CN105818001A - Integrated grinding and polishing dust collector - Google Patents
Integrated grinding and polishing dust collector Download PDFInfo
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- CN105818001A CN105818001A CN201610262812.2A CN201610262812A CN105818001A CN 105818001 A CN105818001 A CN 105818001A CN 201610262812 A CN201610262812 A CN 201610262812A CN 105818001 A CN105818001 A CN 105818001A
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- 239000000428 dust Substances 0.000 title claims abstract description 204
- 238000005498 polishing Methods 0.000 title claims abstract description 68
- 238000002347 injection Methods 0.000 claims abstract description 10
- 239000007924 injection Substances 0.000 claims abstract description 10
- 238000007664 blowing Methods 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims 3
- 239000000203 mixture Substances 0.000 claims 1
- 238000009825 accumulation Methods 0.000 abstract description 22
- 208000028571 Occupational disease Diseases 0.000 abstract description 5
- 230000009323 psychological health Effects 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000004630 mental health Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000007517 polishing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0039—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices
- B01D46/0041—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with flow guiding by feed or discharge devices for feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/58—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
- B01D46/70—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter
- B01D46/72—Regeneration of the filtering material or filter elements inside the filter by acting counter-currently on the filtering surface, e.g. by flushing on the non-cake side of the filter with backwash arms, shoes or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
Description
技术领域technical field
本发明涉及打磨抛光加工技术领域，尤其是指一种一体式打磨抛光除尘器。The invention relates to the technical field of grinding and polishing, in particular to an integrated grinding and polishing dust collector.
背景技术Background technique
五金制品在生产制造中，打磨抛光是一道重要的工序，可以增加五金制品表面的光洁度，提升产品档次。五金制品在打磨抛光的生产过程中会产生大量的铁屑和粉尘，严重危害操作工人的身体健康，增加了职业病的发生机率。In the production and manufacture of hardware products, grinding and polishing is an important process, which can increase the surface finish of hardware products and improve product grades. During the grinding and polishing process of hardware products, a large amount of iron filings and dust will be generated, which seriously endangers the health of operators and increases the probability of occupational diseases.
目前国内打磨抛光行业大多仍采用砖石结构加风机直排方式除尘，砖石结构加风机直排，除尘效率差。环境污染严重，易发生粉尘爆炸等事故。加工产生的粉尘散乱排放，严重污染了周边环境，与国家相关法律法规相违背。为了减少污染和保护工人健康同时提高产品质量，提高生产效率；现有的抛光打磨设备粉尘收集困难，费时费力，浪费公司人力资源，工程量大，投资成本高，布局杂乱，收效甚微。因此，设计一种能够很好地解决上述问题的除尘器是十分必要的。At present, most of the domestic grinding and polishing industry still adopts the masonry structure plus fan direct discharge method to remove dust. The masonry structure plus fan direct discharge has poor dust removal efficiency. The environment is seriously polluted, and accidents such as dust explosions are prone to occur. The dust generated by processing is scattered and discharged, seriously polluting the surrounding environment, which is in violation of relevant national laws and regulations. In order to reduce pollution and protect workers' health while improving product quality and production efficiency; the existing polishing and grinding equipment is difficult to collect dust, which is time-consuming and labor-intensive, wastes human resources of the company, has a large amount of engineering, high investment costs, messy layout, and little effect. Therefore, it is very necessary to design a dust collector that can well solve the above problems.
发明内容Contents of the invention
本发明针对现有技术的问题提供一种提供结构设计合理、体积小、除尘效果好、成本低的一体式打磨抛光除尘器。Aiming at the problems of the prior art, the present invention provides an integrated grinding and polishing dust collector with reasonable structural design, small volume, good dust removal effect and low cost.
