CN111631953A - Full-automatic production line and production process of rehmannia root traditional Chinese medicine decoction pieces - Google Patents
Full-automatic production line and production process of rehmannia root traditional Chinese medicine decoction pieces Download PDFInfo
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- CN111631953A CN111631953A CN202010455803.1A CN202010455803A CN111631953A CN 111631953 A CN111631953 A CN 111631953A CN 202010455803 A CN202010455803 A CN 202010455803A CN 111631953 A CN111631953 A CN 111631953A
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Abstract
The invention provides a full-automatic production line of rehmannia root traditional Chinese medicine decoction pieces, which comprises a sorting machine, a cleaning machine, a draining machine, a cooking machine, a drying machine, a slicing machine, a stir-frying machine, a drying machine, a screening quality inspection table, a packaging machine, an automatic control operation table and a remote inspection terminal. The production line of the rehmannia root traditional Chinese medicine decoction pieces is intelligently improved, the connection among all the working procedures is enhanced, the centralized control is carried out through the automatic control operation table, the production efficiency is improved, the production cost is saved, and the production quality is guaranteed; the remote inspection terminal is arranged, so that real-time monitoring is realized, operation in a reasonable range of each process is guaranteed, and accidents are avoided; the production process of the rehmannia root traditional Chinese medicine decoction pieces is improved, the doping of other medicine components is avoided, and the original taste and flavor of the rehmannia root traditional Chinese medicine decoction pieces are kept.
Description
Technical Field
The invention belongs to the technical field of processing of traditional Chinese medicine decoction pieces, and particularly relates to a full-automatic production line and a production process of rehmannia traditional Chinese medicine decoction pieces.
Background
The traditional Chinese medicine decoction pieces are prepared from traditional Chinese medicines according to the traditional Chinese medicine theory and the traditional Chinese medicine preparation method, and can be directly used as traditional Chinese medicines in traditional Chinese medicine clinical practice. The concept shows that the traditional Chinese medicine and the traditional Chinese medicine decoction pieces have no absolute limit, and the traditional Chinese medicine decoction pieces comprise part of traditional Chinese medicine slices processed by the production place, original-shape traditional Chinese medicine decoction pieces and decoction pieces processed by cutting and processing. The first two types of administration should be regarded as Chinese herbs, and they are understood as decoction pieces in the formulation and preparation according to the theory of traditional Chinese medicine.
The concept of decoction pieces in the sense of management is understood as follows: "according to the need of blending or preparation, the pure medicinal materials processed by the producing area are further cut and processed into finished products called as Chinese herbal pieces".
Rehmannia glutinosa, Scrophulariaceae, rehmannia glutinosa, perennial herbs, have a height of up to 30 cm, fleshy root and stem, are fresh yellow, and have purple red stems under cultivation conditions. The diameter can reach 5.5 cm, the leaves are oval to oblong, the veins are sunken on the upper surface, flowers are slightly arranged into a general inflorescence at the top of the stem, the corolla is purplish red, the interior is yellowish purple, the medicine chamber is rectangular and circular, the capsule is oval to oblong, and the flowering period is 4-7 months.
The ecological cycle is born on hillside and roadside wasteland with the altitude of 50-1100 m. The root of underground root tuber is yellow-white, so the root of the root tuber is one of the traditional Chinese medicines, and the earliest classics is recorded in Shen nong Ben Cao Jing. The method comprises the following steps: fresh rehmannia root, dry rehmannia root and prepared rehmannia root have great difference in property and efficacy, and are classified according to the efficacy of the Chinese materia medica: fresh rehmannia root is a heat-clearing and blood-cooling medicine; shu Di Huang is tonifying drug.
In addition, the invention discloses a preparation process of prepared rehmannia root Chinese herbal pieces with a Chinese patent publication number of CN108938811A, which comprises the steps of taking rehmannia root raw medicines with corresponding weight parts, manually finishing, removing impurities, and filling the materials into a special container for inspection; soaking the cleaned rehmannia root technical material in deionized water, adding a proper amount of lignin and cellulose in the deionized water, and the like. However, the existing production of rehmannia root traditional Chinese medicine decoction pieces has the problems that the production process can not be intelligently controlled and the loss of rehmannia root medicine components in the production process is more.
Therefore, the invention is very necessary to provide a full-automatic production line and a production process of rehmannia root traditional Chinese medicine decoction pieces.
