CN111644411A - High-pressure water type production line system for removing oxide skin of forge piece - Google Patents
High-pressure water type production line system for removing oxide skin of forge piece Download PDFInfo
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- CN111644411A CN111644411A CN202010332871.9A CN202010332871A CN111644411A CN 111644411 A CN111644411 A CN 111644411A CN 202010332871 A CN202010332871 A CN 202010332871A CN 111644411 A CN111644411 A CN 111644411A
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- pressure water
- forge piece
- forgings
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- piece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a high-pressure water type operation line system for removing an oxide skin of a forging, which comprises a forging collecting and storing module, a high-pressure water cleaning machine module, an oxide skin fragment collecting device, a forging collecting device and a manual processing module, wherein the forging collecting and storing module comprises a large forging washing operation platform, a medium forging washing operation platform and a small forging washing operation platform. The processing method is reasonable in design, the forgings to be processed can be classified according to different sizes, meanwhile, for oxide skins which cannot be washed off by a high-pressure water washing machine on the surfaces of some forgings, the tough oxide skins can be manually processed, so that the tough oxide skins can be washed off by the high-pressure water washing machine, then the forgings are washed again by equipment such as the high-pressure water washing machine, and the like, and the oxide skins on the forgings are effectively and thoroughly washed.
Description
Technical Field
The invention relates to the field of machining equipment, in particular to a high-pressure water type production line system for removing an oxide skin of a forge piece.
Background
The oxide skin is a corrosion product formed by the oxidation of steel at high temperature and consists of ferrous oxide, ferroferric oxide and ferric oxide. The steel blank needs to be heated before the forging and pressing of the mechanical part, and the steel blank is generally heated to a red hot state; after the blank in the red hot state is taken out of the heating furnace, a layer of oxide scale is formed on the surface of the blank, the oxide scale is loosely connected with the blank main body and is easy to peel off under the action of external force, and in order to not influence the subsequent further part processing, the oxide scale on the surface of the blank after being taken out of the furnace must be firstly peeled off, and at present, an oxide scale cleaning machine which uses a high-pressure water spray nozzle to peel off and clean the oxide scale on the surface of a forged piece is available on the market.
And on the basis of the prior art, the scale of the processed forge piece is fully and efficiently removed.
Therefore, the working line system for removing the forged piece oxide skin in a high-pressure water mode is provided.
Disclosure of Invention
The invention mainly aims to provide a high-pressure water type production line system for removing the oxide skin of a forge piece, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a high-pressure water type operating line system for removing an oxide skin of a forge piece comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin fragment collecting device, a forge piece collecting device and a manual processing module, wherein the forge piece collecting and storing module comprises a large forge piece washing operating platform, a medium forge piece washing operating platform and a small forge piece washing operating platform;
s1, firstly, the forged piece is stored on the forged piece collecting and storing module to be processed:
s2, sorting the forgings according to the sizes of the forgings, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large-scale forge piece, the medium-scale forge piece and the small-scale forge piece classified in the previous step on the large-scale forge piece washing operation table, the medium-scale forge piece washing operation table and the small-scale forge piece washing operation table;
s4, the high-pressure water cleaning machine module is used for respectively carrying out stamping cleaning on the forgings placed on the large forging washing operation platform and/or the medium forging washing operation platform and/or the small forging washing operation platform to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, inspecting the washed and cleaned forged piece by a quality inspector, and observing whether the oxide skin on the surface of the forged piece is cleaned;
1) if the oxide skin on the surface of the forge piece is cleaned, the forge piece collecting device collects the clean forge piece;
2) if the scale on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module by a worker;
1) if the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece at the moment is washed and cleaned by the high-pressure water cleaning machine module again;
2) if the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the scale on the surface of the forged piece by the manual processing module through the forged piece with the scale which is stubborn in one step and is difficult to clean by the high-pressure water cleaning module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
Further, the forging collection and storage module comprises a storage box.
Further, the high-pressure water washer module comprises a high-pressure washer and auxiliary equipment thereof.
Compared with the prior art, the invention has the following beneficial effects: can classify the forging of pending according to not equidimension specification earlier, then concentrate the forging of equidimension respectively and concentrate high pressure water washing, thereby just can avoid the forging of equidimension not to mix when jointly washing the great big size forging of size can lead to the fact to block thereby make the oxide skin on the less size of size not obtain the phenomenon of abundant washing to the forging of size less, simultaneously to some forgings on the surface the unable oxide skin that washes of high-pressure water cleaning machine, can artificially manual operation handle stubborn oxide skin, make this stubborn oxide skin can be washed by high pressure water cleaning machine, then utilize equipment such as high pressure water cleaning machine washing once more to this forging again, effective thorough oxide skin to on the forging washes the operation processing.
