CN111633323B - Laser cutting machine with complete recovery function of raw materials and waste gas - Google Patents

Laser cutting machine with complete recovery function of raw materials and waste gas Download PDF

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Publication number
CN111633323B
CN111633323B CN202010309305.6A CN202010309305A CN111633323B CN 111633323 B CN111633323 B CN 111633323B CN 202010309305 A CN202010309305 A CN 202010309305A CN 111633323 B CN111633323 B CN 111633323B
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fixedly connected
waste gas
box
fan
dust
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CN111633323A (en
Inventor
回晨凤
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Hunan Sinosteel Intelligent Equipment Co.,Ltd.
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Hunan Sinosteel Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/20Combinations of devices covered by groups B01D45/00 and B01D46/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/16Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • B23K26/703Cooling arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a laser cutting machine with a function of completely recovering raw materials and waste gas, which comprises a supporting leg, wherein the upper surface of the supporting leg is fixedly connected with a main body box, the top of the main body box is fixedly connected with an operating platform, the upper surface of the operating platform is provided with a laser cutting machine, the lower surface of the operating platform is fixedly connected with a vertical supporting rod, and the bottom end of the vertical supporting rod is fixedly connected with a first sliding chute. This laser cutting machine with adsorb raw materials and waste gas and retrieve completely, through setting up operation platform, waste material and the waste gas downstream that produces when can conveniently cutting, through setting up the filter screen, can prefilter the big particle diameter dust, through setting up first fan, can inhale air pipe and downflow with waste gas, through setting up the second fan, dust separation case and barrier plate, can make the small-particle diameter dust separation in the waste gas, through setting up the dust collection board, thereby reach this laser cutting machine and have the function that waste gas was retrieved completely.

