CN111644411B - High-pressure water type production line system for removing oxide skin of forge piece - Google Patents
High-pressure water type production line system for removing oxide skin of forge piece Download PDFInfo
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- CN111644411B CN111644411B CN202010332871.9A CN202010332871A CN111644411B CN 111644411 B CN111644411 B CN 111644411B CN 202010332871 A CN202010332871 A CN 202010332871A CN 111644411 B CN111644411 B CN 111644411B
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- forging
- pressure water
- forgings
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- oxide skin
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000005242 forging Methods 0.000 claims abstract description 105
- 238000005406 washing Methods 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 239000012634 fragment Substances 0.000 claims abstract description 3
- 238000003860 storage Methods 0.000 claims description 6
- 239000003818 cinder Substances 0.000 claims description 3
- 238000003672 processing method Methods 0.000 abstract 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a high-pressure water type production line system for removing oxide skins of forgings, which comprises a forging collecting and storing module, a high-pressure water cleaning machine module, an oxide skin fragment collecting device, a forging collecting device and a manual processing module, and comprises a large forging washing operation platform, a medium forging washing operation platform and a small forging washing operation platform. The processing method is reasonable in design, the forgings to be processed can be classified according to different sizes, meanwhile, for oxide skins which cannot be washed off by a high-pressure water washing machine on the surfaces of some forgings, the tough oxide skins can be manually processed, so that the tough oxide skins can be washed off by the high-pressure water washing machine, then the forgings are washed again by equipment such as the high-pressure water washing machine, and the like, and the oxide skins on the forgings are effectively and thoroughly washed.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the field of machining equipment, in particular to a high-pressure water type production line system for removing an oxide skin of a forge piece.
[ background ] A method for producing a semiconductor device
The oxide skin is a corrosion product formed by the oxidation of steel at high temperature and consists of ferrous oxide, ferroferric oxide and ferric oxide. The steel blank needs to be heated before the forging and pressing of the mechanical part, and the steel blank is generally heated to a red hot state; after the blank in the red hot state is taken out of the heating furnace, a layer of oxide scale is formed on the surface of the blank, the oxide scale is loosely connected with the main body of the blank and is easy to peel off under the action of external force, and in order not to influence the subsequent further part processing, the oxide scale on the surface of the blank after being taken out of the furnace needs to be peeled off firstly, and at present, an oxide scale cleaning machine which uses a high-pressure water spray nozzle to peel off and clean the oxide scale on the surface of a forge piece is available on the market.
On the basis of reusing the prior art, the scale cinder of the processed forge piece is removed fully and efficiently.
Therefore, the working line system for removing the forged piece oxide skin in a high-pressure water mode is provided.
[ summary of the invention ]
The invention mainly aims to provide a high-pressure water type production line system for removing the oxide skin of a forge piece, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a high-pressure water type operating line system for removing an oxide skin of a forge piece comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin fragment collecting device, a forge piece collecting device and a manual processing module, wherein the forge piece collecting and storing module comprises a large forge piece washing operating platform, a medium forge piece washing operating platform and a small forge piece washing operating platform;
step S1, firstly, the forged piece is stored on a forged piece collecting and storing module to be treated:
s2, performing forging sorting on the forgings according to the sizes of the forgings, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large forging, the medium forging and the small forging classified in the previous step on a large forging washing operation platform, a medium forging washing operation platform and a small forging washing operation platform;
s4, respectively carrying out stamping cleaning on the forgings placed on the large forging washing operation platform and/or the medium forging washing operation platform and/or the small forging washing operation platform by using the high-pressure water cleaning machine module to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, inspecting the washed and cleaned forged piece by a quality inspector, and observing whether oxide skin on the surface of the forged piece is cleaned up or not;
1) If the oxide skin on the surface of the forging piece is cleaned, the forging piece collecting device collects the cleaned forging piece;
2) If the oxide skin on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module by a worker;
1) If the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece is washed and cleaned by the high-pressure water cleaning machine module again;
2) If the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the oxide skin on the surface of the forged piece by a worker through the manual processing module by using the forged piece with the tough oxide skin which is difficult to clean by the high-pressure water cleaning machine module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
Further, the forging collection and storage module comprises a storage box.
