CN111647442B - Method and device for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage - Google Patents

Method and device for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage Download PDF

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CN111647442B
CN111647442B CN202010634297.2A CN202010634297A CN111647442B CN 111647442 B CN111647442 B CN 111647442B CN 202010634297 A CN202010634297 A CN 202010634297A CN 111647442 B CN111647442 B CN 111647442B
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synthetic gas
hydrogen
garbage
plastic
catalytic pyrolysis
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CN111647442A (en
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王凯军
槐衍森
常风民
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Tsinghua University
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Tsinghua University
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Abstract

The invention provides a method and a device for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage, and the method for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis mainly comprises the following steps: 1) The high-plastic garbage is conveyed into a first-stage pyrolysis furnace through a continuous closed conveying system to carry out medium-temperature anaerobic pyrolysis (450 ℃ to 600 ℃), and volatile products (condensing and non-condensing components) are mainly produced; 2) The volatile product is directly introduced into a secondary catalytic pyrolysis reaction furnace filled with a perovskite composite catalyst, and condensing components, water vapor, CO 2 and the like in the volatile product are catalytically converted into hydrogen-rich synthetic gas (H 2/CO) on the surface of the composite catalyst. According to the invention, the high-plastic inert garbage is converted into the hydrogen-rich synthetic gas through two-step catalytic pyrolysis, so that the problems of energy utilization and hazard of inert garbage pyrolysis liquid mainly comprising light plastics separated from kitchen/kitchen waste are mainly solved, and the purification investment and secondary pollution of the high-quality synthetic gas are reduced.

