CN111645165A - Edge sealing treatment method for artificial board - Google Patents
Edge sealing treatment method for artificial board Download PDFInfo
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- CN111645165A CN111645165A CN202010585154.7A CN202010585154A CN111645165A CN 111645165 A CN111645165 A CN 111645165A CN 202010585154 A CN202010585154 A CN 202010585154A CN 111645165 A CN111645165 A CN 111645165A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
- B27G11/005—Glue guns, glue sprayers
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Abstract
本发明涉及一种人造板封边处理方法,主要包括以下步骤,材料准备、夹持处理、喷胶作业以及贴条作业等多种工序,使用到的人造板封边设备包括底板、喷胶装置、夹持装置和贴条装置,本发明可以解决现有人造板封边时存在的以下难题,a,传统的人造板封边时,需要人工在人造板边沿涂上胶水,再将封边条贴附在涂好胶水的人造板边沿上进行压合,人工对人造板封边的质量好坏不一,且劳动人员的工作负荷很重,降低了胶合板的生产效率;b现有的人造板封边设备对人造板封边时,封边条不能稳定的贴附在人造板边沿上,经常出现封边条脱落的现象,影响了人造板的生产效率,浪费了原材料,能够提高了人造板封边的效率和效果。
The invention relates to a method for edge-sealing of wood-based panels, which mainly includes the following steps: material preparation, clamping treatment, glue spraying operation, and strip-sticking operation. , a clamping device and a sticking device, the present invention can solve the following problems existing in the edge sealing of the existing wood-based panels. It is attached to the edge of the glued wood-based panel for pressing, and the quality of the edge-sealing of the wood-based panel varies, and the workload of the laborers is heavy, which reduces the production efficiency of the plywood; b The existing wood-based panels When the edge banding equipment seals the edge of the wood-based panel, the edge-sealing strip cannot be stably attached to the edge of the wood-based panel, and the edge-sealing strip often falls off, which affects the production efficiency of the wood-based panel, wastes raw materials, and can improve the wood-based panel. Efficiency and effectiveness of edge sealing.
Description
技术领域technical field
本发明涉及人造板生产加工处理技术领域,具体的说是一种人造板封边处理方法。The invention relates to the technical field of production and processing of wood-based panels, in particular to a method for edge-sealing treatment of wood-based panels.
背景技术Background technique
人造板是以木材或其他非木材植物为原料,经一定机械加工分离成各种单元材料后,施加或不施加胶粘剂和其他添加剂胶合而成的板材或模压制品,人造板主要包括胶合板、刨花板和纤维板等三大类产品,人造板四周边缘的封边加工也属人造板的表面加工,经过封边的人造板,提高或改善了板材的防潮、耐水、耐热、耐磨及尺寸稳定等性能,而且起到装饰美化作用,从而也扩大了它的应用范围和提高了它的实用价值。Wood-based panels are made of wood or other non-wood plants as raw materials, separated into various unit materials by certain mechanical processing, and glued with or without adhesives and other additives. Fiberboard and other three categories of products, the edge sealing processing around the edge of the wood-based panel is also the surface processing of the wood-based panel. After the edge-sealing of the wood-based panel, the moisture resistance, water resistance, heat resistance, wear resistance and dimensional stability of the board are improved or improved. , and play the role of decoration and beautification, thus expanding its application range and improving its practical value.
然而现有的人造板封边时存在的以下难题,a,传统的人造板封边时,需要人工在人造板边沿涂上胶水,再将封边条贴附在涂好胶水的人造板边沿上进行压合,人工对人造板封边的质量好坏不一,且劳动人员的工作负荷很重,降低了胶合板的生产效率;b现有的人造板封边设备对人造板封边时,封边条不能稳定的贴附在人造板边沿上,经常出现封边条脱落的现象,影响了人造板的生产效率,浪费了原材料,能够提高了人造板封边的效率和效果。However, the existing wood-based panel edge sealing has the following problems: a. When the traditional wood-based panel is edge-sealed, it is necessary to manually apply glue on the edge of the wood-based panel, and then attach the edge band to the glue-coated wood-based panel edge. For lamination, the quality of artificial panel edge sealing varies, and the workload of laborers is heavy, which reduces the production efficiency of plywood; b When the existing wood-based panel edge sealing equipment seals the wood-based panel, the The edge strip cannot be stably attached to the edge of the wood-based panel, and the edge-sealing strip often falls off, which affects the production efficiency of the wood-based panel, wastes raw materials, and improves the efficiency and effect of the wood-based panel edge sealing.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供了一种人造板封边处理方法,可以解决上述中提到的人造板封边时存在的问题。In order to solve the above problems, the present invention provides a method for edge sealing of wood-based panels, which can solve the above-mentioned problems in edge sealing of wood-based panels.