Disclosure of Invention
In order to solve the technical problems, the invention provides a full-automatic production line of rehmannia root traditional Chinese medicine decoction pieces and a production process thereof, which aim to solve the problems that the existing production process of the rehmannia root traditional Chinese medicine decoction pieces cannot be intelligently controlled and the rehmannia root medicine component is more lost in the production process.
A full-automatic production line for rehmannia root traditional Chinese medicine decoction pieces comprises a sorting machine, a cleaning machine, a draining machine, a cooking machine, a drying machine, a slicing machine, a stir-frying machine, an airing machine, a screening quality inspection table, a packaging machine, an automatic control operation table and a remote inspection terminal, wherein the sorting machine, the cleaning machine, the draining machine, the cooking machine, the drying machine, the slicing machine, the stir-frying machine, the airing machine, the screening quality inspection table and the packaging machine are respectively and electrically connected with the automatic control operation table; the automatic control console is connected with the remote inspection terminal through WiFi.
Preferably, the remote inspection terminal is a mobile phone or a mobile computer with an Android operating system.
Preferably, the cleaning machine and the draining machine are connected through a pipeline by a high-pressure pump.
In addition, the invention also provides a full-automatic production process of the rehmannia root traditional Chinese medicine decoction pieces, which specifically comprises the following steps:
s101: sorting and removing impurities of rehmannia root raw medicines;
s102: cleaning a rehmannia original drug;
s103: draining the rehmannia root raw material;
s104: cooking dried rehmannia slices;
s105: drying the dried rehmannia slices;
s106: slicing dried rehmannia;
s107: processing rehmannia root Chinese medicinal decoction pieces;
s108: airing rehmannia root Chinese medicinal decoction pieces;
s109: screening and quality testing of rehmannia root Chinese medicinal decoction pieces;
s1010: and (5) packaging the rehmannia root traditional Chinese medicine decoction pieces.
Preferably, in step S101, the rehmannia root raw material is poured into a sorting machine for sorting, and meanwhile, manual finishing is performed to remove impurities.
Preferably, in step S102, the rehmannia glutinosa libosch technical material qualified by the above inspection is conveyed to a cleaning machine for stirring and cleaning, wherein the stirring speed is 200-600 rpm, until the water in the cleaning machine is not turbid, and soil and impurities are removed.
Preferably, in step S103, the above xanthate is taken out, and then placed in a draining machine for draining, a draining plate of the draining machine rotates at a speed of 30-50 circles per minute until no water drops on the surface of the original rehmannia glutinosa drug, and the obtained rehmannia glutinosa drug is transferred into a special container for inspection to obtain a rehmannia glutinosa draining tablet.
Preferably, in step S104, the rehmannia root draining tablet in step S103 is placed in a cooking machine for cooking, the cooking temperature is 90-115 ℃, the time is 1-2 hours, and the rehmannia root raw drug is taken out when the inside and the outside are steamed to be moist black.
Preferably, in step S105, the steamed rehmannia root original drug is spread in a baking pan, the thickness of the spread rehmannia root original drug is 5-8 cm, and the rehmannia root original drug is placed in a dryer for drying, wherein the drying temperature is 30-50 ℃ until the rehmannia root original drug is dried to be seven-dry.
Preferably, in step S106, the rehmannia root tablet obtained in step S105 is conveyed to a slicer to be sliced, and the thickness of the rehmannia root tablet is controlled to be 2-5 mm.
Preferably, in step S107, when the temperature of the roasting machine reaches 400-500 ℃, the rehmannia root original drug slices in step S106 are conveyed to the roasting machine for roasting, the temperature of the roasting machine is controlled at 410-510 ℃, and the roasting time is 10-20 min, so as to obtain the rehmannia root traditional Chinese medicine decoction pieces.
Preferably, in step S108, the rehmannia root decoction pieces are spread on an air drying machine for cooling, wherein the cooling time is 2-8 hours, and air cooling is adopted.
Preferably, in step S109, the herb of rehmannia decoction pieces cooled by Hao is transported to a screening quality inspection station for quality inspection and then screened to remove ash and dust.
Preferably, in step S1010, the rehmannia glutinosa decoction pieces qualified by quality inspection are sealed, packaged and coded, and sent to a finished product warehouse.