为了解决上述技术问题，本发明采用如下技术方案：In order to solve the above technical problems, the present invention adopts the following technical solutions:
一体式打磨抛光除尘器，包括有箱式机架、打磨抛光机和控制电箱，所述箱式机架的下端内部设置有吸尘装置，所述打磨抛光机和吸尘装置分别与控制电箱电连接；所述打磨抛光机设置于吸尘装置的吸尘入口前方，所述箱式机架的上端设置为积尘滤腔，所述吸尘装置的出风口与积尘滤腔连通，所述积尘滤腔的下方设置有积尘器，所述积尘滤腔的顶部设置有多根粉尘滤芯和喷吹管，所述喷吹管的进气端处安装有控制喷吹管进气的脉冲电磁阀，所述喷吹管上设有多个与粉尘滤芯一一对应喷吹的喷嘴。The integrated grinding and polishing dust collector includes a box-type frame, a grinding and polishing machine and a control electric box. A dust suction device is arranged inside the lower end of the box-type frame. The box is electrically connected; the grinding and polishing machine is arranged in front of the dust suction inlet of the dust suction device, the upper end of the box-type frame is set as a dust accumulation filter cavity, and the air outlet of the dust suction device is connected with the dust accumulation filter cavity. A dust accumulator is arranged below the dust accumulation filter chamber, and a plurality of dust filter elements and blowing pipes are arranged on the top of the dust accumulation filter chamber, and a pulse for controlling the air intake of the blowing pipe is installed at the air inlet end of the blowing pipe. A solenoid valve, the blowing pipe is provided with a plurality of spray nozzles corresponding to the dust filter element one by one.
其中，所述积尘滤腔的内部还设置有储气罐，所述储气罐的出气口与脉冲电磁阀连接，所述箱式机架的顶部设有控制电磁阀定时开启的阀门控制器。Wherein, the inside of the dust accumulation filter cavity is also provided with an air storage tank, the air outlet of the air storage tank is connected with the pulse electromagnetic valve, and the top of the box-type frame is provided with a valve controller for controlling the timing opening of the electromagnetic valve .
其中，所述吸尘装置包括有除尘风机、除尘风管和捕尘器，所述除尘风机的进风口通过除尘风管与捕尘器连通，除尘风机的出风口连接有插入积尘滤腔中的排气方管，所述排气方管上设置有消音板。Wherein, the dust suction device includes a dust removal fan, a dust removal air pipe and a dust collector, the air inlet of the dust removal fan is connected with the dust collector through the dust removal air pipe, and the air outlet of the dust removal fan is connected with a The exhaust square pipe is provided with a sound-absorbing plate on the exhaust square pipe.
其中，捕尘器包括背板以及固定于背板两侧的捕尘侧板，两捕尘侧板与背板构成捕尘腔体，所述背板的后侧设置有与除尘风管连接的第一捕尘罩，所述捕尘腔体的下端部设置有用于盛接碎屑的集屑抽屉，所述集屑抽屉卡在两块捕尘侧板之间，所述集屑抽屉的上端面设置为格栅网板。Wherein, the dust collector includes a back plate and dust-collecting side plates fixed on both sides of the back plate, the two dust-catching side plates and the back plate form a dust-collecting chamber, and the rear side of the back plate is provided with a The first dust collection cover, the lower end of the dust collection chamber is provided with a dust collection drawer for receiving debris, and the dust collection drawer is stuck between two dust collection side plates, and the top of the dust collection drawer is The end faces are set as grid mesh panels.
进一步的，所述捕尘腔体的上端部设置有一弧形挡屑板，所述弧形挡屑板与捕尘腔体固定连接构成一密封捕尘腔。Further, the upper end of the dust-collecting cavity is provided with an arc-shaped chip baffle, and the arc-shaped chip-stop is fixedly connected with the dust-collecting cavity to form a sealed dust-collecting cavity.
再进一步的，所述密封捕尘腔的前端朝下设置有若干吸尘通孔，在密封捕尘腔的后端设置有与除尘风管连接的第二捕尘罩。Still further, the front end of the sealed dust-collecting chamber is downwardly provided with a plurality of dust-absorbing through-holes, and the rear end of the sealed dust-collecting chamber is provided with a second dust-collecting cover connected to the dust-removing air duct.
其中，所述积尘器包括有积尘桶和集尘漏斗，所述积尘桶置于箱式机架的下端内部，所述集尘漏斗设置于粉尘滤芯的下方，且集尘漏斗的下端部与积尘桶可拆卸连接。Wherein, the dust accumulator includes a dust accumulation bucket and a dust collection funnel, the dust accumulation bucket is placed inside the lower end of the box-type frame, the dust collection funnel is arranged below the dust filter core, and the lower end of the dust collection funnel The part is detachably connected with the dust bucket.