Description

Laser cutting machine with complete recovery function of raw materials and waste gas
Technical Field
The invention relates to the technical field of laser cutting machines, in particular to a laser cutting machine with a function of completely recycling raw materials and waste gas.
Background
The laser cutting machine focuses the laser emitted from the laser into a laser beam with high power density through an optical path system, the laser beam irradiates the surface of a workpiece to enable the workpiece to reach a melting point or a boiling point, simultaneously, high-pressure gas coaxial with the laser beam blows away melted or gasified metal, and finally, a material forms a cutting seam along with the movement of the relative position of the laser beam and the workpiece, so that the purpose of cutting is achieved, the laser cutting machining replaces a traditional mechanical knife with an invisible light beam, has the characteristics of high precision, high cutting speed, no limitation on cutting patterns, automatic typesetting, material saving, smooth cutting, low machining cost and the like, the mechanical part of a laser knife head is gradually improved or replaced by traditional metal cutting process equipment, the mechanical part of the laser knife head is not in contact with the workpiece, the surface of the workpiece cannot be scratched in the working process, the laser cutting speed is high, the cutting seam is smooth and flat, and generally no subsequent machining is needed, the laser cutting machine has the advantages of small cutting heat affected zone, small deformation of the plate, narrow cutting seam, no mechanical stress of the cut, no cutting burr, high processing precision, good repeatability, no damage to the surface of the material, numerical control programming, capability of processing any plane diagram, capability of cutting the whole plate with large breadth, no need of opening a die, economy and time saving, and plays an important role in the field of laser cutting machine application industry, such as part manufacturing of rail locomotives, aerospace and automobile industries, vehicle body processing, bogie manufacturing, precision medical beauty appliance processing, steel-wood furniture, mechanical manufacturing, household appliance kitchen ware and body-building equipment manufacturing.
Laser cutting machine during operation, the high temperature and the gaseous cooperation that laser produced, accomplish various processing, can produce a large amount of dusts simultaneously, and when processing some special metal material, the smog that produces contains a large amount of chemical composition more, these dust and smog have toxicity, irritability, pathological nature such as infectivity and carcinogenicity, there is very big harm after being inhaled by the human body, and current laser cutting machine does not generally have the device of adsorbed raw materials, be unfavorable for the recovery that produces the waste material in the cutting process, the dust and the smog that produce simultaneously because do not pass through waste gas recovery device, direct emission can the polluted environment and cause the injury to the human body.
Disclosure of Invention
The present invention is directed to a laser cutting machine having a function of completely recovering raw materials and exhaust gas, so as to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: a laser cutting machine with the function of completely recycling raw materials and waste gas comprises a supporting leg, wherein a main body box is fixedly connected to the upper surface of the supporting leg, an operation platform is fixedly connected to the top of the main body box, the laser cutting machine is arranged on the upper surface of the operation platform, a vertical supporting rod is fixedly connected to the lower surface of the operation platform, a first chute is fixedly connected to the bottom end of the vertical supporting rod, a spray head is fixedly connected to the side surface of the vertical supporting rod, a water supply branch pipe is fixedly connected to the water inlet end of the spray head, a water supply pipe is fixedly connected to the other end of the water supply branch pipe, a second chute is fixedly connected to the back surface of the main body box, waste material collecting tanks are respectively and slidably connected to the insides of the first chute and the second chute, a shelf is fixedly connected to the inner wall of the main body box, a damping plate is fixedly connected to the upper surface of the shelf, and a first fan is fixedly connected to the upper surface of the damping plate, the inner bottom wall of main part case fixedly connected with dust separation case, waste gas adsorption tank and shock attenuation platform respectively, the interior roof fixedly connected with slider groove of waste gas adsorption tank, the inside sliding connection in slider groove has the active carbon to purify the net, the last fixed surface of shock attenuation platform is connected with the second fan, the air outlet threaded connection of second fan has out the tuber pipe.
Preferably, the water supply pipe and the air outlet pipe extend rightwards and penetrate through the side face of the main box, the water supply pipe is communicated with external water supply, the spray heads are hidden spray heads embedded in the vertical supporting rods, and the spray heads are uniformly arranged on the vertical supporting rods.
Preferably, the upper surface of the second chute is spliced with a filter screen for separating dust with large particle size, the top end of the filter screen is fixedly connected with a handle, the upper surfaces of the operating platform and the second chute are respectively provided with an opening and a groove matched with the filter screen, and the upper surface of the operating platform is provided with a hole for allowing waste to fall.
Preferably, the air outlet of first fan is vertical downwards, and the air intake of first fan and the position looks adaptation of filter screen, equal threaded connection has air pipe between first fan, dust separator box, waste gas adsorption tank and the second fan.
Preferably, the bottom of dust separator box is provided with the opening, the inside of dust separator box is provided with a plurality of barrier plate, and a plurality of barrier plate is crisscross setting from top to bottom.
Preferably, the bottom fixedly connected with third spout of dust separation case, the inside sliding connection of third spout has the dust collecting board, and the equal fixedly connected with in both ends of dust collecting board is used for sealed rubber gasket, the dust separation case is the rhombus, the power of second fan satisfies the requirement of waste gas velocity of flow, the positive rotation of main part case is connected with the chamber door of being convenient for open the box, the positive fixedly connected with of chamber door is used for opening the handle of chamber door.
Advantageous effects
The invention provides a laser cutting machine with a function of completely recovering raw materials and waste gas, which has the following beneficial effects:
1. the laser cutting machine with the functions of completely recycling the adsorption raw materials and the waste gas can facilitate the waste materials and the waste gas generated in the cutting process to move downwards by arranging the operation platform, can primarily filter dust with large particle size by arranging the filter screen, can suck the waste gas into the ventilation pipeline and flow downwards by arranging the first fan, can enable the waste gas to reach higher flow velocity by arranging the second fan, can enable the dust in the waste gas to move downwards by arranging the dust separation box and the barrier plate, and enable the air to continuously flow forwards through the gap of the barrier plate, can collect the separated dust with small particle size by arranging the dust collection plate, can facilitate the loading and unloading of the dust collection plate by arranging the third chute, is convenient to clean, can adsorb the toxic gas in the waste gas by arranging the waste gas adsorption box and the active carbon purification net, and can discharge the purified air by arranging the air outlet pipe, thereby achieving the function of completely recycling the waste gas of the laser cutting machine.