为了实现上述目的,本发明采用以下技术方案来实现:一种人造板封边处理方法,主要包括以下步骤:In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme to realize: a kind of wood-based panel edge sealing treatment method mainly comprises the following steps:
步骤一,材料准备,准备好人造板封边所需要的封边胶水和卷状封边条,得到人造板封边胶和人造板卷状封边条;
步骤二,夹持处理,通过夹持装置将需要封边的人造板进行夹持作业,得到夹持完成的人造板;Step 2: Clamping processing, clamping the wood-based panels that need to be edge-sealed by the clamping device to obtain the wood-based panels that have been clamped;
步骤三,喷胶作业,将步骤一中得到的封边胶输送到喷胶装置内,通过喷胶装置对步骤二中得到的夹持完成的人造板进行喷胶作业,得到喷胶完成的人造板;
步骤四,贴条作业,通过贴条装置将步骤一中得到的人造板卷状封边条贴附在步骤三中的到的喷胶完成的人造板的边沿上,得到封边完成的人造板。
上述步骤中使用到的人造板封边设备包括底板、喷胶装置、夹持装置和贴条装置,所述的底板左端安装有喷胶装置,底板中端安装有夹持装置和贴条装置。The wood-based panel edge sealing equipment used in the above steps includes a bottom plate, a glue spraying device, a clamping device and a sticking device.
所述的夹持装置包括一号电机、一号螺纹杆、U型滑动板、L型板、二号电机、转动圆盘、半圆环板、从动半球板、动力斜杆、动力圆杆、从动圆杆、夹持板和夹持吸盘,所述的底板后侧前后对称开设有滑槽,滑槽内通过滑动配合的方式安装有U型滑动板,U型滑动板上开设有滑动螺纹槽,底板后部左侧下端外壁上安装有一号电机,一号电机输出端安装有一号螺纹杆,且一号螺纹杆通过螺纹啮合的方式安装在滑动螺纹槽内,U型滑动板上端安装有L型板,L型板上安装有二号电机,二号电机输出端安装有转动圆盘,转动圆盘上部前端安装有半圆环板,转动圆盘后端外壁上安装有动力斜杆,动力斜杆上端内壁上安装有动力圆杆,L型板前侧中端通过轴承安装有从动圆杆,从动圆杆后端安装有从动半球板,从动圆杆前端安装有夹持板,夹持板上均匀开设有凹槽,凹槽内安装有夹持吸盘,L型板上端安装有夹持机构,通过二号电机、转动圆盘、半圆环板、从动半球板、动力斜杆、动力圆杆之间的相互配合作业,使得从动半球板能够带动从动圆杆旋转九十度,并且半圆环板能够对从动半球板进行定位作业,保证了人造板在涂胶和贴封边条时的稳定性。The clamping device includes a No. 1 motor, a No. 1 threaded rod, a U-shaped sliding plate, an L-shaped plate, a No. 2 motor, a rotating disc, a semi-circular ring plate, a driven hemispherical plate, a power inclined rod, and a power round rod. , driven round rod, clamping plate and clamping suction cup, the back side of the bottom plate is symmetrically provided with a chute, a U-shaped sliding plate is installed in the chute, and a sliding plate is provided on the U-shaped sliding plate Thread groove, a No. 1 motor is installed on the outer wall of the lower left end of the back of the bottom plate, a No. 1 threaded rod is installed at the output end of the No. 1 motor, and the No. 1 threaded rod is installed in the sliding thread groove by thread engagement, and the U-shaped sliding plate is installed at the upper end There is an L-shaped plate, a No. 2 motor is installed on the L-shaped plate, a rotating disc is installed at the output end of the No. 2 motor, a semi-circular ring plate is installed at the front end of the upper part of the rotating disc, and a power inclined rod is installed on the outer wall of the rear end of the rotating disc. , A power round rod is installed on the inner wall of the upper end of the power inclined rod, a driven round rod is installed at the middle end of the front side of the L-shaped plate through a bearing, a driven hemispherical plate is installed at the rear end of the driven round rod, and a clamp is installed at the front end of the driven round rod. There are even grooves on the clamping plate, a clamping suction cup is installed in the groove, and a clamping mechanism is installed at the upper end of the L-shaped plate. The mutual cooperation between the power inclined rod and the power round rod enables the driven hemispherical plate to drive the driven round rod to rotate 90 degrees, and the semi-circular ring plate can position the driven hemispherical plate, ensuring that the artificial board is in Stability when gluing and applying edge strips.