其中，所述打磨抛光机为双头抛光机，所述双头抛光机包括内置有抛光电机的抛光机架，所述抛光机架的左右两端分别水平伸出有抛光转轴，抛光转轴上可拆安装有抛光轮。Wherein, the grinding and polishing machine is a double-head polishing machine, and the double-head polishing machine includes a polishing frame with a built-in polishing motor. The left and right ends of the polishing frame extend horizontally respectively with polishing shafts, and the polishing shafts can be Disassemble with polishing wheel.
其中，所述箱式机架的顶部设置有用于照明补光的LED灯管和送风扇，所述LED灯管和送风扇分别与控制电箱电连接。Wherein, the top of the box-type frame is provided with an LED light tube and a blower fan for lighting supplementary light, and the LED light tube and the blower fan are respectively electrically connected to the control electric box.
本发明的有益效果：Beneficial effects of the present invention:
本发明提供的一体式打磨抛光除尘器，包括有箱式机架、打磨抛光机和控制电箱，所述箱式机架的下端内部设置有吸尘装置，打磨抛光机设置于吸尘装置的吸尘入口前方，箱式机架的上端设置为积尘滤腔，积尘滤腔的下方设置有积尘器，积尘滤腔的顶部设置有多根粉尘滤芯和喷吹管，喷吹管的进气端处安装有控制喷吹管进气的脉冲电磁阀，所述喷吹管上设有多个与粉尘滤芯一一对应喷吹的喷嘴。在进行打磨抛光工作时，含尘气体从吸尘入口进入吸尘装置，然后吸附在粉尘滤芯的外表上，经过滤后干净的气体透过粉尘滤芯从顶部排出。随着过滤工况持续，积聚在粉尘滤芯外表面上的粉尘将越积越多，利用压缩空气对粉尘滤芯进行脉冲清灰，吹落下的粉尘积聚于积尘器中，使粉尘得到有效收集，集中统一处理，从而保护了工人的身心健康，降低了职业病的发生机率。The integrated grinding and polishing dust remover provided by the present invention includes a box-type frame, a grinding and polishing machine and a control electric box. In front of the dust suction inlet, the upper end of the box-type frame is set as a dust accumulation filter cavity, and a dust accumulation device is set under the dust accumulation filter cavity. A pulse solenoid valve for controlling the air intake of the blowing pipe is installed at the gas end, and the blowing pipe is provided with a plurality of nozzles which correspond to the dust filter elements one by one. During the grinding and polishing work, the dust-laden gas enters the dust collection device from the dust suction inlet, and then adsorbs on the surface of the dust filter element, and the filtered clean gas passes through the dust filter element and is discharged from the top. As the filtering condition continues, the dust accumulated on the outer surface of the dust filter will accumulate more and more. Use compressed air to perform pulse cleaning on the dust filter, and the blown dust will accumulate in the dust collector, so that the dust can be effectively collected. Centralized and unified processing protects the physical and mental health of workers and reduces the incidence of occupational diseases.
附图说明Description of drawings
图1为本发明中的一体式打磨抛光除尘器的结构示意图。Fig. 1 is a schematic structural view of the integrated grinding and polishing dust remover in the present invention.
图2为本发明中的一体式打磨抛光除尘器隐藏顶板时的结构示意图。Fig. 2 is a structural schematic diagram of the integrated grinding and polishing dust remover in the present invention when the top plate is hidden.
图3为本发明中的一体式打磨抛光除尘器隐藏顶板及侧板时的结构示意图。Fig. 3 is a structural schematic diagram of the integrated grinding and polishing dust remover in the present invention when the top plate and side plates are hidden.
图4为本发明中捕尘器的结构示意图。Fig. 4 is a structural schematic diagram of the dust catcher in the present invention.
图5为本发明中捕尘器在另一视角的结构示意图。Fig. 5 is a structural schematic diagram of the dust collector in another perspective according to the present invention.
图6为本发明中吸尘装置的结构示意图。Fig. 6 is a structural schematic diagram of the dust suction device in the present invention.