2. This laser cutting machine with adsorb raw materials and waste gas and retrieve completely through setting up shower nozzle, water supply branch pipe and delivery pipe, can cool off the waste material, through setting up the garbage collection groove, can collect the waste material after the cooling, through setting up first spout and second spout, can make things convenient for the dismantlement of garbage collection groove, is convenient for wash to reach this laser cutting machine and have the function of adsorbing the raw materials.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is an enlarged view of the structure at B in FIG. 1;
FIG. 5 is an enlarged view of the structure at C in FIG. 1;
fig. 6 is an enlarged schematic view of the structure at D in fig. 1.
In the figure: 1 supporting leg, 2 main part casees, 3 operation platform, 4 laser cutting machine, 5 vertical branch, 6 first spout, 7 shower nozzles, 8 water supply branch pipes, 9 delivery pipes, 10 second spout, 11 garbage collection groove, 12 shelves, 13 damper plates, 14 first fan, 15 dust separator boxes, 16 waste gas adsorption tanks, 17 damper tables, 18 slider grooves, 19 active carbon purification net, 20 second fans, 21 play tuber pipe, 22 filter screens, 23 air pipe, 24 barrier plates, 25 third spout, 26 dust collection board, 27 rubber packing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a laser cutting machine with raw materials and waste gas are retrieved function completely, including supporting leg 1, the last fixed surface of supporting leg 1 is connected with main part case 2, main part case 2's top fixedly connected with operation platform 3, through setting up operation platform 3, waste material and the waste gas downstream that produces when can conveniently cutting, operation platform 3's upper surface is provided with laser cutting machine 4, operation platform 3's lower fixed surface is connected with vertical branch 5, the first spout 6 of bottom fixedly connected with of vertical branch 5, the side fixedly connected with shower nozzle 7 of vertical branch 5, the end fixedly connected with water supply branch pipe 8 that intakes of shower nozzle 7, water supply branch pipe 8's other end fixedly connected with delivery pipe 9, through setting up shower nozzle 7, water supply branch pipe 8 and delivery pipe 9, can cool off the waste material.
The back fixedly connected with second spout 10 of main part case 2, the upper surface of second spout 10 is pegged graft and is had the filter screen 22 that is used for the big particle diameter dust of separation, and the top fixedly connected with handle of filter screen 22, the opening and the recess with filter screen 22 looks adaptation are seted up respectively to the upper surface of operation platform 3 and second spout 10, and the upper surface of operation platform 3 sets up the hole that supplies the waste material whereabouts, through setting up filter screen 22, can prefilter big particle diameter dust, the equal sliding connection in inside of first spout 6 and second spout 10 has garbage collection groove 11, through setting up first spout 6 and second spout 10, can make things convenient for the dismantlement of garbage collection groove 11, be convenient for wash, thereby reach this laser cutting machine and have the function of adsorbing the raw materials, through setting up garbage collection groove 11, can collect the waste material after the cooling.
The inner wall of the main body box 2 is fixedly connected with a shelf 12, the upper surface of the shelf 12 is fixedly connected with a damping plate 13, the upper surface of the damping plate 13 is fixedly connected with a first fan 14, waste gas can be sucked into a ventilating duct 23 and flows downwards by arranging the first fan 14, the inner bottom wall of the main body box 2 is respectively fixedly connected with a dust separation box 15, a waste gas adsorption box 16 and a damping table 17, the bottom of the dust separation box 15 is provided with an opening, a plurality of barrier plates 24 are arranged inside the dust separation box 15, the barrier plates 24 are arranged in a vertically staggered manner, the bottom of the dust separation box 15 is fixedly connected with a third chute 25, the inside of the third chute 25 is slidably connected with a dust collection plate 26, both ends of the dust collection plate 26 are fixedly connected with rubber gaskets 27 for sealing, the dust separation box 15 is in a diamond shape, the power of the second fan 20 meets the requirement of waste gas flowing speed, the positive of main part case 2 is rotated and is connected with the chamber door of being convenient for open the box, the positive fixedly connected with of chamber door is used for opening the handle of chamber door, through setting up dust collecting plate 26, can collect the small-size grain diameter dust of being separated out, through setting up second fan 20, can make waste gas reach higher velocity of flow, through setting up dust separating box 15 and barrier plate 24, can make the dust in the waste gas move down mutually, and the air continues to flow forward through the clearance of barrier plate 24, through setting up third spout 25, can make things convenient for the loading and unloading of dust collecting plate 26, be convenient for wash.
The inner top wall of the waste gas adsorption box 16 is fixedly connected with a slider groove 18, the inner part of the slider groove 18 is connected with an active carbon purification net 19 in a sliding way, the waste gas adsorption box 16 and the active carbon purification net 19 are arranged to adsorb toxic gas in waste gas, the upper surface of the shock absorption platform 17 is fixedly connected with a second fan 20, the air outlet of the first fan 14 is vertically downward, the air inlet of the first fan 14 is matched with the position of a filter screen 22, a ventilation pipeline 23 is in threaded connection between the first fan 14, the dust separation box 15, the waste gas adsorption box 16 and the second fan 20, the air outlet of the second fan 20 is in threaded connection with an air outlet pipe 21, a water supply pipe 9 and the air outlet pipe 21 both extend rightwards and penetrate through the side surface of the main body box 2, the water supply pipe 9 is communicated with external water supply, the spray heads 7 adopt hidden spray heads embedded in the vertical supporting rods 5, and the number of the spray heads 7 is a plurality, evenly set up on vertical branch 5, through setting up out tuber pipe 21, can discharge the air after being purified to reach this laser cutting machine and have the function that waste gas was retrieved completely.
The working principle is as follows: when the laser cutting machine with the function of completely recycling adsorbed raw materials and waste gas is used, the raw materials are cut by using the operation platform 3, the generated waste material falls through holes on the upper surface of the operation platform 3, the falling waste material is cooled by using the water supply pipe 9, the water supply branch pipe 8 and the spray head 7, the waste material is collected by using the waste material collecting tank 11, the waste material collecting tank 11 is convenient to disassemble by using the first chute 6 and the second chute 10, the vibration generated when the first fan works is reduced by using the damping plate 13 during cutting, the waste gas is sucked into the ventilating duct 23 by using the first fan 14, the waste gas is primarily filtered by using the filter screen 22 to separate large-particle-size dust, the waste gas has large inertia and flows forwards along with the ventilating duct 23 by using the second fan 20 and the ventilating duct 23, when the waste gas passes through the dust separating box 15 and the blocking plate 24, the small-particle-size dust in the waste gas can move vertically downwards by being blocked by the blocking plate 24, and the air in the waste gas can continue to flow forward through the space between the barrier plate 24, therefore make the small-grain size dust in the waste gas isolate, utilize dust collecting plate 26 to collect the small-grain size dust of being isolated, utilize third spout 25 to make things convenient for the dismantlement of dust collecting plate 26, utilize waste gas adsorption box 16 and active carbon purification net 19 to absorb the toxic gas in the waste gas, utilize out tuber pipe 21 to discharge into the atmosphere with the air after purifying, thereby reach this laser cutting machine and have the function of raw materials of absorption and waste gas complete absorption.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (1)