所述的夹持机构包括三号电机、二号螺纹杆、滑动圆杆、平板、连接圆杆、方板、抵紧吸盘、双向气缸、定位杆和定位齿轮,所述的L型板上端内壁上左右对称安装有滑动圆杆,滑动圆杆上通过滑动配合的方式安装有平板,平板上开设有夹持螺纹槽,L型板上端中部安装有三号电机,三号电机输出端穿过L型板安装有二号螺纹杆,且二号螺纹杆通过螺纹啮合的方式安装在夹持螺纹槽内,平板中端通过轴承安装有连接圆杆,连接圆杆后端安装有方板,方板上均匀开设有方槽,方槽内安装有抵紧吸盘,连接圆杆前端安装有定位齿轮,平板前端外壁上位于定位齿轮上端安装有双向气缸,双向气缸输出端安装有定位杆,三号电机通过二号螺纹杆带动平板上的抵紧吸盘运动,使得抵紧吸盘和夹持吸盘能够对人造板进行稳定的夹持作业。The clamping mechanism includes a No. 3 motor, a No. 2 threaded rod, a sliding round rod, a flat plate, a connecting round rod, a square plate, a pressing suction cup, a two-way cylinder, a positioning rod and a positioning gear. A sliding round rod is installed symmetrically on the upper left and right sides. A flat plate is installed on the sliding round rod by sliding fit. The flat plate is provided with a clamping thread groove. The middle of the upper end of the L-shaped plate is installed with a No. 3 motor, and the output end of the No. 3 motor passes through the L-shaped plate. The No. 2 threaded rod is installed on the plate, and the No. 2 threaded rod is installed in the clamping threaded groove by threaded engagement. The middle end of the flat plate is installed with a connecting round rod through a bearing, and the rear end of the connecting round rod is installed with a square plate. There are square grooves evenly opened, abutting suction cups are installed in the square grooves, a positioning gear is installed at the front end of the connecting rod, a two-way cylinder is installed on the outer wall of the front end of the flat plate at the upper end of the positioning gear, and a positioning rod is installed at the output end of the two-way cylinder, and the No. 3 motor passes through The No. 2 threaded rod drives the pressing suction cup on the flat plate to move, so that the pressing suction cup and the clamping suction cup can hold the wood-based panel stably.
所述的贴条装置包括四号电机、三号螺纹杆、卡板、一号气缸、直板、抵紧伸缩杆、抵紧弹簧杆、L状板、二号气缸和抵紧滑动板,所述的底板中端开设有卡槽,卡槽内通过滑动配合的方式安装有卡板,卡板上开设有移动螺纹槽,卡槽左端内壁上安装有四号电机,四号电机输出端安装有三号螺纹杆,且三号螺纹杆通过螺纹啮合的方式安装在移动螺纹槽内,卡板右端安装有抚平机构,卡板左端安装有一号气缸,一号气缸输出端安装有直板,直板前后两端从左至右均匀安装有抵紧伸缩杆,直板中端均匀安装有抵紧弹簧杆,抵紧弹簧杆和抵紧伸缩杆上端安装有L状板,L状板上开设有抵紧槽,抵紧槽内通过滑动配合的方式安装有抵紧滑动板,抵紧槽后端内壁上安装有二号气缸,且二号气缸输出端连接在抵紧滑动板上,抵紧滑动板和L状板上均安装有贴条机构,通过四号电机和三号螺纹杆带动卡板缓慢运动,使得卡板上的贴条机构和抚平机构能够缓慢的对封边条进行贴附作业和抚平作业,保证了封边条贴附的稳定性。The sticking device includes a No. 4 motor, a No. 3 threaded rod, a clamping plate, a No. 1 cylinder, a straight plate, a pressing telescopic rod, a pressing spring rod, an L-shaped plate, a No. 2 cylinder and a pressing sliding plate. The middle end of the bottom plate is provided with a card slot, a card plate is installed in the card slot by sliding fit, a moving thread groove is formed on the card plate, a No. 4 motor is installed on the inner wall of the left end of the card slot, and a No. threaded rod, and the No. 3 threaded rod is installed in the moving thread groove by thread engagement, the right end of the card plate is installed with a smoothing mechanism, the left end of the card plate is installed with a No. 1 cylinder, the output end of the No. The abutting telescopic rods are evenly installed from left to right, the abutting spring rods are evenly installed at the middle end of the straight plate, the L-shaped plates are installed on the upper ends of the abutting spring rods and the abutting telescopic rods, and the L-shaped plate is provided with an abutting groove, which can be used to press A tight sliding plate is installed in the tight groove by sliding fit, the No. 2 cylinder is installed on the inner wall of the rear end of the tight groove, and the output end of the No. 2 cylinder is connected to the tight sliding plate, the tight sliding plate and the L-shaped plate A sticking mechanism is installed on the top, and the card plate is slowly moved by the No. 4 motor and the No. 3 threaded rod, so that the sticking mechanism and the leveling mechanism on the card board can slowly attach and smooth the edge banding operation. , to ensure the stability of the edge band attached.
所述的贴条机构包括贴条圆杆、三号气缸、动力杆、滑动杆、弧型板和橡胶板,所述的抵紧滑动板和L状板上端通过轴承安装有贴条圆杆,贴条圆杆上开设有圆槽,贴条圆杆外壁上沿其周向方向均匀开设有滑孔,圆槽内壁上安装有三号气缸,三号气缸输出端安装有动力杆,动力杆上沿其周向方向均匀开设有斜槽,斜槽内通过滑动配合的方式安装有滑动杆,且滑动杆通过滑动配合的方式安装在滑孔内,滑动杆外端安装有弧型板,弧型板上安装有橡胶板,通过动力杆、滑动杆、弧型板和橡胶板之间的相互配合作业,使得弧型板能够对卷状封边条内壁进行稳定的夹持作业。The sticking mechanism includes sticking round rods, No. 3 cylinders, power rods, sliding rods, arc-shaped plates and rubber plates. The sticking round rods are installed on the upper ends of the sliding plates and L-shaped plates through bearings. There is a circular groove on the sticking round rod, the outer wall of the sticking round rod is evenly provided with sliding holes along its circumferential direction, the No. 3 cylinder is installed on the inner wall of the circular groove, and the output end of the No. Its circumferential direction is evenly provided with inclined grooves, and a sliding rod is installed in the inclined groove by sliding fit, and the sliding rod is installed in the sliding hole by sliding fit, and the outer end of the sliding rod is installed with an arc plate, A rubber plate is installed on the upper part, and the arc-shaped plate can stably clamp the inner wall of the rolled edge banding through the mutual cooperation between the power rod, the sliding rod, the arc-shaped plate and the rubber plate.