Further, the high-pressure water washer module comprises a high-pressure washer and auxiliary equipment thereof.
Compared with the prior art, the invention has the following beneficial effects: can classify pending forging according to not equidimension specification earlier, then concentrate the forging of equidimension respectively and concentrate high pressure water washing, thereby the bigger size forging of size can cause to block thereby making the oxide skin on the smaller size of size not obtain abundant abluent phenomenon to the forging of the bigger size of size when just can avoid the not equidimension forging mix to wash jointly, simultaneously to some forgings on the surface the unable oxide skin that washes of high pressure water cleaning machine, can artificial manual operation handle stubborn oxide skin, make this stubborn oxide skin can be washed by high pressure water cleaning machine, then reuse high pressure water cleaning machine washes the processing once more to this forging, effective thorough oxide skin to on the forging washes the operation processing.
[ description of the drawings ]
FIG. 1 is a schematic diagram of the operation flow of the high-pressure water type forge piece scale removing line system.
[ detailed description ] A
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, are used in the orientations and positional relationships indicated in the drawings, which are based on the orientations and positional relationships indicated in the drawings, and are used for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
It should be understood that the exemplary embodiments described herein should be considered in descriptive sense only and not for purposes of limitation, and that the description of features or aspects of each exemplary embodiment should be taken generally as applicable to other embodiments. Similar features or aspects of the exemplary embodiments. The foregoing description is provided with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the invention as defined by the claims. It includes various specific details to assist in this understanding, but these details should be construed as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that changes and modifications may be made to the various embodiments described herein without departing from the scope of the present invention as defined by the appended claims, and further that a description of well-known functions and constructions may be omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to the written sense, but are used only by the inventor to allow a clear and consistent understanding of the invention. Accordingly, it will be apparent to those skilled in the art that the following descriptions of the various embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims.
Throughout the description and claims of this specification, the words "comprise" and "contain" and variations of the words, for example "comprising" and "comprises", mean "including but not limited to", and are not intended to (and do not) exclude other components, integers or steps.
Example one
A high-pressure water type production line system for removing oxide skins of forgings comprises a forging piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin scrap collecting device, a forging piece collecting device and a manual processing module, wherein the forging piece collecting and storing module comprises a large forging piece washing operation platform, a medium forging piece washing operation platform and a small forging piece washing operation platform;
step S1, firstly, an operator uses the existing carrying tool to store the forged piece on a forged piece collecting and storing module to be treated:
s2, performing forging sorting on the forgings according to the sizes of the forgings by an operator, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large-scale forge piece, the medium-scale forge piece and the small-scale forge piece classified in the previous step on a large-scale forge piece washing operation table, a medium-scale forge piece washing operation table and a small-scale forge piece washing operation table by a worker;
s4, respectively carrying out stamping cleaning on the forge piece placed on the large forge piece washing operation platform, the medium forge piece washing operation platform or the small forge piece washing operation platform by using the high-pressure water cleaning machine module to remove oxide skin on the surface of the forge piece;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, inspecting the washed and cleaned forged piece by a quality inspector, and observing whether oxide skin on the surface of the forged piece is cleaned up or not;
1) If the oxide skin on the surface of the forge piece is cleaned, collecting the cleaned forge piece by the forge piece collecting device by an operator;
2) If the oxide skin on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module by a worker;
1) If the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece is washed and cleaned by the high-pressure water cleaning machine module again;
2) If the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the oxide skin on the surface of the forged piece by a worker through the manual processing module by using the forged piece with the tough oxide skin which is difficult to clean by the high-pressure water cleaning machine module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
Example two
A high-pressure water type operation line system for removing the oxide skin of a forge piece comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin scrap collecting device, a forge piece collecting device and a manual processing module, and comprises a large forge piece washing operation platform, a medium forge piece washing operation platform and a small forge piece washing operation platform;
step S1, firstly, an operator uses the existing carrying tool to store the forged piece on a forged piece collecting and storing module to be treated:
s2, performing forging sorting on the forgings according to the sizes of the forgings by an operator, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large forging, the medium forging and the small forging classified in the previous step on a large forging washing operation platform, a medium forging washing operation platform and a small forging washing operation platform by a worker;
s4, respectively carrying out stamping cleaning on the forgings placed on the large forging washing operation platform, the medium forging washing operation platform and the small forging washing operation platform by using the high-pressure water cleaning machine module to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, inspecting the washed and cleaned forged piece by a quality inspector, and observing whether oxide skin on the surface of the forged piece is cleaned up or not;
1) If the oxide skin on the surface of the forge piece is cleaned, the forge piece collecting device collects the cleaned forge piece by an operator;
2) If the oxide skin on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module by a worker;
1) If the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece is washed and cleaned by the high-pressure water cleaning machine module again;
2) If the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the oxide skin on the surface of the forged piece by a worker through the manual processing module by using the forged piece with the tough oxide skin which is difficult to clean by the high-pressure water cleaning machine module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
The scale cinder collecting device can comprise a filter screen and a collecting box, the forging collecting device can be a storage box body, the forging collecting and storing module comprises a storage box, the high-pressure water cleaning machine module comprises a high-pressure cleaning machine and auxiliary equipment thereof, the high-pressure cleaning machine module and the high-pressure water cleaning machine module can be purchased from the market, and the size of the high-pressure cleaning machine module is not specifically limited.