Description

Method and device for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage
Technical Field
The invention belongs to the technical field of solid waste treatment, relates to recycling utilization of solid waste with high plastic material content, and in particular relates to a method and a device for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage.
Background
In the garbage classification process, the problems of garbage separation before mixing, kitchen garbage mixed incineration and the like often occur due to insufficient capacity of a rear-end treatment facility, and the implementation effect of garbage classification is seriously retarded. Wherein, the fine treatment and recycling quality improvement utilization of kitchen waste are key links of smooth implementation of waste classification. At present, garbage classification is in a primary stage, a large number of plastic bags, cutlery boxes and the like are still mixed in the kitchen garbage after classification, and the disposal of inert garbage mainly made of plastics, which is selected in the pretreatment and biological treatment processes, becomes a difficult problem.
The high-plastic inert garbage can generate liquid phase fuel (commonly called tar) with a larger proportion in the middle-temperature pyrolysis process, is a complex mixed substance composed of hundreds of organic matters, has a heat value of about 50% of that of petroleum products, has poor stability and is difficult to directly use. Meanwhile, the tar is an acidic viscous liquid substance, and is extremely easy to adhere to the inner walls of pipelines and equipment in actual engineering operation, so that the pipelines are blocked and the equipment is corroded, and the normal operation of a system is influenced. At present, the research on pyrolysis refining of tar also has a plurality of problems and bottlenecks, and has a certain distance from large-scale industrialized application.
Disclosure of Invention
In order to overcome the defects of the prior art and promote the application and popularization of the high-plastic inert garbage pyrolysis technology, the invention aims to provide a method and a device for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage, which can realize continuous feeding and discharging in a closed state and convert the high-plastic inert garbage into the hydrogen-rich synthetic gas.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The method for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis of the high-plastic inert garbage is characterized by comprising the following steps of:
1) Conveying the high-plastic inert garbage into a first-stage medium-temperature pyrolysis furnace through a continuous closed conveying device to carry out medium-temperature anaerobic pyrolysis at 450-600 ℃ to generate volatile products taking condensable and non-condensable gases as main components;
2) And directly introducing the obtained volatile product into a secondary high-temperature catalytic pyrolysis furnace filled with a perovskite composite catalyst to carry out catalytic pyrolysis at 800-1000 ℃, and carrying out catalytic conversion of condensed components, water vapor and CO 2 in the volatile product into hydrogen-rich synthetic gas on the surface of the perovskite composite catalyst.
The high-plastic inert garbage is inert garbage rich in plastics, in particular to light materials which are separated from kitchen/kitchen waste in the pretreatment or biological treatment process and take plastic bags and cutlery boxes as main components.
The perovskite composite catalyst is a composite catalyst which takes perovskite as a main material and is provided with trace Ni/Co, and the condensation components, water vapor and CO 2 in the volatile products are promoted to generate hydrogen-rich synthetic gas through catalytic conversion reaction.
In the perovskite composite catalyst, the loading of Ni/Co is 6% -7% of the total mass of the catalyst, wherein the doping proportion of Ni is 60% -80%, and the doping proportion of Co is 20% -40%.
The reaction residence time in the primary medium-temperature pyrolysis furnace is 30-40 min, the residence time of the secondary high-temperature catalytic reaction is not controlled generally, the condensable components, water vapor and CO 2 generated in the primary medium-temperature pyrolysis furnace are introduced into the secondary high-temperature catalytic pyrolysis furnace, the steam catalytic reforming is generated through mixed combustion, the reaction time is very short and is generally less than 10s, and the catalytic hydrogen-rich synthetic gas is discharged.
The water content of the inert garbage is regulated to be below 15%, and condensed components, water vapor and CO 2 in volatile products generated by primary medium-temperature pyrolysis are catalytically converted into the needed synthesis gas in a proper proportion.
The invention also provides a device for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis of the high-plastic inert garbage, which comprises a first-stage medium-temperature pyrolysis furnace 3 with a built-in screw conveying mechanism 2, wherein a closed feeding device 1 is connected with a feeding port of the first-stage medium-temperature pyrolysis furnace 3 to supply the high-plastic inert garbage to the first-stage medium-temperature pyrolysis furnace, a volatile product outlet of the first-stage medium-temperature pyrolysis furnace 3 is directly communicated with an inlet of a second-stage high-temperature catalytic pyrolysis furnace 6 through a closed pipeline, a perovskite composite catalyst 7 is filled in the second-stage high-temperature catalytic pyrolysis furnace 6, and an outlet of the second-stage high-temperature catalytic pyrolysis furnace 6 is connected with a gas-liquid separator 8.
The primary medium temperature pyrolysis furnace 3 and the secondary high temperature catalytic pyrolysis furnace 6 share a system control cabinet 5, and the reaction temperature and the feeding start and stop of the two are controlled by the system control cabinet 5.
The gas phase outlet of the gas-liquid separator 8 is connected with a water condenser 9, the gas phase outlet of the water condenser 9 is connected with an alkaline water tank 10, and the gas phase outlet of the alkaline water tank 10 is connected with a purifier 12 through a pipeline with an induced draft fan 11.
Compared with the prior art, the invention firstly converts the high-plastic garbage into volatile products (non-condensable and condensable mixed gas) through medium-temperature pyrolysis, and then converts the volatile products into the hydrogen-rich synthesis gas which can be directly utilized through high-temperature catalysis, thereby realizing the utilization of pyrolysis liquid, relieving the harm of the pyrolysis liquid and reducing the purification investment and secondary pollution of the high-quality synthesis gas.
Drawings
FIG. 1 is a schematic diagram of the structure of a device for preparing hydrogen-rich synthesis gas by two-step catalytic pyrolysis of high-plasticity inert garbage.
FIG. 2 is a schematic diagram of the effect of loading different proportions of Ni and Co on hydrogen generation for the perovskite composite catalyst of the invention.
Detailed Description
The following detailed description of specific methods and apparatus of the present invention is provided in connection with specific examples, which are intended to be exemplary of the invention, but not limiting. All other examples, which are obtained without inventive effort by a person skilled in the art, are within the scope of the present invention.
The invention relates to a method for preparing hydrogen-rich synthetic gas by two-step catalytic pyrolysis of high-plastic inert garbage, which mainly comprises the following steps:
1) Conveying inert garbage rich in plastics, such as light materials such as plastic bags, cutlery boxes and the like which are separated from kitchen/kitchen waste in the pretreatment or biological treatment process, into a first-stage medium-temperature pyrolysis furnace through a continuous closed conveying device for medium-temperature anaerobic pyrolysis (450-600 ℃) to generate volatile products (mainly condensing and non-condensing gases);