在图1至图6中的附图标记包括：Reference numerals in FIGS. 1 to 6 include:
1—箱式机架；1—Box rack;
2—打磨抛光机21—抛光机架22—抛光转轴23—抛光轮；2—grinding and polishing machine 21—polishing frame 22—polishing rotating shaft 23—polishing wheel;
3—控制电箱；3—control electric box;
4—吸尘装置41—除尘风机42—除尘风管；4—dust suction device 41—dust removal fan 42—dust removal air duct;
43—捕尘器431—背板432—捕尘侧板；43—dust catcher 431—back plate 432—dust catch side plate;
44—排气方管45—第一捕尘罩46—集屑抽屉；44—exhaust square pipe 45—the first dust collection cover 46—dust collection drawer;
47—弧形挡屑板48—吸尘通孔49—第二捕尘罩；47—curved chip baffle 48—dust suction through hole 49—second dust collection cover;
5—积尘滤腔6—粉尘滤芯7—喷吹管；5—dust filter cavity 6—dust filter element 7—injection pipe;
8—脉冲电磁阀9—喷嘴10—储气罐；8—pulse solenoid valve 9—nozzle 10—air storage tank;
11—阀门控制器12—积尘桶13—集尘漏斗；11—valve controller 12—dust bucket 13—dust funnel;
14—LED灯管15—送风扇。14—LED lamp tube 15—supply fan.
具体实施方式detailed description
为了便于本领域技术人员的理解，下面结合实施例与附图对本发明作进一步的说明，实施方式提及的内容并非对本发明的限定。以下结合附图对本发明进行详细的描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below in conjunction with the accompanying drawings.
本发明所提供的一体式打磨抛光除尘器，包括有箱式机架1、打磨抛光机2和控制电箱3，所述箱式机架1包括方通支架、顶板及若干围板，其表面进行喷漆处理，所述顶板为过滤网板，过滤后干净的气体从顶板直接排出；所述围板采用A3冷板激光切割、折弯而成，通过螺丝紧固组装而成框架式结构，美观大方，占地面积小。所述箱式机架1的下端内部设置有吸尘装置4，所述打磨抛光机2和吸尘装置4分别与控制电箱3电连接；所述打磨抛光机2设置于吸尘装置4的吸尘入口前方，所述箱式机架1的上端设置为积尘滤腔5，所述吸尘装置4的出风口与积尘滤腔5连通，所述积尘滤腔5的下方设置有积尘器，所述积尘滤腔5的顶部设置有多根粉尘滤芯6和喷吹管7，所述喷吹管7的进气端处安装有控制喷吹管7进气的脉冲电磁阀8，所述喷吹管7上设有多个与粉尘滤芯6一一对应喷吹的喷嘴9。The integrated grinding and polishing dust remover provided by the present invention includes a box-type frame 1, a grinding and polishing machine 2 and a control electric box 3. Paint spraying treatment is carried out, the top plate is a filter plate, and the filtered clean gas is directly discharged from the top plate; the surrounding plate is made of A3 cold plate laser cutting and bending, and is assembled by screw fastening to form a frame structure, which is beautiful Generous, small footprint. The lower end of the box-type frame 1 is provided with a dust suction device 4 inside, and the polishing machine 2 and the dust suction device 4 are electrically connected to the control electric box 3 respectively; In front of the dust suction inlet, the upper end of the box-type frame 1 is set as a dust accumulation filter cavity 5, the air outlet of the dust suction device 4 communicates with the dust accumulation filter cavity 5, and the bottom of the dust accumulation filter cavity 5 is provided with Dust accumulator, the top of the dust accumulation filter chamber 5 is provided with a plurality of dust filter elements 6 and blowing pipes 7, and a pulse solenoid valve 8 for controlling the air intake of the blowing pipe 7 is installed at the air inlet end of the blowing pipe 7, so The blowing pipe 7 is provided with a plurality of nozzles 9 corresponding to the dust filter element 6 for spraying one by one.
