Ecological plate surface polishing treatment equipment and treatment method
Technical Field
The invention relates to the technical field of plate treatment, in particular to ecological plate surface polishing treatment equipment and a treatment method.
Background
Compared with the traditional paper-pasted furniture, the melamine board has the characteristics of high temperature resistance, acid and alkali resistance, moisture resistance, fire resistance and the like, the surface is not easy to discolor and peel, and the board can be easily processed into veneers with different styles and strong texture, so that the board can be rapidly applied to the aspects of furniture, floors, indoor decoration and the like since birth.
Personnel polish the processing through the ecological plate surface to not pasting paper, traditional polishing man-hour, thereby it carries out the polishing processing of different positions to need regular ecological plate that stirs, and the turning position of ecological plate is because work area is little, and be the arcwall face, polish for artifical abrasive paper formula usually, the dynamics of artifical polishing can not keep unanimous, the thickness that leads to each corner finally to be polished off can be different easily, and the manual work is polished, be difficult to guarantee the high-quality polishing degree in corner surface, and when using the polishing cloth wheel polishing, the feed stuff of production fills in the cloth wheel easily, lead to polishing effect to reduce easily.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the ecological plate needs to be regularly turned to carry out polishing treatment at different positions in the traditional polishing process, the corner positions of the ecological plate are usually polished by artificial abrasive paper due to small working areas and arc surfaces, the artificial polishing force cannot be kept consistent, the finally polished thickness of each corner can be easily different, the high-quality polishing degree of the surface of the corner is difficult to ensure due to artificial polishing, and the polishing effect is easily reduced due to the fact that scraps are easily plugged into a cloth wheel when the polishing cloth wheel is used for polishing.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an ecological plate surface polishing treatment facility, includes base, place the platform unit, four corner polishing units, link, lift cylinder, pressboard and surface finish device, the base on install the place the platform unit, evenly be provided with four corner polishing units on the place the platform unit, the link is installed to the upper end of base, the upper end middle part of link is connected with the pressboard through the lift cylinder, surface finish device is installed to the upper end front side of link.
The placing platform unit comprises a placing platform, a control motor and a spool, a circular groove is formed in the middle of the placing platform, the control motor is installed in the circular groove, the spool is installed on an output shaft of the control motor, and the spool is driven by the control motor to rotate, so that the four corner polishing units are driven to synchronously retract.
The corner polishing unit comprises a sliding mechanism, a connecting steel wire, a top support block, an outer frame, a reset spring, a sliding frame, two arc-shaped electric sliding blocks, two reset mechanisms, an upper grinding block, a lower grinding block and a clamping block, wherein the sliding mechanism is connected between the lower end of the outer frame and a placing platform, the connecting steel wire is connected between the sliding mechanism and the spool, the outer frame is connected with the sliding frame through the reset spring, the reset spring plays a reset role, the two arc-shaped electric sliding blocks are installed at the upper end and the lower end inside the sliding frame, the reset mechanisms are arranged on the arc-shaped electric sliding blocks, the upper grinding block is installed on the reset mechanism arranged on the upper side inside the sliding frame, the lower grinding block is installed on the reset mechanism arranged on the lower side inside the sliding frame, the top support block is installed on the side wall of the placing platform, the clamping block is installed in the middle part of the inner side wall of the outer frame, and during specific work, the spool is driven to rotate by a control motor, thereby the inner of steel wire is connected in the winding, and then drive the frame, the whole internal migration of sliding frame, when the internal migration, through two electric slider drive abrasive brick of arc, the synchronous reciprocating motion of abrasive brick down, thereby the corner to the ecological plate is polished to the formula of feeding, when the kicking block will be down the inserted block upwards when jacking up, then, the sliding frame stops the internal migration, the frame continues the internal migration, the abrasive brick will be gone up to the grip block of synchronous internal migration, the extrusion unblock is carried out to the lower abrasive brick and with the extrusion of the two opposite position, thereby separate with the corner, the grip block continues the internal migration until the outer wall contact with the corner, at this moment, the grip block through four internal migrations withstands the centre gripping to four corners of ecological plate.