Compared with the prior art, the invention has the beneficial effects that:
1. the production line of the rehmannia root traditional Chinese medicine decoction pieces is intelligently improved, the connection among all the working procedures is enhanced, centralized control is carried out through an automatic control operating platform, the production efficiency is improved, the production cost is saved, and the production quality is guaranteed;
2. the remote inspection terminal is arranged, so that real-time monitoring is realized, operation in a reasonable range of each process is guaranteed, and accidents are avoided;
3. the production process of the rehmannia root traditional Chinese medicine decoction pieces is improved, the doping of other medicine components is avoided, and the original taste and flavor of the rehmannia root traditional Chinese medicine decoction pieces are kept.
The rehmannia root traditional Chinese medicine decoction pieces of the invention have the following use cautions:
1. the storehouse for rehmannia root Chinese medicinal decoction pieces generally requires drying and ventilation to avoid direct sunlight, the indoor temperature does not exceed 20 ℃, the relative humidity is 35-75%, and the water content of the decoction pieces is controlled below 13%.
Drawings
FIG. 1 is a schematic structural view of a full-automatic production line for rehmanniae radix Chinese medicinal decoction pieces of the present invention.
FIG. 2 is a flow chart of the production process of rehmannia root Chinese herbal pieces of the invention.
In the figure:
1. a sorting machine; 2. a cleaning machine; 3. draining the water; 4. a cooking machine; 5. a dryer; 6. slicing machine; 7. a roasting machine; 8. a drying machine; 9. screening a quality inspection table; 10. a packaging machine; 11. an automatic control console; 12. and (5) remotely inspecting the terminal.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in fig. 1, the invention provides a full-automatic production line of rehmannia root traditional Chinese medicine decoction pieces, which comprises a sorting machine 1, a cleaning machine 2, a draining machine 3, a cooking machine 4, a drying machine 5, a slicing machine 6, a stir-frying machine 7, an airing machine 8, a screening quality inspection table 9, a packaging machine 10, an automatic control operation table 11 and a remote inspection terminal 12, wherein the sorting machine 1, the cleaning machine 2, the draining machine 3, the cooking machine 4, the drying machine 5, the slicing machine 6, the stir-frying machine 7, the airing machine 8, the screening quality inspection table 9 and the packaging machine 10 are respectively and electrically connected with the automatic control operation table 11; the automatic control console 11 is connected with the remote inspection terminal 12 through WiFi.
In the above embodiment, specifically, the remote inspection terminal 12 is a mobile phone or a mobile computer with an Android operating system.
In the above embodiment, specifically, the cleaning machine 2 and the draining machine 3 are connected by a pipeline through a high-pressure pump.
As shown in the attached drawing 2, in addition, the invention also provides a full-automatic production process of rehmannia root traditional Chinese medicine decoction pieces, which specifically comprises the following steps:
s101: sorting and removing impurities of rehmannia root raw medicines;
s102: cleaning a rehmannia original drug;
s103: draining the rehmannia root raw material;
s104: cooking dried rehmannia slices;
s105: drying the dried rehmannia slices;
s106: slicing dried rehmannia;
s107: processing rehmannia root Chinese medicinal decoction pieces;
s108: airing rehmannia root Chinese medicinal decoction pieces;
s109: screening and quality testing of rehmannia root Chinese medicinal decoction pieces;
s1010: and (5) packaging the rehmannia root traditional Chinese medicine decoction pieces.
In the above embodiment, specifically, in step S101, the rehmannia root raw material is poured into the sorting machine 1 for sorting, and meanwhile, manual sorting is performed to remove impurities.
In the above embodiment, specifically, in step S102, the rehmannia glutinosa drug qualified by the above inspection is conveyed into the cleaning machine 2 to be stirred and cleaned at a stirring speed of 200 to 600rpm until the water in the cleaning machine 2 is not turbid, and soil and impurities are removed.
In the above embodiment, specifically, in step S103, the xanthate is taken out, and then placed in the draining machine 3 for draining, the draining plate of the draining machine 3 rotates at a speed of 30-50 circles per minute until no water drops on the surface of the crude rehmannia root, and the crude rehmannia root is transferred into a special container for inspection to obtain the rehmannia root draining tablet.
In the above embodiment, specifically, in step S104, the rehmannia root draining tablet in step S103 is placed in a cooking machine 4 for cooking at 90-115 ℃ for 1-2 hours, and the original rehmannia root is taken out when the inside and the outside are steamed to be moist black.