在进行打磨抛光工作时，含尘气体从吸尘入口进入吸尘装置4，然后粉尘吸附在粉尘滤芯6的外表上，经过滤后干净的气体透过粉尘滤芯6从顶部排出。随着过滤工况持续，积聚在粉尘滤芯6外表面上的粉尘将越积越多，利用压缩空气通过喷嘴9对粉尘滤芯6进行脉冲清灰，吹落下的粉尘积聚于积尘器中，待积尘器积满粉尘后清空；这样可使粉尘得到有效收集，方便集中统一处理，从而保护了工人的身心健康，降低了职业病的发生机率。本发明具有结构设计合理、体积小、除尘效果好、成本低的优点。During the grinding and polishing work, the dusty gas enters the dust collection device 4 from the dust suction inlet, and then the dust is adsorbed on the surface of the dust filter element 6, and the filtered clean gas passes through the dust filter element 6 and is discharged from the top. As the filtering condition continues, the dust accumulated on the outer surface of the dust filter element 6 will accumulate more and more, and the dust filter element 6 will be pulse-cleaned by using compressed air through the nozzle 9, and the blown-down dust will accumulate in the dust accumulator for waiting The dust accumulator is emptied after it is full of dust; in this way, the dust can be collected effectively, which is convenient for centralized and unified treatment, thereby protecting the physical and mental health of workers and reducing the incidence of occupational diseases. The invention has the advantages of reasonable structural design, small volume, good dust removal effect and low cost.
在本发明中，所述积尘滤腔5的内部还设置有储气罐10，所述储气罐10的出气口与脉冲电磁阀8连接，所述箱式机架1的顶部设有控制电磁阀定时开启的阀门控制器11。所述储气罐10内储存有压缩气体，通过阀门控制器11设定喷吹频率，实现脉冲自动化在线定时清灰，省时省力。工作时，首先向储气罐10内充入压缩空气，压缩空气在脉冲电磁阀8的控制下，进入喷吹管内，最终压缩空气从喷嘴9喷出至粉尘滤芯6内，此过程为自动控制。In the present invention, the inside of the dust filter cavity 5 is also provided with an air storage tank 10, the gas outlet of the air storage tank 10 is connected to the pulse solenoid valve 8, and the top of the box-type frame 1 is provided with a control The valve controller 11 that solenoid valve is opened regularly. Compressed gas is stored in the gas storage tank 10, and the injection frequency is set through the valve controller 11 to realize pulse automatic online timing cleaning, which saves time and effort. When working, first fill the air storage tank 10 with compressed air, the compressed air enters the blowing pipe under the control of the pulse solenoid valve 8, and finally the compressed air is sprayed from the nozzle 9 into the dust filter element 6, this process is automatically controlled .
在本发明中，所述吸尘装置4包括有除尘风机41、除尘风管42和捕尘器43，所述除尘风机41的进风口通过除尘风管42与捕尘器43连通，除尘风机41的出风口连接有插入积尘滤腔5中的排气方管44，所述排气方管44上设置有消音板（在图中未标出）。除尘风机41高速运转时，通过捕尘器43将含有粉尘的空气吸入，然后通过排气方管44输入至积尘滤腔5中；在除尘风机41的出风口处设置消音板有效降低工作过程中产生的噪音。In the present invention, the dust suction device 4 includes a dust removal fan 41, a dust removal air duct 42 and a dust catcher 43, the air inlet of the dust removal fan 41 communicates with the dust collector 43 through the dust removal air duct 42, and the dust removal fan 41 The air outlet of the air outlet is connected with an exhaust square pipe 44 inserted into the dust accumulation filter chamber 5, and the exhaust square pipe 44 is provided with a sound-absorbing plate (not marked in the figure). When the dust removal fan 41 is running at high speed, the dust-containing air is inhaled through the dust collector 43, and then input into the dust accumulation filter chamber 5 through the exhaust square pipe 44; a sound-absorbing plate is installed at the air outlet of the dust removal fan 41 to effectively reduce the working process. the noise produced.