2) The volatile product is directly connected into a secondary high-temperature catalytic pyrolysis furnace filled with a perovskite composite catalyst to carry out catalytic pyrolysis at 800-1000 ℃, and condensable components, water vapor, CO 2 and the like in the volatile product are catalytically converted into hydrogen-rich synthetic gas (H 2/CO) on the surface of the perovskite composite catalyst.
In the invention, the high-plastic inert garbage is inert garbage rich in plastics, in particular to light materials which are separated from kitchen/kitchen garbage in the pretreatment or biological treatment process and take plastic bags and cutlery boxes as main components.
Fig. 1 shows a specific device structure for realizing the method of the invention, which comprises a primary medium-temperature pyrolysis furnace 3 with a built-in screw conveying mechanism 2, wherein a closed feeding device 1 is connected with a feeding port of the primary medium-temperature pyrolysis furnace 3 to supply high-plastic inert garbage to the primary medium-temperature pyrolysis furnace, and a discharging device 4 is arranged at the tail end of the primary medium-temperature pyrolysis furnace 3. The volatile product outlet of the primary medium temperature pyrolysis furnace 3 is directly communicated with the inlet of the secondary high temperature catalytic pyrolysis furnace 6 through a closed pipeline, a perovskite composite catalyst 7 is filled in the secondary high temperature catalytic pyrolysis furnace 6, the outlet of the secondary high temperature catalytic pyrolysis furnace 6 is connected with a gas-liquid separator 8, the gas phase outlet of the gas-liquid separator 8 is connected with a water condenser 9, the gas phase outlet of the water condenser 9 is connected with an alkaline washing water tank 10, the gas phase outlet of the alkaline washing water tank 10 is connected with a purifier 12 through a pipeline with an induced draft fan 11, the outlet of the purifier is connected with a gas storage tank 13, the primary medium temperature pyrolysis furnace 3 and the secondary high temperature catalytic pyrolysis furnace 6 can share a system control cabinet 5, and the reaction temperature, time and feeding start and stop of the two are controlled by the system control cabinet 5.
In the embodiment, the first-stage medium-temperature pyrolysis furnace 3 adopts a pipeline pyrolysis furnace, materials are conveyed by virtue of the screw conveying mechanism 2, the main body of the closed feeding device 1 is a feeding reserve tank, and a feeding port and a discharging port of the feeding reserve tank are both provided with valves.
The specific steps for preparing the hydrogen-rich synthetic gas by carrying out two-step catalytic pyrolysis on the high-plastic inert garbage by using the device are as follows:
1. The preparation method mainly comprises the steps of preparing a perovskite/perovskite composite catalyst with trace Co/Ni and the like, taking a proper amount of the perovskite composite catalyst to be filled in a secondary high-temperature catalytic pyrolysis furnace 6, and adjusting to enable the primary medium-temperature pyrolysis furnace 3 and the secondary high-temperature catalytic pyrolysis furnace 6 to be in an optimized stable state.
The perovskite composite catalyst is a composite catalyst which takes perovskite as a main material and is provided with trace Ni/Co and the like, and can promote condensation components, water vapor, CO 2 and the like in volatile products to generate hydrogen-rich synthetic gas through catalytic conversion reaction. The supported perovskite catalyst is prepared by adopting a lemon complexation impregnation method, and the loading amount of Ni/Co is 6% -7% of the total mass of the catalyst, wherein the doping proportion range of Ni is 60% -80%, and the doping proportion range of Co is 20% -40%. By comparing Ni and Co loaded in different proportions, it is found that doping 80% Ni and 20% Co has higher selectivity to hydrogen generation. The experimental results are shown in FIG. 2, in which the A, B site of the LaNiO 3/γ-Al2O3 catalyst is doped with Ni/Co according to 6% mass fraction.
2. When the furnace temperature of the primary medium temperature pyrolysis furnace 3 reaches a medium temperature state (450-600 ℃), and the furnace temperature of the secondary high temperature catalytic pyrolysis furnace 6 reaches a high temperature state (800-900 ℃), the dried high-plastic inert garbage (with the water content of 10-20%) is taken and placed into the closed feeding device 1.
3. And opening the upper feed inlet valve of the closed feed device 1, allowing materials to enter the feed storage box, opening the lower discharge outlet valve, closing the upper feed inlet valve, and ensuring that the closed feed device 1 is in a sealed state.
4. The temperature controller and the conveying motor of the screw conveying mechanism 2 are regulated by the system control cabinet 5, and the furnace temperature of the primary medium-temperature pyrolysis furnace 3 is controlled to be in a medium-temperature state and the proper material residence time (30 min-40 min).
5. Volatile products (condensing and non-condensing gases) generated by pyrolysis in the primary medium temperature pyrolysis furnace 3 directly enter the secondary high temperature catalytic pyrolysis furnace 6, the furnace temperature of the secondary high temperature catalytic pyrolysis furnace 6 is controlled to be in a high temperature state through a secondary temperature controller, the retention time of the secondary high temperature catalytic reaction is generally not controlled, the condensing components, water vapor and CO2 generated in the primary medium temperature pyrolysis furnace are introduced into the secondary high temperature catalytic pyrolysis furnace, steam catalytic reforming is generated through mixed combustion, the reaction time is very short, and is generally less than 10 seconds, and the catalytic hydrogen-rich synthetic gas is discharged.
6. The moisture content of the inert garbage is regulated to be below 15%, so that condensed components, water vapor and CO 2 in volatile products generated by primary medium-temperature pyrolysis are catalytically converted into needed synthesis gas;
7. The synthesis gas generated by the secondary catalytic pyrolysis enters a gas storage tank 13 through a gas-liquid separator 8, a water condenser 9, an alkaline water tank 10 and a purifier 12 (deep purification drying box), and can be directly used as fuel gas or high-quality chemical raw materials.
Taking plastic garbage separated from kitchen waste/kitchen waste as an example, the kitchen waste high-plastic inert garbage is heated at the temperature of 900 ℃ in a first stage and the temperature of the pyrolysis reaction furnace is 500 ℃/30min, and under the action of a perovskite composite catalyst, the gas proportion of hydrogen-rich synthetic gas (H 2 +CO) is more than 90%, wherein the H 2 proportion is more than 70%.
According to the invention, thermogravimetric analysis (plastics, bones and degradation-resistant substances) of kitchen waste sorting substances with different component ratios are respectively compared, and a thermogravimetric experiment shows that all the components are not reduced in weight at 600 ℃, so that the sample organic matter is considered to be basically cracked at 600 ℃. The materials used in the experiment are taken from a kitchen waste treatment center in certain city, and organic wastes after kitchen waste separation in a normal state are adopted. The primary pyrolysis temperature was controlled at 600 ℃, at which point all components had been completely cracked. The experiment mainly compares the yields of H 2 at different catalysts and different catalytic temperatures, and the results are as follows:
From the experimental results, the H 2/CO yield gradually increased with increasing temperature, and the synthesis gas (H 2 +co) ratio in the gas phase product reached a maximum of 98% and the H 2 maximum yield was 72% with LaNi 0.8Co0.2O3/γ-Al2O3 catalyst at 900 ℃.
In conclusion, the high-plastic inert garbage is converted into the hydrogen-rich synthetic gas through two-step catalytic pyrolysis, so that the problems of energy utilization and hazard of the inert garbage pyrolysis liquid mainly comprising light plastics separated from kitchen/kitchen waste are mainly solved, and the purification investment and secondary pollution of the high-quality synthetic gas are reduced.