The upper grinding block comprises a first grinding block, a linkage cavity, an extrusion rod, a connecting rope, an ejection block, an operating spring, a hooking block and a compression spring, the linkage cavity is formed in the first grinding block, the extrusion rod is arranged at the upper end in the linkage cavity, the connecting rope is connected between the extrusion rod and the hooking block, the compression spring is connected between the hooking block and an inner cavity of the ejection block to play a role of resetting, the ejection block is connected with the lower end in the linkage cavity in a sliding fit manner, the ejection block is connected with the operating spring through the linkage cavity to play a role of resetting, when the grinding machine works, when the sliding frame stops moving inwards and the outer frame continues moving inwards, the clamping block which moves inwards synchronously extrudes the extrusion rod, the hooking block retracts into the ejection block under the driving of the connecting rope to unlock the L-shaped groove, and then the retracting hooking block and the ejection block move upwards synchronously under the driving of the connecting rope until the retracting hooking block and the ejection block completely enter the linkage cavity, at this moment, the extrusion stem has also been extruded innermost, and the grip block continues the atress and moves inwards to with the reverse back of polishing block, No. two polishing blocks open, when the outer wall contact of grip block and ecological plate's corner, at this moment, the effect of withstanding the centre gripping is played to four corners of ecological plate to four grip blocks.
The surface polishing device comprises two linear electric sliders, a U-shaped frame, a rotating motor, a rotating shaft, two polishing groups, an air pump and a multi-head air outlet pipe, wherein the two linear electric sliders are arranged at the left end and the right end of the connecting frame, the U-shaped frame is connected between the two linear electric sliders, the middle part of the U-shaped frame is connected with the rotating shaft through a bearing, the two polishing groups are arranged on the rotating shaft, the front end of the rotating shaft is connected with an output shaft of the rotating motor, the rotating motor is arranged on the side wall of the U-shaped frame, the air pump is arranged at the rear end of the U-shaped frame, the air pump is communicated with the multi-head air outlet pipe, the multi-head air outlet pipe is arranged on the U-shaped frame, when the surface polishing device works, the rotating shaft is driven to rotate through the rotating motor, so that the two combined polishing groups are driven to polish the surface of the ecological plate through the two combined polishing groups, when the ecological plate is polished, air is blown out from the multi-head air outlet pipe through the air pump, so that scraps stuffed in the polishing group are blown away.
The sliding mechanism comprises a sliding block, a sliding rod, a connecting spring and a protective sleeve, the upper end of the sliding block is connected with the outer frame, the sliding block and the sliding rod are connected in a sliding fit mode, the inner end of the sliding rod is installed on the placing platform, the connecting spring is connected between the lower end of the sliding block and the lower end of the sliding rod, the protective sleeve wraps the outer portion of the connecting spring, the sliding block is connected with the outer end of the connecting steel wire, and the inner end of the connecting steel wire is wound on the spool.
The sliding frame comprises a frame body, a lower insertion block and a built-in spring, the upper end of the frame body is connected with the outer frame in a sliding fit mode, the lower end of the frame body is connected with the lower insertion block in a sliding fit mode, the lower insertion block is connected with the built-in spring through the inner wall of the frame body, and the middle of the frame body is connected with the clamping block in a sliding fit mode.
The lower end of the outer frame is provided with a T-shaped groove, the lower end of the lower insert block is located at the concave position in the middle of the T-shaped groove, and the T-shaped groove corresponds to the top support block.
The resetting mechanism comprises a displacement block, a working spring and a connecting block, the arc-shaped electric sliding block is provided with the displacement block, and the inside of the displacement block is connected with the connecting block through the working spring.
The lower grinding block comprises a second grinding block and an L-shaped groove, the L-shaped groove is formed in the second grinding block, the hooking block is located in the L-shaped groove, and a hooking state is formed between the hooking block and the L-shaped groove.
The first grinding block and the second grinding block are parts with the same structure and size, and the lower end face of the left side of the first grinding block is of an inclined plane structure with the height gradually reduced from left to right.
The polishing group comprises a buckling ring, a polishing cloth wheel, a sleeve, a hole and an embedding column, the buckling ring is wrapped on the rotating shaft, the polishing cloth wheel is arranged on the outer wall of the buckling ring, the sleeve is arranged in the middle of the buckling ring and provided with the hole, the embedding column is sleeved in the sleeve, the inner end of the embedding column is connected with the rotating shaft in a threaded fit mode, and the outer end face of the embedding column is provided with the polishing cloth.