在本发明中，捕尘器43包括背板431以及固定于背板431两侧的捕尘侧板432，两捕尘侧板432与背板431构成捕尘腔体，所述背板431的后侧设置有与除尘风管42连接的第一捕尘罩45，第一捕尘罩3正对抛光轮23的一侧，使靠近工人面部的细微粉尘得到有效的捕集，从而保护了工人的身心健康。所述捕尘腔体的下端部设置有用于盛接碎屑的集屑抽屉46，所述集屑抽屉46卡在两块捕尘侧板432之间，在打磨抛光过程中产生较大的碎屑被积集到集屑抽屉46上，当碎屑积聚到一定的程度，把集屑抽屉46抽拉出来倒掉碎屑即可，方便清洁。利用集屑抽屉4盛接碎屑可省去工人清扫工作量，有效改善工作区域环境，保护工人的身心健康。所述集屑抽屉46的上端面设置为格栅网板。所述格栅网板上相互错交排布有若干个格栅孔，碎屑从格栅孔进入集屑抽屉46中。所述格栅网板一方面可以防止五金件掉落集屑抽屉46中，另一方面便于查看碎屑堆积情况。In the present invention, the dust catcher 43 includes a back plate 431 and dust-collecting side plates 432 fixed on both sides of the back plate 431. The two dust-catching side plates 432 and the back plate 431 constitute a dust-collecting cavity. The back plate 431 The rear side is provided with the first dust collection cover 45 connected with the dust removal air duct 42. The first dust collection cover 3 is facing the side of the polishing wheel 23, so that the fine dust close to the worker's face can be effectively collected, thereby protecting the workers. physical and mental health. The lower end of the dust-collecting chamber is provided with a chip-collecting drawer 46 for receiving chips, and the chip-collecting drawer 46 is stuck between two dust-catching side plates 432, and larger chips are generated during the grinding and polishing process. Chips are accumulated on the chip-collecting drawer 46, and when the chips accumulate to a certain extent, the chip-collecting drawer 46 is pulled out and the chips are drained, which is convenient for cleaning. Utilizing the crumb collecting drawer 4 to hold and collect crumbs can save workers' cleaning workload, effectively improve the working area environment, and protect workers' physical and mental health. The upper end surface of the crumb collecting drawer 46 is set as a grid mesh plate. Several grid holes are arranged in a staggered manner on the grid net plate, and debris enters the chip collection drawer 46 from the grid holes. On the one hand, the grid mesh can prevent the hardware from falling into the crumb collecting drawer 46 , and on the other hand, it is convenient to check the accumulation of crumbs.
进一步的，所述捕尘腔体的上端部设置有一弧形挡屑板47，弧形挡屑板47可阻挡在打磨抛光过程中飞溅起来的碎屑；所述弧形挡屑板48与捕尘腔体固定连接构成一密封捕尘腔。再进一步的，所述密封捕尘腔的前端朝下设置有若干吸尘通孔48，在密封捕尘腔的后端设置有与除尘风管42连接的第二捕尘罩49。所述第二捕尘罩49位于第一捕尘罩45的上方，在打磨操作过程中扬起来的含尘气体通过吸尘通孔吸入密封捕尘腔中，因此在打磨操作过程中进行两次捕尘，细微粉尘得到有效的捕集，打磨区域灰尘得到有效改善，减少员工灰尘的摄入量，身心健康得到可观的保障，可降低职业病的发生机率。Further, the upper end of the dust-catching chamber is provided with an arc-shaped chip baffle 47, which can block debris splashed during the grinding and polishing process; The dust cavity is fixedly connected to form a sealed dust collection cavity. Still further, the front end of the sealed dust collection chamber faces downwards to provide a number of dust suction through holes 48, and the rear end of the sealed dust collection chamber is provided with a second dust collection cover 49 connected to the dust removal air pipe 42. The second dust-collecting cover 49 is located above the first dust-collecting cover 45, and the dust-laden gas raised during the grinding operation is inhaled into the sealed dust-collecting chamber through the dust-absorbing through hole. Dust capture, the fine dust is effectively captured, the dust in the grinding area is effectively improved, the dust intake of employees is reduced, the physical and mental health is considerably guaranteed, and the incidence of occupational diseases can be reduced.