1. The utility model provides a laser cutting machine with raw materials and waste gas are retrieved function completely, includes supporting leg (1), its characterized in that: the upper surface of the supporting leg (1) is fixedly connected with a main body box (2), the top of the main body box (2) is fixedly connected with an operation platform (3), the upper surface of the operation platform (3) is provided with a laser cutting machine (4), the lower surface of the operation platform (3) is fixedly connected with a vertical supporting rod (5), the bottom end of the vertical supporting rod (5) is fixedly connected with a first chute (6), the side surface of the vertical supporting rod (5) is fixedly connected with a spray head (7), the water inlet end of the spray head (7) is fixedly connected with a water supply branch pipe (8), the other end of the water supply branch pipe (8) is fixedly connected with a water supply pipe (9), the back surface of the main body box (2) is fixedly connected with a second chute (10), the insides of the first chute (6) and the second chute (10) are both slidably connected with a waste collecting tank (11), and the inner wall of the main body box (2) is fixedly connected with a shelf (12), the upper surface of the shelf (12) is fixedly connected with a damping plate (13), the upper surface of the damping plate (13) is fixedly connected with a first fan (14), the inner bottom wall of the main body box (2) is respectively and fixedly connected with a dust separation box (15), a waste gas adsorption box (16) and a damping table (17), the inner top wall of the waste gas adsorption box (16) is fixedly connected with a slider groove (18), the interior of the slider groove (18) is slidably connected with an activated carbon purification net (19), the upper surface of the damping table (17) is fixedly connected with a second fan (20), and an air outlet of the second fan (20) is in threaded connection with an air outlet pipe (21); the water supply pipe (9) and the air outlet pipe (21) extend rightwards and penetrate through the side face of the main box (2), the water supply pipe (9) is communicated with external water supply, the spray heads (7) adopt hidden spray heads embedded in the vertical supporting rods (5), and the number of the spray heads (7) is a plurality of and is uniformly arranged on the vertical supporting rods (5); a filter screen (22) for blocking large-particle-size dust is inserted into the upper surface of the second chute (10), a handle is fixedly connected to the top end of the filter screen (22), an opening and a groove which are matched with the filter screen (22) are formed in the upper surfaces of the operating platform (3) and the second chute (10) respectively, and a hole for allowing waste to fall is formed in the upper surface of the operating platform (3); an air outlet of the first fan (14) is vertically downward, an air inlet of the first fan (14) is matched with the position of the filter screen (22), and ventilation pipelines (23) are in threaded connection among the first fan (14), the dust separation box (15), the waste gas adsorption box (16) and the second fan (20); an opening is formed in the bottom of the dust separation box (15), a plurality of blocking plates (24) are arranged inside the dust separation box (15), and the blocking plates (24) are arranged in a vertically staggered mode; the bottom fixedly connected with third spout (25) of dust separator box (15), the inside sliding connection of third spout (25) has dust collecting plate (26), and the equal fixedly connected with in both ends of dust collecting plate (26) is used for sealed rubber gasket (27), dust separator box (15) are the rhombus, the power of second fan (20) satisfies the requirement of waste gas flow speed, the positive rotation of main part case (2) is connected with the chamber door of being convenient for open the box, the positive fixedly connected with of chamber door is used for opening the handle of chamber door.
CN202010309305.6A 2020-04-20 2020-04-20 Laser cutting machine with complete recovery function of raw materials and waste gas Active CN111633323B (en)

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CN111633323B true CN111633323B (en) 2022-03-25

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CN113714630B (en) * 2021-11-01 2022-02-08 江苏润杨机器人有限公司 Intelligent environment-friendly industrial laser cutting robot

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CN110842380A (en) * 2019-11-22 2020-02-28 苏州市金典精密制造有限公司 Cutting equipment for sheet metal working

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