[ description of the drawings ]
FIG. 1 is a schematic diagram of the operation flow of the high-pressure water type forge piece scale removing line system.
[ detailed description ] embodiments
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
It should be understood that the exemplary embodiments described herein should be considered merely illustrative and not restrictive, and that descriptions of features or aspects of each exemplary embodiment should be considered generally applicable to other examples. Similar features or aspects of the exemplary embodiments. The foregoing description is provided with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the invention as defined by the claims. It includes various specific details to assist in this understanding, but these details should be construed as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that changes and modifications may be made to the various embodiments described herein without departing from the scope of the present invention, which is defined by the appended claims, and further that a description of well-known functions and constructions may be omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to the written meaning, but are used only by the inventor to allow a clear and consistent understanding of the invention. Accordingly, it will be apparent to those skilled in the art that the following descriptions of the various embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims.
Throughout the description and claims of this specification, the words "comprise" and "contain" and variations of the words, for example "comprising" and "comprises", mean "including but not limited to", and are not intended to (and do not) exclude other components, integers or steps.
Example one
A high-pressure water type production line system for removing the oxide skin of a forge piece comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin fragment collecting device, a forge piece collecting device and a manual processing module, wherein the forge piece collecting and storing module comprises a large forge piece washing operation platform, a medium forge piece washing operation platform and a small forge piece washing operation platform, the forge piece collecting and storing module comprises a storing box, and the high-pressure water cleaning machine module comprises a high-pressure cleaning machine and auxiliary equipment thereof;
s1, firstly, the operator uses the existing carrying tool to store the forgings on the forging collection and storage module to be processed:
s2, performing forging sorting on the forgings according to the sizes of the forgings by operators, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large-scale forge piece, the medium-scale forge piece and the small-scale forge piece classified in the previous step on a large-scale forge piece washing operation table, a medium-scale forge piece washing operation table and a small-scale forge piece washing operation table by a worker;
s4, respectively carrying out stamping cleaning on the forgings placed on the large-scale forging washing operation platform, the medium-scale forging washing operation platform or the small-scale forging washing operation platform by using the high-pressure water cleaning machine module to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, inspecting the washed and cleaned forged piece by a quality inspector, and observing whether the oxide skin on the surface of the forged piece is cleaned;
1) if the oxide skin on the surface of the forge piece is cleaned, the forge piece collecting device collects the cleaned forge piece by an operator;
2) if the scale on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module by a worker;
1) if the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece at the moment is washed and cleaned by the high-pressure water cleaning machine module again;
2) if the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the scale on the surface of the forged piece by the manual processing module through the forged piece with the scale which is stubborn in one step and is difficult to clean by the high-pressure water cleaning module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
Example two
A high-pressure water type operation line system for removing the oxide skin of a forge piece comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin scrap collecting device, a forge piece collecting device and a manual processing module, and comprises a large forge piece washing operation platform, a medium forge piece washing operation platform and a small forge piece washing operation platform;
s1, firstly, the operator uses the existing carrying tool to store the forgings on the forging collection and storage module to be processed:
s2, performing forging sorting on the forgings according to the sizes of the forgings by operators, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large-scale forge piece, the medium-scale forge piece and the small-scale forge piece classified in the previous step on a large-scale forge piece washing operation table, a medium-scale forge piece washing operation table and a small-scale forge piece washing operation table by a worker;
s4, respectively carrying out stamping cleaning on the forgings placed on the large forging washing operation platform, the medium forging washing operation platform and the small forging washing operation platform by using the high-pressure water cleaning machine module to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, inspecting the washed and cleaned forged piece by a quality inspector, and observing whether the oxide skin on the surface of the forged piece is cleaned;
1) if the oxide skin on the surface of the forge piece is cleaned, the forge piece collecting device collects the cleaned forge piece by an operator;
2) if the scale on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has stubborn oxide skin which is difficult to clean up by the high-pressure water cleaner module by a worker;
1) if the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece at the moment is washed and cleaned by the high-pressure water cleaning machine module again;
2) if the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the scale on the surface of the forged piece by the manual processing module through the forged piece with the scale which is stubborn in one step and is difficult to clean by the high-pressure water cleaning module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
The scale cinder collecting device can comprise a filter screen and a collecting box, the forging collecting device can be a storage box body, the forging collecting and storing module comprises a storage box, the high-pressure water cleaning machine module comprises a high-pressure cleaning machine and auxiliary equipment thereof, the high-pressure cleaning machine module and the high-pressure water cleaning machine module can be purchased from the market, and the size of the high-pressure cleaning machine module is not specifically limited.