In the above embodiment, specifically, in step S105, the steamed rehmannia root original drug is spread in a baking pan, the thickness of the spread rehmannia root original drug is 5-8 cm, and the dried rehmannia root original drug is placed in a dryer 5 for drying, and the drying temperature is 30-50 ℃ until the rehmannia root original drug is dried to be seven dry.
In the above embodiment, specifically, in step S106, the rehmannia root tablet in step S105 is conveyed into the slicer 6 for slicing, and the thickness of the rehmannia root tablet is controlled to be 2-5 mm.
In the above embodiment, specifically, in step S107, when the temperature of the moxibustion machine 7 reaches 400 to 500 ℃, the rehmannia root raw drug slices in step S106 are conveyed into the moxibustion machine 7 for moxibustion, the temperature of the moxibustion machine 7 is controlled to be 410 to 510 ℃, and the moxibustion time is 10 to 20min, so as to obtain the rehmannia root traditional Chinese medicine decoction pieces.
In the above embodiment, specifically, in step S108, the rehmannia root decoction pieces are spread on the air drying machine 8 for cooling, wherein the cooling time is 2-8 hours, and air cooling is adopted.
In the above embodiment, in step S109, the rehmannia root decoction pieces cooled by Hao are conveyed to the quality inspection screening platform 9 for quality inspection, and ash and dust are removed by screening.
In the above embodiment, specifically, in step S1010, the rehmannia root decoction pieces qualified by quality inspection are sealed, packaged and coded, and sent to a finished product warehouse.
In another embodiment:
the full-automatic production process of the rehmannia root traditional Chinese medicine decoction pieces specifically comprises the following steps:
s101: sorting and removing impurities of rehmannia root raw medicines; and pouring the rehmannia root raw material into a sorting machine 1 for sorting, and matching with manual finishing to remove impurities.
S102: cleaning a rehmannia original drug; and (3) conveying the rehmannia root original drug qualified by the inspection into the cleaning machine 2 for stirring and cleaning, wherein the stirring speed is 500rpm until the water in the cleaning machine 2 is not turbid, and removing soil and impurities.
S103: draining the rehmannia root raw material; taking out the xanthate, placing the xanthate in a draining machine 3 for draining, rotating a draining plate of the draining machine 3 at a speed of 40 circles per minute until no water drops on the surface of the original rehmannia, and transferring the dried rehmannia into a special container for inspection to obtain a rehmannia draining tablet.
S104: cooking dried rehmannia slices; and (4) placing the rehmannia root draining tablet in the step S103 into a cooking machine 4 for cooking at the temperature of 95 ℃ for 1 hour, and taking out the rehmannia root raw drug when the inside and the outside are in moist black.
S105: drying the dried rehmannia slices; the steamed rehmannia root original drug is spread in a baking pan, the thickness of the spread rehmannia root original drug is 5cm, and the rehmannia root original drug is placed in a dryer 5 to be dried at the temperature of 35 ℃ until the rehmannia root original drug is dried to be seven-dry.
S106: slicing dried rehmannia; and (5) conveying the rehmannia root original drug slices in the step (S105) into a slicing machine 6 for slicing, wherein the thickness of the rehmannia root original drug slices is controlled to be 5 mm.
S107: processing rehmannia root Chinese medicinal decoction pieces; when the temperature of the roasting machine 7 reaches 450 ℃, the rehmannia root original drug is sliced in the step S106 and is conveyed into the roasting machine 7 for roasting, the temperature of the roasting machine 7 is controlled at 430 ℃, and the roasting time is 15min, so that the rehmannia root traditional Chinese medicine decoction pieces are obtained.
S108: airing rehmannia root Chinese medicinal decoction pieces; and spreading the rehmannia root Chinese medicinal decoction pieces on an air drying machine 8 for cooling for 6h, wherein air cooling is adopted.
S109: screening and quality testing of rehmannia root Chinese medicinal decoction pieces; the rehmannia root decoction pieces cooled by the Hao are conveyed to a screening quality inspection table 9 for quality inspection, and ash and dust are removed by screening.