在本发明中，所述积尘器包括有积尘桶12和集尘漏斗13，所述积尘桶12置于箱式机架1的下端内部，所述集尘漏斗13设置于粉尘滤芯6的下方，且集尘漏斗13的下端部与积尘桶12可拆卸连接。被喷吹管7吹落的粉尘沉积于集尘漏斗13上，然后再从集尘漏斗13上滑入积尘桶12中，待积尘器积满粉尘后将积尘桶12取出清空粉尘。In the present invention, the dust accumulator includes a dust accumulation bucket 12 and a dust collection funnel 13, the dust accumulation bucket 12 is placed inside the lower end of the box-type frame 1, and the dust collection funnel 13 is arranged on the dust filter element 6 and the lower end of the dust collecting funnel 13 is detachably connected with the dust bucket 12. The dust blown off by the blowing pipe 7 is deposited on the dust collecting funnel 13, and then slides into the dust collecting bucket 12 from the dust collecting funnel 13. After the dust collecting device is full of dust, the dust collecting bucket 12 is taken out to empty the dust.
在本发明中，所述打磨抛光机2为双头抛光机，所述双头抛光机包括内置有抛光电机的抛光机架21，所述抛光机架21的左右两端分别水平伸出有抛光转轴22，抛光转轴22上可拆安装有抛光轮23。两个抛光轮23采用同一个电动机作为驱动装置，结构紧凑，占地面积小，而且两个抛光轮23安装在水平布置的一根抛光转轴22上，在负载不平衡的情况下，抛光机的运行稳定性较好。所述抛光轮23可以更换，增加了操作的便捷性。In the present invention, the grinding and polishing machine 2 is a double-head polishing machine, and the double-head polishing machine includes a polishing frame 21 with a built-in polishing motor. The rotating shaft 22 is detachably equipped with a polishing wheel 23 on the polishing rotating shaft 22 . The two polishing wheels 23 adopt the same motor as the driving device, which has a compact structure and a small footprint, and the two polishing wheels 23 are installed on a polishing rotating shaft 22 arranged horizontally. The running stability is better. The polishing wheel 23 can be replaced, which increases the convenience of operation.
在本发明中，所述箱式机架1的顶部设置有用于照明补光的LED灯管14和送风扇15，所述LED灯管14和送风扇15分别与控制电箱3电连接。箱式机架1的顶部自带送风和照明系统，人性化设计给员工创造了一个良好的工作环境，提高了员工的工作效率。In the present invention, the top of the box-type frame 1 is provided with an LED light tube 14 and a blower fan 15 for lighting supplementary light, and the LED light tube 14 and the blower fan 15 are electrically connected to the control electric box 3 respectively. The top of the box rack 1 has its own air supply and lighting system. The humanized design creates a good working environment for employees and improves their work efficiency.
以上所述，仅是本发明较佳实施例而已，并非对本发明作任何形式上的限制，虽然本发明以较佳实施例公开如上，然而并非用以限定本发明，任何熟悉本专业的技术人员，在不脱离本发明技术方案范围内，当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例，但凡是未脱离本发明技术方案内容，依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰，均属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field , without departing from the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution of the present invention, the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the embodiments all belong to the scope of the technical solution of the present invention.
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| CN108723957A (en) * | 2018-05-23 | 2018-11-02 | 嘉善信倍力机械有限公司 | A kind of wet type polishing table |
| CN109397098A (en) * | 2018-10-29 | 2019-03-01 | 广东居峰环保科技有限公司 | A kind of dust exhaust apparatus of string polishing |
| CN111230696A (en) * | 2018-11-09 | 2020-06-05 | 深圳市鑫六福珠宝有限公司 | Modular polishing machine |
| CN110315410A (en) * | 2019-04-17 | 2019-10-11 | 苏州升航新材料科技有限公司 | A kind of grinding device of the power generation fan blade with stability |
| CN110153867A (en) * | 2019-06-24 | 2019-08-23 | 张桂莲 | Intelligent precise machinery part surface processing unit |
| CN110757311A (en) * | 2019-10-28 | 2020-02-07 | 茅台学院 | Computer auxiliary equipment applied to mechanical polishing |
| CN112192407A (en) * | 2020-11-05 | 2021-01-08 | 台州旭钧环保科技有限公司 | Four-station polishing dust remover |
| CN112975554A (en) * | 2021-03-04 | 2021-06-18 | 江苏松田数控科技有限公司 | Effective chip-breaking-prevention splashing mechanism applied to numerical control machine tool |
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