The manual stripping part can be used for manually knocking stubborn oxide skin on the forged piece by adopting a small knocking hammer, so that the oxide skin is cracked or loosened enough to wash away the oxide skin by a washing machine.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The utility model provides a production line system of forging cinder is got rid of to water under high pressure formula which characterized in that: the device comprises a forge piece collecting and storing module, a high-pressure water cleaning machine module, an oxide skin scrap collecting device, a forge piece collecting device and a manual processing module, wherein the forge piece collecting and storing module comprises a large forge piece washing operation platform, a medium forge piece washing operation platform and a small forge piece washing operation platform;
s1, firstly, the forged piece is stored on the forged piece collecting and storing module to be processed:
s2, sorting the forgings according to the sizes of the forgings, and classifying the forgings into large forgings, medium forgings and small forgings;
s3, respectively placing the large-scale forge piece, the medium-scale forge piece and the small-scale forge piece classified in the previous step on the large-scale forge piece washing operation table, the medium-scale forge piece washing operation table and the small-scale forge piece washing operation table;
s4, the high-pressure water cleaning machine module is used for respectively carrying out stamping cleaning on the forgings placed on the large forging washing operation platform and/or the medium forging washing operation platform and/or the small forging washing operation platform to remove oxide skins on the surfaces of the forgings;
s5, collecting the scale scraps which are punched and cleaned in the previous step by using the scale scrap collecting device;
s6, checking the washed and cleaned forged piece, and observing whether the oxide skin on the surface of the forged piece is cleaned up;
if the oxide skin on the surface of the forge piece is cleaned, the forge piece collecting device collects the clean forge piece;
2) if the scale on the surface of the forging is not cleaned, executing the next step S7;
s7, checking whether the surface of the forged piece which is not cleaned up in the previous step has tough oxide skin which is difficult to clean up by the high-pressure water cleaner module;
if the forge piece has no stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, the forge piece at the moment is washed and cleaned by the high-pressure water cleaning machine module again;
if the forged piece has stubborn oxide skin which is difficult to clean by the high-pressure water cleaning machine module, executing the next step S8;
and S8, manually stripping the scale on the surface of the forged piece from the forged piece with the scale which is stubborn in the step and is difficult to clean by the high-pressure water cleaning machine module through the manual processing module, and finally performing the operation of the step S4 on the forged piece processed by the manual processing module.
2. The high pressure water type line system for descaling forgings of claim 1, wherein: the forging collection and storage module comprises a storage box.
3. The high pressure water type line system for descaling forgings of claim 1, wherein: the high-pressure water cleaning machine module comprises a high-pressure cleaning machine and auxiliary equipment thereof.
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| CN202010332871.9A CN111644411B (en) | 2020-04-24 | 2020-04-24 | High-pressure water type production line system for removing oxide skin of forge piece |
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| CN202010332871.9A CN111644411B (en) | 2020-04-24 | 2020-04-24 | High-pressure water type production line system for removing oxide skin of forge piece |
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| CN111644411B CN111644411B (en) | 2023-04-14 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1354052A (en) * | 1995-10-11 | 2002-06-19 | 日新制钢株式会社 | Device for removing oxide layer on surface of hot steel rolling belt |
| CN102492951A (en) * | 2011-12-12 | 2012-06-13 | 湖南湘投金天钛金属有限公司 | Method for removing surface scale from titanium band |
| CN104703721A (en) * | 2012-08-10 | 2015-06-10 | 西马克·西马格公司 | Method for cleaning and/or descaling a slab or a preliminary strip by means of a descaling device, and descaling device |
| WO2019174080A1 (en) * | 2018-03-14 | 2019-09-19 | 深圳市沃特沃德股份有限公司 | Floor sweeping robot and floor sweeping method and device thereof |
| CN110882991A (en) * | 2019-12-17 | 2020-03-17 | 天津工程机械研究院有限公司 | High-pressure water cleaning station, automatic production line and method for removing welding oxide skin by high-pressure water |
-
2020
- 2020-04-24 CN CN202010332871.9A patent/CN111644411B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1354052A (en) * | 1995-10-11 | 2002-06-19 | 日新制钢株式会社 | Device for removing oxide layer on surface of hot steel rolling belt |
| CN102492951A (en) * | 2011-12-12 | 2012-06-13 | 湖南湘投金天钛金属有限公司 | Method for removing surface scale from titanium band |
| CN104703721A (en) * | 2012-08-10 | 2015-06-10 | 西马克·西马格公司 | Method for cleaning and/or descaling a slab or a preliminary strip by means of a descaling device, and descaling device |
| WO2019174080A1 (en) * | 2018-03-14 | 2019-09-19 | 深圳市沃特沃德股份有限公司 | Floor sweeping robot and floor sweeping method and device thereof |
| CN110882991A (en) * | 2019-12-17 | 2020-03-17 | 天津工程机械研究院有限公司 | High-pressure water cleaning station, automatic production line and method for removing welding oxide skin by high-pressure water |
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