In addition, the invention also provides a processing method of the ecological plate surface polishing processing equipment, which comprises the following steps;
s1, placing the ecological plate on the placing platform, righting the position of the ecological plate, and driving the pressing plate to descend through the lifting cylinder so as to press the pressing plate;
s2, the I-shaped wheel is driven to rotate by the control motor, the four corner polishing units synchronously move inwards under the traction of the four connecting steel wires, and the four corners of the ecological plate are subjected to feed type fillet polishing and polishing through the upper grinding block and the lower grinding block which move in a reciprocating manner;
s3, after the fillet is polished, the upper grinding block and the lower grinding block move reversely after being extruded by the clamping blocks, so that the upper grinding block and the lower grinding block are separated from the corners of the ecological plate, the clamping blocks moved inwards are contacted with the side walls of the corners of the ecological plate, and at the moment, the four corners of the ecological plate are supported and clamped through the four clamping blocks moved inwards;
s4, the control motor is turned off to stop the spool, the pressing plate is driven to ascend through the lifting cylinder, the two combined polishing groups are driven by the two linear electric sliding blocks to polish the surface of the ecological plate, and after the single surface of the ecological plate is polished, the ecological plate is turned over to polish the other surface of the ecological plate.
(III) advantageous effects
1. According to the ecological plate surface polishing treatment equipment and the ecological plate surface polishing treatment method, the four corner polishing units are driven to synchronously feed type polish in a traction mode, so that the uniformity of the polishing thickness of the four corner positions is ensured, the integral working efficiency is improved in the synchronous polishing mode, the four corners after being polished are synchronously propped and clamped, the surfaces of the four corners are polished by the surface polishing device without changing the positions, and the assembled polishing group ensures the cleanliness of the later period, so that the condition of reducing the polishing effect is avoided;
2. the corner polishing unit is drawn and then synchronously moved inwards, so that the corner position is subjected to feed type polishing, the thickness of each polishing is small, the final polishing thickness is achieved by accumulating more, meanwhile, the polishing effect is improved by mechanical polishing, an upper grinding block and a lower grinding block are driven to move up and down in a reverse direction in a linkage type extrusion mode after polishing, so that the grinding blocks are separated from the corners, the clamping blocks which are moved inwards are contacted with the surfaces of the corners, and the four corners are synchronously abutted by the four clamping blocks which are retracted inwards, so that the fixing and limiting effects are achieved, the surface of the ecological plate can be directly polished by the surface polishing device without changing the positions;
3. according to the ecological plate surface polishing device and the ecological plate surface polishing method, the polishing cloth wheel and the scraps filled in the polishing cloth are blown away by the surface polishing device in an air blowing mode, the situation that the polishing effect is reduced due to the fact that the scraps are full is avoided, and the rotating shaft and the polishing group are detachably connected, so that the later-stage replacement and cleaning of the polishing group are guaranteed.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a cross-sectional view (looking right to left) of the present invention between the connecting frame, lift cylinder, hold-down plate and surface polishing apparatus;
FIG. 3 is a schematic diagram of a first three-dimensional structure between the placing platform unit and the corner polishing unit according to the present invention;
FIG. 4 is a schematic diagram of a second perspective structure between the placing platform unit and the corner polishing unit according to the present invention;
FIG. 5 is a cross-sectional view of the present invention between the placement platform and the corner polishing unit;
fig. 6 is an enlarged view of the invention in fig. 5 taken along line X.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 6, an ecological plate surface polishing treatment equipment, including base 1, place the platform unit 2, four corner polishing unit 3, link 4, lift cylinder 5, pressboard 6 and surface finish device 7, base 1 on install place the platform unit 2, evenly be provided with four corner polishing unit 3 on place the platform unit 2, link 4 is installed to base 1's upper end, the upper end middle part of link 4 is connected with pressboard 6 through lift cylinder 5, surface finish device 7 is installed to the upper end front side of link 4.
The placing platform unit 2 comprises a placing platform 21, a control motor 22 and a spool 23, a circular groove is formed in the middle of the placing platform 21, the control motor 22 is installed in the circular groove, the spool 23 is installed on an output shaft of the control motor 22, and the spool 23 is driven to rotate through the control motor 22, so that the four corner polishing units 3 are driven to synchronously retract.