所述的抚平机构包括四号气缸、垫板、抚平伸缩杆、抚平弹簧杆、U型板、抚平辊、五号气缸、U状板、五号电机和裁切刀,所述的卡板右端安装有四号气缸,四号气缸输出端安装有垫板,垫板前后两端从左至右均匀安装有抚平伸缩杆,垫板中端均匀安装有抚平弹簧杆,抚平弹簧杆和抚平伸缩杆上端安装有U型板,U型板左侧前后两端内壁之间通过销轴安装有抚平辊,U型板右侧安装有五号气缸,五号气缸输出端安装有U状板,U状板右端外壁上安装有五号电机,五号电机输出端穿过U状板安装有裁切刀,通过抚平弹簧杆的回弹作用,使得抚平辊能够稳定的抵紧在封边条上,使得封边条不会发生偏移和脱落的现象。The leveling mechanism includes a No. 4 air cylinder, a backing plate, a smoothing telescopic rod, a smoothing spring rod, a U-shaped plate, a smoothing roller, a No. 5 cylinder, a U-shaped plate, a No. 5 motor and a cutting knife. No. 4 cylinder is installed on the right end of the card plate, and a backing plate is installed on the output end of the No. 4 cylinder. The front and rear ends of the backing plate are evenly installed with leveling telescopic rods from left to right. A U-shaped plate is installed on the upper end of the spring rod and the leveling telescopic rod. A leveling roller is installed between the inner walls of the left and right ends of the U-shaped plate through pins. The right side of the U-shaped plate is installed with a No. 5 cylinder, and the output end of the No. 5 cylinder A U-shaped plate is installed, and the No. 5 motor is installed on the outer wall of the right end of the U-shaped plate. The output end of the No. 5 motor is installed with a cutting knife through the U-shaped plate. The rebound effect of the smoothing spring rod makes the smoothing roller stable. It is tightly pressed against the edge band, so that the edge band will not shift and fall off.
所述的喷胶装置包括六号气缸、长条板、六号电机、四号螺纹杆、喷胶板、装胶筒、进胶口、七号气缸、推进圆板和密封圈,所述的底板左端开设有平槽,底板左端前侧安装有六号气缸,六号气缸输出端安装有长条板,且长条板通过滑动配合的方式安装在平槽内,长条板上开设有长条槽,长条槽内通过滑动配合的方式安装有喷胶板,喷胶板上开设有喷胶螺纹槽,长条板上端安装有六号电机,六号电机输出端安装有四号螺纹杆,且四号螺纹杆通过螺纹啮合的方式安装在喷胶螺纹槽内,喷胶板上安装有装胶筒,装胶筒上端中部安装有进胶口,装胶筒左端内壁上安装有七号气缸,七号气缸输出端安装有推进圆杆,推进圆板外壁上沿其周向方向安装有密封圈,且密封圈和装胶筒内壁之间相互配合使用,能够对人造板边沿进行全面的喷胶作业。The glue spraying device includes a No. 6 air cylinder, a long strip, a No. 6 motor, a No. 4 threaded rod, a glue spray plate, a glue filling cylinder, a glue inlet, a No. 7 air cylinder, a propelling circular plate and a sealing ring. The left end of the bottom plate is provided with a flat groove, a No. 6 cylinder is installed on the front side of the left end of the bottom plate, and a long strip is installed at the output end of the No. 6 cylinder, and the long strip is installed in the flat groove by sliding fit. The strip groove, the glue spray plate is installed in the long strip slot by sliding fit, the glue spray plate is provided with a glue spray thread groove, the No. 6 motor is installed on the upper end of the long strip, and the No. , and the No. 4 threaded rod is installed in the glue spraying thread groove by threaded engagement, the glue spraying plate is installed with a glue filling cylinder, a glue inlet is installed in the middle of the upper end of the glue filling cylinder, and No. 7 is installed on the inner wall of the left end of the glue filling cylinder Cylinder, the output end of the No. 7 cylinder is equipped with a push rod, and a seal ring is installed on the outer wall of the push plate along its circumferential direction, and the seal ring and the inner wall of the glue filling cylinder are used in cooperation with each other, so that the edge of the wood-based panel can be sprayed comprehensively. glue job.