The manual part of peeling off the processing can be artificially adopt small beating hammer to beat stubborn oxide skin on the forging for this oxide skin appears the crack or becomes flexible enough to make the flushing machine wash can.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a production line system of forging cinder is got rid of to water under high pressure formula which characterized in that: the device comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin fragment collecting device, a forge piece collecting device and a manual processing module, wherein the forge piece collecting and storing module comprises a large forge piece washing operation platform, a medium forge piece washing operation platform and a small forge piece washing operation platform;
step S1, firstly, storing the forged piece on a forged piece collecting and storing module for treatment:
s2, performing forging sorting on the forgings according to the sizes of the forgings, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large forging, the medium forging and the small forging classified in the previous step on a large forging washing operation platform, a medium forging washing operation platform and a small forging washing operation platform;
s4, respectively carrying out stamping cleaning on the forgings placed on the large forging washing operation platform and/or the medium forging washing operation platform and/or the small forging washing operation platform by utilizing the high-pressure water cleaning machine module to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, checking the washed and cleaned forged piece, and observing whether an oxide skin on the surface of the forged piece is cleaned up or not;
1) If the oxide skin on the surface of the forging piece is cleaned, the forging piece collecting device collects the cleaned forging piece;
2) If the oxide skin on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module;
1) If the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece is washed and cleaned by the high-pressure water cleaning machine module again;
2) If the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the scale on the surface of the forged piece by the manual processing module of the forged piece with the tough scale which is difficult to clean by the high-pressure water cleaning machine module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
2. The high pressure water type line system for descaling of forgings as claimed in claim 1, wherein: the forging collection and storage module comprises a storage box.
3. The high pressure water type line system for descaling forgings of claim 1, wherein: the high-pressure water cleaning machine module comprises a high-pressure cleaning machine and auxiliary equipment thereof.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010332871.9A CN111644411B (en) | 2020-04-24 | 2020-04-24 | High-pressure water type production line system for removing oxide skin of forge piece |
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| CN202010332871.9A CN111644411B (en) | 2020-04-24 | 2020-04-24 | High-pressure water type production line system for removing oxide skin of forge piece |
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| CN111644411B true CN111644411B (en) | 2023-04-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO1997013596A1 (en) * | 1995-10-11 | 1997-04-17 | Nisshin Steel Co., Ltd. | Method of descaling steel sheet in coil through high draft rolling |
| CN102492951B (en) * | 2011-12-12 | 2014-05-28 | 湖南湘投金天钛金属有限公司 | Method for removing surface scale from titanium band |
| DE102012214298A1 (en) * | 2012-08-10 | 2014-02-13 | Sms Siemag Ag | Process for the purification and / or descaling of a slab or slag by means of a scale scrubber and scale scrubber |
| CN108498013A (en) * | 2018-03-14 | 2018-09-07 | 深圳市沃特沃德股份有限公司 | Sweeping robot and its method and apparatus of sweeping the floor |
| CN110882991A (en) * | 2019-12-17 | 2020-03-17 | 天津工程机械研究院有限公司 | High-pressure water cleaning station, automatic production line and method for removing welding oxide skin by high-pressure water |
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