The corner polishing unit 3 comprises a sliding mechanism 31, a connecting steel wire 32, a top support block 33, an outer frame 34, a reset spring 35, a sliding frame 36, two arc-shaped electric sliding blocks 37, two reset mechanisms 38, an upper grinding block 39, a lower grinding block 40 and a clamping block 41, wherein the sliding mechanism 31 is connected between the lower end of the outer frame 34 and the placing platform 21, the connecting steel wire 32 is connected between the sliding mechanism 31 and the spool 23, the outer frame 34 is connected with the sliding frame 36 through the reset spring 35, the reset spring 35 plays a reset role, the two arc-shaped electric sliding blocks 37 are installed at the upper end and the lower end inside the sliding frame 36, the reset mechanisms 38 are arranged on the arc-shaped electric sliding blocks 37, the upper grinding block 39 is installed on the reset mechanism 38 arranged at the upper side inside the sliding frame 36, the lower grinding block 40 is installed on the reset mechanism 38 arranged at the lower side inside the sliding frame 36, the top support block 33 is installed on the side wall of the placing platform 21, the middle part of the inner side wall of the outer frame 34 is provided with a clamping block 41, when in specific work, the control motor 22 drives the spool 23 to rotate, thereby winding the inner end of the connecting steel wire 32, thereby driving the outer frame 34 and the sliding frame 36 to move inwards integrally, and simultaneously driving the upper grinding block 39 and the lower grinding block 40 to reciprocate synchronously through the two arc-shaped electric sliding blocks 37, thereby performing feed grinding on the corners of the ecological plate, when the lower insertion block 362 is lifted upwards by the top support block 33, at the moment, the sliding frame 36 stops moving inwards, the outer frame 34 continues moving inwards, the clamping blocks 41 which move inwards synchronously carry out extrusion type unlocking on the upper grinding block 39 and the lower grinding block 40 and extrude the two grinding blocks at opposite positions, thereby separating from the corners, the gripping blocks 41 continue to move inwardly until they contact the outer walls of the corners, at which point, the four corners of the ecological plate are clamped against by four inwardly moved clamping blocks 41.
The upper grinding block 39 comprises a first grinding block 391, a linkage cavity 392, an extrusion rod 393, a connecting rope 394, an ejection block 395, an operating spring 396, a hooking block 397 and a compression spring 398, the linkage cavity 392 is arranged in the first grinding block 391, the extrusion rod 393 is arranged at the upper end in the linkage cavity 392, the connecting rope 394 is connected between the extrusion rod 393 and the hooking block 397, the compression spring 398 is connected between the hooking block 397 and an inner cavity of the ejection block 395 for resetting, the ejection block 395 is connected with the lower end in the linkage cavity 392 in a sliding fit manner, the operating spring 396 is connected between the ejection block 395 and the linkage cavity 392 for resetting, when the sliding frame 36 stops moving inwards and the outer frame 34 continues to move inwards, the extrusion rod 393 is extruded by the clamping block 41 which moves inwards synchronously, the hooking block 397 retracts into the ejection block 395 under the driving of the connecting rope 394 so as to be unlocked with the L-shaped groove 402, afterwards, the inward-contracting hooking block 397 and the ejection block 395 synchronously move upwards under the driving of the connecting rope 394 until the inward-contracting hooking block 397 and the ejection block 395 completely enter the linkage cavity 392, at the moment, the extrusion rod 393 is extruded to the innermost side, the clamping block 41 continues to be stressed and move inwards, so that the first polishing block 391 and the second polishing block 401 are reversely pushed open, and when the clamping block 41 is in contact with the outer wall at the corners of the ecological plate, at the moment, the four clamping blocks 41 play a role in pushing up and clamping the four corners of the ecological plate.
The surface polishing device 7 comprises two linear electric sliders 71, a U-shaped frame 72, a rotating motor 73, a rotating shaft 74, two polishing groups 75, an air pump 76 and a multi-head air outlet pipe 77, wherein the two linear electric sliders 71 are arranged at the left end and the right end of the connecting frame 4, the U-shaped frame 72 is connected between the two linear electric sliders 71, the middle part of the U-shaped frame 72 is connected with the rotating shaft 74 through a bearing, the two polishing groups 75 are arranged on the rotating shaft 74, the front end of the rotating shaft 74 is connected with an output shaft of the rotating motor 73, the rotating motor 73 is arranged on the side wall of the U-shaped frame 72, the air pump 76 is arranged at the rear end of the U-shaped frame 72, the air pump 76 is communicated with the multi-head air outlet pipe 77, the multi-head air outlet pipe 77 is arranged on the U-shaped frame 72, when in specific work, the rotating motor 73 drives the rotating shaft 74 to rotate so as to drive the two combined polishing groups 75 to rotate, the two combined polishing groups 75 are driven by the two linear electric sliders 71 to polish the surface of the ecological plate, during polishing, air is blown out from the multi-head air outlet pipe 77 by the air pump 76, so that scraps stuffed in the polishing group 75 are blown away.