作为本发明的一种优选技术方案,从动半球板上沿其周向方向均匀开设有半圆槽,从动半球板上位于半圆槽之间均匀开设有条型槽,动力斜杆和动力圆杆均与条型槽配合使用,半圆环板和半圆槽之间相互配合使用,使得从动半球板能够带动从动圆杆旋转九十度,并且半圆环板能够对从动半球板进行定位作业,保证了人造板在涂胶和贴封边条时的稳定性。As a preferred technical solution of the present invention, semi-circular grooves are evenly opened on the driven hemispherical plate along its circumferential direction, strip-shaped grooves are evenly opened between the semi-circular grooves on the driven hemispherical plate, and the power oblique rod and the power round rod are uniformly opened. Both are used in conjunction with the strip groove, and the semi-circular ring plate and the semi-circular groove are used in cooperation with each other, so that the driven hemispherical plate can drive the driven round rod to rotate 90 degrees, and the semi-circular ring plate can position the driven hemispherical plate. The operation ensures the stability of the wood-based panel when gluing and attaching edge strips.
作为本发明的一种优选技术方案,所述的定位杆上端为直状杆,下端为弧面状杆,弧面状杆内壁上均匀设置有齿轮槽,且齿轮槽和定位齿轮之间相互配合使用,使得定位杆和定位齿轮能够对连接圆杆进行稳定的定位作业。As a preferred technical solution of the present invention, the upper end of the positioning rod is a straight rod, the lower end is a cambered rod, the inner wall of the cambered rod is evenly provided with gear grooves, and the gear groove and the positioning gear cooperate with each other When used, the positioning rod and the positioning gear can perform stable positioning operation on the connecting rod.
作为本发明的一种优选技术方案,所述的底板下端均匀安装有支撑杆,为人造板封边提供了稳定的工作环境。As a preferred technical solution of the present invention, support rods are evenly installed at the lower end of the bottom plate, which provides a stable working environment for edge sealing of the wood-based panel.
作为本发明的一种优选技术方案,所述的动力板为正棱台结构,能够带动弧型板对卷状封边条进行稳定的夹持作业。As a preferred technical solution of the present invention, the power plate is of a regular prism structure, which can drive the arc-shaped plate to stably clamp the rolled edge strip.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明可以解决现有人造板封边时存在的以下难题,a,传统的人造板封边时,需要人工在人造板边沿涂上胶水,再将封边条贴附在涂好胶水的人造板边沿上进行压合,人工对人造板封边的质量好坏不一,且劳动人员的工作负荷很重,降低了胶合板的生产效率;b现有的人造板封边设备对人造板封边时,封边条不能稳定的贴附在人造板边沿上,经常出现封边条脱落的现象,影响了人造板的生产效率,浪费了原材料,能够提高了人造板封边的效率和效果。1. The present invention can solve the following problems when the existing wood-based panel is edge-sealed, a, when the traditional wood-based panel is edge-sealed, it is necessary to manually apply glue on the edge of the wood-based panel, and then the edge band is attached to the glue-coated edge. The edge of the wood-based panel is pressed together, and the quality of the edge-sealing of the wood-based panel varies, and the workload of the laborers is very heavy, which reduces the production efficiency of the plywood; b The existing wood-based panel edge sealing equipment seals the wood-based panel. When the edge is cut, the edge band cannot be stably attached to the edge of the wood-based panel, and the edge band often falls off, which affects the production efficiency of the wood-based panel, wastes raw materials, and improves the efficiency and effect of the wood-based panel edge sealing.
2.本发明设计的夹持装置和夹持机构通过双向气缸、定位杆和定位齿轮之间的相互配合作业,使得定位杆和定位齿轮能够对连接圆杆进行定位作业,保证了方板上的抵紧吸盘在对人造板夹持时的稳定性,并且三号电机通过二号螺纹杆带动平板上的抵紧吸盘运动,使得抵紧吸盘和夹持吸盘能够对人造板进行稳定的夹持作业,通过二号电机、转动圆盘、半圆环板、从动半球板、动力斜杆、动力圆杆之间的相互配合作业,使得从动半球板能够带动从动圆杆旋转九十度,并且半圆环板能够对从动半球板进行定位作业,保证了人造板在涂胶和贴封边条时的稳定性。2. The clamping device and clamping mechanism designed by the present invention enable the positioning rod and the positioning gear to perform the positioning operation on the connecting round rod through the mutual cooperation between the two-way cylinder, the positioning rod and the positioning gear, and ensure the safety of the square plate. The stability of the abutting sucker when clamping the wood-based panel, and the No. 3 motor drives the abutting sucker on the flat plate to move through the No. 2 threaded rod, so that the abutting sucker and the clamping sucker can stably clamp the wood-based panel. , through the cooperation between the No. 2 motor, the rotating disc, the semi-circular ring plate, the driven hemispherical plate, the power inclined rod, and the power round rod, the driven hemispherical plate can drive the driven round rod to rotate 90 degrees, In addition, the semi-circular ring board can perform positioning operations on the driven hemispherical board, which ensures the stability of the wood-based board during gluing and edge-sealing.