S1010: packaging rehmannia root traditional Chinese medicine decoction pieces: and (5) sealing, packaging and coding the rehmannia root Chinese medicinal decoction pieces qualified in quality inspection, and sending the rehmannia root Chinese medicinal decoction pieces into a finished product warehouse.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The full-automatic production line for the rehmannia root traditional Chinese medicine decoction pieces is characterized by comprising a sorting machine (1), a cleaning machine (2), a draining machine (3), a cooking machine (4), a drying machine (5), a slicing machine (6), a stir-frying machine (7), an airing machine (8), a screening quality inspection table (9), a packaging machine (10), an automatic control operation table (11) and a remote inspection terminal (12), wherein the sorting machine (1), the cleaning machine (2), the draining machine (3), the cooking machine (4), the drying machine (5), the slicing machine (6), the stir-frying machine (7), the airing machine (8), the screening quality inspection table (9) and the packaging machine (10) are respectively and electrically connected with the automatic control operation table (11); the automatic control operation console (11) is connected with the remote inspection terminal (12) through WiFi.
2. The full-automatic production line of rehmannia glutinosa decoction pieces as claimed in claim 1, wherein the remote inspection terminal (12) is a mobile phone or a mobile computer with Android operating system.
3. The full-automatic production line of rehmannia glutinosa Libosch as claimed in claim 1, wherein the production process of the full-automatic production line of rehmannia glutinosa Libosch comprises the following steps:
s101: sorting and removing impurities of rehmannia root raw medicines;
s102: cleaning a rehmannia original drug;
s103: draining the rehmannia root raw material;
s104: cooking dried rehmannia slices;
s105: drying the dried rehmannia slices;
s106: slicing dried rehmannia;
s107: processing rehmannia root Chinese medicinal decoction pieces;
s108: airing rehmannia root Chinese medicinal decoction pieces;
s109: screening and quality testing of rehmannia root Chinese medicinal decoction pieces;
s1010: and (5) packaging the rehmannia root traditional Chinese medicine decoction pieces.
4. The fully automatic production process of rehmannia glutinosa ('decoction pieces of rehmannia') as set forth in claim 3, wherein in step S101, the rehmannia glutinosa ('original drug substance') is sorted by a sorter (1), and the manual sorting is performed to remove impurities.
5. The fully automatic production process of rehmannia glutinosa Libosch as claimed in claim 3, wherein in step S102, the rehmannia glutinosa Libosch is cleaned by stirring in a cleaning machine (2) at a speed of 200-600 rpm until the water in the cleaning machine (2) is not turbid, and then soil and impurities are removed.
6. The fully automatic production process of rehmannia glutinosa Libosch as claimed in claim 3, wherein in step S103, the above xanthate is taken out and placed in a draining machine 3 for draining, a draining plate of the draining machine (3) is rotated at a speed of 30-50 circles per minute until no water drops on the surface of the original rehmannia glutinosa Libosch, and the obtained rehmannia glutinosa Libosch tablet is transferred into a special container for inspection to obtain a rehmannia glutinosa Libosch tablet.
7. The full-automatic production process of rehmannia glutinosa Libosch as claimed in claim 3, wherein in step S104, the rehmannia glutinosa tablet obtained in step S103 is placed in a cooking machine (4) for cooking at 90-115 ℃ for 1-2 h, and the original rehmannia glutinosa drug is taken out when the inside and outside of the tablet are moistened black.
8. The fully automatic production process of rehmannia glutinosa Libosch as claimed in claim 3, wherein in step S105, the steamed rehmannia glutinosa Libosch is spread in a baking pan to a thickness of 5-8 cm, and then dried in a dryer (5) at a temperature of 30-50 deg.C until the rehmannia glutinosa Libosch is dried to seven dry.
9. The full-automatic production process of rehmannia glutinosa ('decoction pieces') as claimed in claim 3, wherein in step S107, when the temperature of the moxibustion machine (7) reaches 400-500 ℃, the sliced rehmannia glutinosa ('original drug') in step S106 is transported to the moxibustion machine (7) for moxibustion, the temperature of the moxibustion machine (7) is controlled at 410-510 ℃, and the moxibustion time is 10-20 min, so as to obtain rehmannia glutinosa ('decoction pieces').
10. The fully automatic production process of rehmannia glutinosa Libosch decoction pieces as claimed in claim 3, wherein in step S109, the cooled rehmannia glutinosa Libosch decoction pieces are transported to a quality inspection screening table (9) for quality inspection and screening to remove ash and dust.
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| CN114272299A (en) * | 2021-12-16 | 2022-04-05 | 广西仙茱中药科技有限公司 | Radix rehmanniae processing method for increasing content of acteoside in radix rehmanniae |
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