Claims (4)

1. The method for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis of the high-plastic inert garbage is characterized by comprising the following steps of:
1) Conveying high-plastic inert garbage into a first-stage medium-temperature pyrolysis furnace through a continuous closed conveying device for medium-temperature anaerobic pyrolysis at 600 ℃ to generate volatile products taking condensable and non-condensable gases as main components, wherein the high-plastic inert garbage is inert garbage rich in plastics;
2) And directly introducing the obtained volatile product into a secondary high-temperature catalytic pyrolysis furnace filled with a perovskite composite catalyst to carry out catalytic pyrolysis at 900 ℃, wherein condensing components, water vapor and CO 2 in the volatile product are catalytically converted into hydrogen-rich synthetic gas on the surface of the perovskite composite catalyst, the perovskite composite catalyst is LaNi 0.8Co0.2O3/γ-Al2O3, the ratio of the hydrogen-rich synthetic gas in the gas-phase product reaches 98%, the yield of H 2 is 72%, and the hydrogen-rich synthetic gas is H 2 and CO.
2. The method for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis of the high-plastic inert garbage, which is disclosed in claim 1, is characterized in that the high-plastic inert garbage is a light material which is separated in the pretreatment or biological treatment process of kitchen/kitchen garbage and takes plastic bags and cutlery boxes as main components.
3. The method for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis of the high-plastic inert garbage according to claim 1, wherein the reaction residence time in the primary medium-temperature pyrolysis furnace is 30-40 min.
4. The method for preparing the hydrogen-rich synthetic gas by the two-step catalytic pyrolysis of the high-plastic inert garbage according to claim 1, wherein the water content of the inert garbage is regulated to be below 15%.
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