3.本发明设计的贴条装置、贴条机构和抚平机构通过四号电机和三号螺纹杆带动卡板缓慢运动,使得卡板上的贴条机构和抚平机构能够缓慢的对封边条进行贴附作业和抚平作业,保证了封边条贴附的稳定性,通过抵紧弹簧杆将贴条机构上夹持的卷状封边条抵紧在人造板外沿上,能够适应卷状封边条贴附时卷状封边条半径的变化,通过动力杆、滑动杆、弧型板和橡胶板之间的相互配合作业,使得弧型板能够对卷状封边条内壁进行稳定的夹持作业,通过抚平弹簧杆的回弹作用,使得抚平辊能够稳定的抵紧在封边条上,使得封边条不会发生偏移和脱落的现象,五号电机带动裁切刀转动,能够将贴好的封边条裁切断,为后续的封边条贴附提供了便利。3. The sticking device, sticking mechanism and smoothing mechanism designed by the present invention drive the clamping plate to move slowly through the No. 4 motor and the No. 3 threaded rod, so that the sticking mechanism and the smoothing mechanism on the clamping plate can slowly seal the edge. The strip is attached and smoothed to ensure the stability of the edge strip. By pressing the spring rod, the rolled edge strip clamped on the sticking mechanism is pressed against the outer edge of the wood-based panel, which can adapt to the The change of the radius of the roll edge strip when the roll edge strip is attached, through the mutual cooperation between the power rod, the sliding rod, the arc plate and the rubber plate, the arc plate can make the inner wall of the roll edge strip. Stable clamping operation, through the rebound effect of the smoothing spring rod, the smoothing roller can be stably pressed on the edge banding strip, so that the edge banding strip will not shift or fall off. The No. 5 motor drives the cutting The cutter rotates to cut off the pasted edge banding, which facilitates the subsequent attachment of the edge banding.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的工作流程图;Fig. 1 is the working flow chart of the present invention;
图2是本发明的人造板封边设备的结构示意图;Fig. 2 is the structural representation of the wood-based panel edge banding equipment of the present invention;
图3是本发明图2的局部剖视图;Fig. 3 is the partial sectional view of Fig. 2 of the present invention;
图4是本发明的喷胶装置的剖视图;Fig. 4 is the sectional view of the glue spraying device of the present invention;
图5是本发明的贴条装置的剖视图;Fig. 5 is the sectional view of the sticking device of the present invention;
图6是本发明贴条装置的局部结构示意图;Fig. 6 is the partial structure schematic diagram of the sticking device of the present invention;
图7是本发明夹持装置的局部结构示意图。FIG. 7 is a partial structural schematic diagram of the clamping device of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
如图1到图7所示,一种人造板封边处理方法,主要包括以下步骤:As shown in Figure 1 to Figure 7, a method for edge sealing of wood-based panels mainly includes the following steps:
步骤一,材料准备,准备好人造板封边所需要的封边胶水和卷状封边条,得到人造板封边胶和人造板卷状封边条;
步骤二,夹持处理,通过夹持装置3将需要封边的人造板进行夹持作业,得到夹持完成的人造板;
步骤三,喷胶作业,将步骤一中得到的封边胶输送到喷胶装置2内,通过喷胶装置2对步骤二中得到的夹持完成的人造板进行喷胶作业,得到喷胶完成的人造板;
步骤四,贴条作业,通过贴条装置4将步骤一中得到的人造板卷状封边条贴附在步骤三中的到的喷胶完成的人造板的边沿上,得到封边完成的人造板。