The sliding mechanism 31 includes a sliding block 311, a sliding rod 312, a connecting spring 313 and a protective sleeve 314, the upper end of the sliding block 311 is connected with the outer frame 34, the sliding block 311 is connected with the sliding rod 312 in a sliding fit manner, the inner end of the sliding rod 312 is installed on the placing platform 21, the connecting spring 313 is connected between the lower end of the sliding block 311 and the lower end of the sliding rod 312, the connecting spring 313 plays a role in resetting, the protective sleeve 314 wraps the outer portion of the connecting spring 313 to play a role in external dust prevention and rust prevention, the sliding block 311 is connected with the outer end of the connecting steel wire 32, and the inner end of the connecting steel wire 32 is wound on the spool 23.
The sliding frame 36 includes a frame body 361, a lower insertion block 362 and an internal spring 363, the upper end of the frame body 361 is connected with the outer frame 34 in a sliding fit manner, the lower end of the frame body 361 is connected with the lower insertion block 362 in a sliding fit manner, the internal spring 363 is connected with the inner wall of the frame body 361 at the lower insertion block 362, the internal spring 363 plays a role in resetting, and the middle part of the frame body 361 is connected with the clamping block 41 in a sliding fit manner.
The lower end of the outer frame 34 is provided with a T-shaped groove, the lower end of the lower insert block 362 is located at the concave position in the middle of the T-shaped groove, the T-shaped groove corresponds to the position between the top support blocks 33, when the outer frame 34 is pulled to move inwards, when the top support blocks 33 enter the T-shaped groove and jack up the lower insert block 362, the position between the sliding frame 36 and the outer frame 34 is unlocked, the sliding frame 36 stops moving inwards, and the outer frame 34 continues moving inwards.
The reset mechanism 38 comprises a displacement block 381, a working spring 382 and a connecting block 383, wherein the displacement block 381 is arranged on the arc-shaped electric sliding block 37, and the inside of the displacement block 381 is connected with the connecting block 383 through the working spring 382 to serve as a telescopic rod.
The lower grinding block 40 comprises a second grinding block 401 and an L-shaped groove 402, the second grinding block 401 is internally provided with the L-shaped groove 402, the hooking block 397 is located in the L-shaped groove 402, and a hooking state is formed between the two.
The first polishing block 391 and the second polishing block 401 are parts with the same structure and size, the lower end face of the left side of the first polishing block 391 is of an inclined plane structure with the height gradually reduced from left to right, and the extrusion difficulty is reduced.
The polishing group 75 comprises a buckling ring 751, a polishing cloth wheel 752, a sleeving hole 753 and an embedding column 754, the buckling ring 751 is wrapped on the rotating shaft 74, the polishing cloth wheel 752 is arranged on the outer wall of the buckling ring 751, the polishing cloth wheel 752 plays a polishing role on the ecological plate, the sleeving hole 753 is formed in the middle of the buckling ring 751, the embedding column 754 is sleeved in the sleeving hole 753, the inner end of the embedding column 754 is in threaded fit connection with the rotating shaft 74, polishing cloth is arranged on the outer end face of the embedding column 754 and plays a polishing role on the ecological plate, the polishing group 75 is detachably connected with the rotating shaft 74, and replacement and cleaning at the later stage of the polishing group 75 are guaranteed.
In addition, the invention also provides a processing method of the ecological plate surface polishing processing equipment, which comprises the following steps;
s1, the ecological plate is placed on the placing platform 21, the position of the ecological plate is adjusted, and the pressing plate 6 is driven to descend through the lifting cylinder 5 so as to be pressed;
s2, the I-shaped wheel 23 is driven to rotate by the control motor 22, the four corner polishing units 3 synchronously move inwards under the traction of the four connecting steel wires 32, and the four corners of the ecological plate are subjected to feed type fillet polishing and polishing through the upper grinding block 39 and the lower grinding block 40 which move in a reciprocating manner;
s3, after the fillet is polished, the upper grinding block 39 and the lower grinding block 40 are extruded by the clamping block 41 and move reversely, so that the upper grinding block and the lower grinding block are separated from the corners of the ecological plate, the clamping block 41 moving inwards is contacted with the side walls of the corners of the ecological plate, and at the moment, the four corners of the ecological plate are supported and clamped through the four clamping blocks 41 moving inwards;
s4, the control motor 22 is turned off to stop the spool 23 from rotating, the lifting cylinder 5 drives the pressing plate 6 to rise, the two linear electric sliders 71 drive the two combined polishing groups 75 to polish the surface of the ecological plate, and after the single surface of the ecological plate is polished, the ecological plate is turned over to polish the other surface of the ecological plate.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.