid washing tank, after immersing for 5min, neutralizing residual weak base attached to the outer surface of the electronic product by the weak acid solution, and washing weak acid on the plate by using clear water after neutralization;
s2, immersing the main board 1 into an electrophoresis solution in an electrophoresis tank, wherein the electrophoresis solution comprises epoxy resin, color paste and a delustering agent, and the volume ratio of the epoxy resin to the color paste is 2.5: 1, after electrophoresis for a period of time, an electrophoresis paint layer can be electrophoresed on the outer surface of the main body plate 1; because the electrophoretic fluid contains the flatting agent, the obtained electrophoretic paint layer has no bright area, thereby greatly reducing the glossiness, compared with the original electrophoretic fluid, the glossiness is reduced by 10 times, when the electrophoretic paint layer is seen by naked eyes, the electrophoretic paint layer does not reflect light, and people feel particularly comfortable.
S3, washing off the electrophoretic liquid attached to the outer surface of the electrophoretic paint layer by using clear water;
s4, placing the main body plate 1 in an oven, and drying the residual clear water on the outer surface of the electrophoresis paint layer by the oven;
s5, after drying, conveying the main body plate 1 to a bending process, and bending one end of the main body plate 1 downwards through a bending machine to form an elastic arm 2, so that the finished product with a narrow gap 3 is finally obtained.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (3)
1. The utility model provides an electrophoresis technology of narrow and small gap electronic product which characterized in that: it comprises the following steps:
s1, hanging the main body plate on a hanging rack;
s2, immersing the main board into an electrophoresis solution in an electrophoresis tank, wherein the electrophoresis solution comprises epoxy resin, color paste and a delustering agent, and the volume ratio of the epoxy resin to the color paste is 2-2.5: 1, after electrophoresis for a period of time, an electrophoresis paint layer can be electrophoresed on the outer surface of the main body plate;
s3, washing off the electrophoretic liquid attached to the outer surface of the electrophoretic paint layer by using clear water;
s4, placing the main body plate in an oven, and drying the residual clear water on the outer surface of the electrophoresis paint layer by the oven;
and S5, drying, conveying the main body plate to a bending process, and bending one end of the main body plate 1 downwards through a bending machine to form an elastic arm, so as to finally obtain a finished product with a narrow gap.
2. The electrophoresis process of the electronic product with the narrow gap as claimed in claim 1, wherein: in the step S1, the method further includes a step of pretreating the main body plate before immersing the main body plate in the electrophoresis tank, wherein the step of pretreating includes immersing the hanger in a weak alkaline solution in a degreasing tank, and after immersing for 3-5 min, the weak alkaline solution removes oil stains attached to the outer surface of the electronic product.
3. The electrophoresis process of the electronic product with the narrow gap as claimed in claim 2, wherein: after oil stain is removed, the plate is immersed into a weak acid solution in an acid washing tank, after 3-5 min of immersion, the weak acid solution neutralizes residual weak base attached to the outer surface of the electronic product, and after neutralization, the weak acid on the plate is washed away by using clean water.
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CN202010455298.0A CN111647927A (en) | 2020-05-26 | 2020-05-26 | Electrophoresis process of electronic product with narrow gap |
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CN202010455298.0A CN111647927A (en) | 2020-05-26 | 2020-05-26 | Electrophoresis process of electronic product with narrow gap |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112719065A (en) * | 2020-12-23 | 2021-04-30 | 成都宏明双新科技股份有限公司 | Method for improving retention of lower electrophoretic paint layer of product in blanking process |
Citations (2)
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CN201148475Y (en) * | 2007-12-28 | 2008-11-12 | 奇瑞汽车股份有限公司 | Automobile pre-processing electrophoresis rear cover tooling auxiliary tool |
CN110055574A (en) * | 2019-04-23 | 2019-07-26 | 太仓华庆汽车配件有限公司 | The electrophoresis method of aluminum part |
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2020
- 2020-05-26 CN CN202010455298.0A patent/CN111647927A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201148475Y (en) * | 2007-12-28 | 2008-11-12 | 奇瑞汽车股份有限公司 | Automobile pre-processing electrophoresis rear cover tooling auxiliary tool |
CN110055574A (en) * | 2019-04-23 | 2019-07-26 | 太仓华庆汽车配件有限公司 | The electrophoresis method of aluminum part |
Non-Patent Citations (1)
Title |
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朱万强: "《现代实用电镀技术》", 31 January 2003, 成都:西南交通大学出版社 * |
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CN112719065A (en) * | 2020-12-23 | 2021-04-30 | 成都宏明双新科技股份有限公司 | Method for improving retention of lower electrophoretic paint layer of product in blanking process |
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Application publication date: 20200911 |