上述步骤中使用到的人造板封边设备包括底板1、喷胶装置2、夹持装置3和贴条装置4,所述的底板1左端安装有喷胶装置2,底板1中端安装有夹持装置3和贴条装置4。The wood-based panel edge-sealing equipment used in the above steps includes a
所述的夹持装置3包括一号电机3a、一号螺纹杆3b、U型滑动板3c、L型板3d、二号电机3e、转动圆盘3f、半圆环板3g、从动半球板3h、动力斜杆3i、动力圆杆3j、从动圆杆3k、夹持板3m和夹持吸盘3n,所述的底板1后侧前后对称开设有滑槽,滑槽内通过滑动配合的方式安装有U型滑动板3c,U型滑动板3c上开设有滑动螺纹槽,底板1后部左侧下端外壁上安装有一号电机3a,一号电机3a输出端安装有一号螺纹杆3b,且一号螺纹杆3b通过螺纹啮合的方式安装在滑动螺纹槽内,U型滑动板3c上端安装有L型板3d,L型板3d上安装有二号电机3e,二号电机3e输出端安装有转动圆盘3f,转动圆盘3f上部前端安装有半圆环板3g,转动圆盘3f后端外壁上安装有动力斜杆3i,动力斜杆3i上端内壁上安装有动力圆杆3j,L型板3d前侧中端通过轴承安装有从动圆杆3k,从动圆杆3k后端安装有从动半球板3h,从动圆杆3k前端安装有夹持板3m,夹持板3m上均匀开设有凹槽,凹槽内安装有夹持吸盘3n,L型板3d上端安装有夹持机构31。The
所述的从动半球板3h上沿其周向方向均匀开设有半圆槽,从动半球板3h上位于半圆槽之间均匀开设有条型槽,动力斜杆3i和动力圆杆3j均与条型槽配合使用,半圆环板3g和半圆槽之间相互配合使用。The driven
所述的夹持机构31包括三号电机31a、二号螺纹杆31b、滑动圆杆31c、平板31d、连接圆杆31e、方板31f、抵紧吸盘31g、双向气缸31h、定位杆31i和定位齿轮31j,所述的L型板3d上端内壁上左右对称安装有滑动圆杆31c,滑动圆杆31c上通过滑动配合的方式安装有平板31d,平板31d上开设有夹持螺纹槽,L型板3d上端中部安装有三号电机31a,三号电机31a输出端穿过L型板3d安装有二号螺纹杆31b,且二号螺纹杆31b通过螺纹啮合的方式安装在夹持螺纹槽内,平板31d中端通过轴承安装有连接圆杆31e,连接圆杆31e后端安装有方板31f,方板31f上均匀开设有方槽,方槽内安装有抵紧吸盘31g,连接圆杆31e前端安装有定位齿轮31j,平板31d前端外壁上位于定位齿轮31j上端安装有双向气缸31h,双向气缸31h输出端安装有定位杆31i。The
所述的定位杆31i上端为直状杆,下端为弧面状杆,弧面状杆内壁上均匀设置有齿轮槽,且齿轮槽和定位齿轮31j之间相互配合使用。The upper end of the
具体工作时,一号电机3a带动一号螺纹杆3b转动,一号螺纹杆3b通过螺纹啮合的方式带动U型滑动板3c运动到合适的人造板夹持位置,人工将需要封边的人造板平整的放置到夹持吸盘3n,三号电机31a带动二号螺纹杆31b转动,二号螺纹杆31b通过螺纹啮合的方式带动平板31d向后端运动,平板31d带动方板31f向后端运动到抵紧吸盘31g吸附在人造板表面,双向气缸31h带动定位杆31i向外端运动,使得定位杆31i解除对定位齿轮31j的定位作业。During the specific operation, the No. 1
所述的贴条装置4包括四号电机4a、三号螺纹杆4b、卡板4c、一号气缸4d、直板4e、抵紧伸缩杆4f、抵紧弹簧杆4g、L状板4h、二号气缸4i和抵紧滑动板4j,所述的底板1中端开设有卡槽,卡槽内通过滑动配合的方式安装有卡板4c,卡板4c上开设有移动螺纹槽,卡槽左端内壁上安装有四号电机4a,四号电机4a输出端安装有三号螺纹杆4b,且三号螺纹杆4b通过螺纹啮合的方式安装在移动螺纹槽内,卡板4c右端安装有抚平机构42,卡板4c左端安装有一号气缸4d,一号气缸4d输出端安装有直板4e,直板4e前后两端从左至右均匀安装有抵紧伸缩杆4f,直板4e中端均匀安装有抵紧弹簧杆4g,抵紧弹簧杆4g和抵紧伸缩杆4f上端安装有L状板4h,L状板4h上开设有抵紧槽,抵紧槽内通过滑动配合的方式安装有抵紧滑动板4j,抵紧槽后端内壁上安装有二号气缸4i,且二号气缸4i输出端连接在抵紧滑动板4j上,抵紧滑动板4j和L状板4h上均安装有贴条机构41。The
所述的贴条机构41包括贴条圆杆411、三号气缸412、动力杆413、滑动杆414、弧型板415和橡胶板416,所述的抵紧滑动板4j和L状板4h上端通过轴承安装有贴条圆杆411,贴条圆杆411上开设有圆槽,贴条圆杆411外壁上沿其周向方向均匀开设有滑孔,圆槽内壁上安装有三号气缸412,三号气缸412输出端安装有动力杆413,动力杆413上沿其周向方向均匀开设有斜槽,斜槽内通过滑动配合的方式安装有滑动杆414,且滑动杆414通过滑动配合的方式安装在滑孔内,滑动杆414外端安装有弧型板415,弧型板415上安装有橡胶板416。The
所述的动力杆413为正棱台结构。The
具体工作时,人工将人造板卷状封边条套设在橡胶板416外壁上,二号气缸4i带动抵紧滑动板4j运动到合适的夹持位置,三号气缸412带动动力杆413向外端运动,动力杆413带动滑动杆414向外端滑动,滑动杆414带动弧型板415向外端运动,使得橡胶板416抵紧在人造板卷状封边条内壁上。During the specific work, the artificial board roll edge banding is manually sleeved on the outer wall of the
所述的抚平机构42包括四号气缸42a、垫板42b、抚平伸缩杆42c、抚平弹簧42d杆、U型板42e、抚平辊42f、五号气缸42g、U状板42h、五号电机42i和裁切刀42j,所述的卡板4c右端安装有四号气缸42a,四号气缸42a输出端安装有垫板42b,垫板42b前后两端从左至右均匀安装有抚平伸缩杆42c,垫板42b中端均匀安装有抚平弹簧42d杆,抚平弹簧42d杆和抚平伸缩杆42c上端安装有U型板42e,U型板42e左侧前后两端内壁之间通过销轴安装有抚平辊42f,U型板42e右侧安装有五号气缸42g,五号气缸42g输出端安装有U状板42h,U状板42h右端外壁上安装有五号电机42i,五号电机42i输出端穿过U状板42h安装有裁切刀42j。The
所述的喷胶装置2包括六号气缸2a、长条板2b、六号电机2c、四号螺纹杆2d、喷胶板2e、装胶筒2f、进胶口2g、七号气缸2h、推进圆板2i和密封圈2j,所述的底板1左端开设有平槽,底板1左端前侧安装有六号气缸2a,六号气缸2a输出端安装有长条板2b,且长条板2b通过滑动配合的方式安装在平槽内,长条板2b上开设有长条槽,长条槽内通过滑动配合的方式安装有喷胶板2e,喷胶板2e上开设有喷胶螺纹槽,长条板2b上端安装有六号电机2c,六号电机2c输出端安装有四号螺纹杆2d,且四号螺纹杆2d通过螺纹啮合的方式安装在喷胶螺纹槽内,喷胶板2e上安装有装胶筒2f,装胶筒2f上端中部安装有进胶口2g,装胶筒2f左端内壁上安装有七号气缸2h,七号气缸2h输出端安装有推进圆杆,推进圆板2i外壁上沿其周向方向安装有密封圈2j,且密封圈2j和装胶筒2f内壁之间相互配合使用。The
具体工作时,一号电机3a带动一号螺纹杆3b转动,一号螺纹杆3b通过螺纹啮合的方式带动U型滑动板3c运动到合适的人造板喷胶位置,将封边胶水输送到装胶筒2f内,六号气缸2a带动长条板2b运动到合适的喷胶位置,七号气缸2h带动推进圆板2i推动推进圆板2i运动,使得封边胶水喷射在人造板边沿上,六号电机2c带动四号螺纹杆2d转动,四号螺纹杆2d带动喷胶板2e从上端向下端运动,使得人造板边沿上均匀喷射有封边胶水。During the specific work, the No. 1
一号电机3a带动一号螺纹杆3b转动,一号螺纹杆3b通过螺纹啮合的方式带动U型滑动板3c运动到合适的人造板旋转位置,二号电机3e带动转动圆盘3f转动,转动圆盘3f带动半圆环板3g和动力斜杆3i转动,使得动力斜杆3i上的动力圆杆3j转动到从动半球板3h上的条型槽内时,动力圆杆3j带动从动半球板3h转动九十度,使得抵紧吸盘31g和夹持吸盘3n夹持的人造板转动九十度,一号电机3a带动一号螺纹杆3b转动,一号螺纹杆3b通过螺纹啮合的方式带动U型滑动板3c运动到合适的人造板贴封边条的位置。The No. 1
一号气缸4d带动直板4e向上端运动,使得人造板卷状封边条开口抵紧在人造板下端外壁上,四号气缸42a带动垫板42b向上端运动,垫板42b带动U型板42e上的抚平辊42f运动到合适的抚平位置,四号电机4a带动三号螺纹杆4b转动,三号螺纹杆4b通过螺纹啮合的方式带动卡板4c缓慢运动,卡板4c带动人造板卷状封边条缓慢运动,使得人造板卷状封边条贴附在喷好封边胶水的人造板边沿上,同时抚平辊42f对人造板卷状封边条进行抚平作业,人造板卷状封边条贴附好后,五号气缸42g带动U状板42h向上端运动到合适的裁切位置后,五号电机42i带动裁切刀42j转动,使得裁切刀42j将人造板卷状封边条裁切断,五号气缸42g带动U状板42h运动到起始位置,一号气缸4d带动直板4e运动到起始位置,六号电机2c通过四号螺纹杆2d带动喷胶板2e运动到起始位置,四号电机4a通过三号螺纹杆4b带动卡板4c运动到起始位置。The No. 1
一号电机3a带动一号螺纹杆3b转动,一号螺纹杆3b通过螺纹啮合的方式带动U型滑动板3c运动到合适的人造板旋转位置,二号电机3e带动转动圆盘3f转动,转动圆盘3f带动半圆环板3g和动力斜杆3i转动,使得动力斜杆3i上的动力圆杆3j转动到从动半球板3h上的条型槽内时,动力圆杆3j带动从动半球板3h转动九十度,使得使得抵紧吸盘31g和夹持吸盘3n夹持的人造板转动九十度,喷胶装置2继续对人造板边沿进行喷胶,贴条装置4和贴条机构41继续对人造板边沿进行封边条的贴附作业,如此重复,能够对人造板边沿进行稳定的封边处理。The No. 1
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention, without departing from the spirit and scope of the present invention, the present invention will also There are various changes and modifications which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN112776121A (en) * | 2021-01-13 | 2021-05-11 | 陈东美 | Environment-friendly furniture processing system |
| CN112917583A (en) * | 2020-12-29 | 2021-06-08 | 吴思 | Processing method of polyurethane insulation board |
| CN114311218A (en) * | 2022-01-07 | 2022-04-12 | 嘉美瑞智能家居科技东台有限公司 | Panel processing machine with upset stop gear that stretches out and draws back |
| CN115476421A (en) * | 2022-10-29 | 2022-12-16 | 广东利多邦卫浴有限公司 | A pressing device for furniture board edge banding machine |
| CN119017503A (en) * | 2023-05-26 | 2024-11-26 | 山东朝泰实业有限公司 | A water-based ink printing plastic edge banding equipment |
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| CN119017503A (en) * | 2023-05-26 | 2024-11-26 | 山东朝泰实业有限公司 | A water-based ink printing plastic edge banding equipment |
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