CN111622775A - Hydraulic cutting resistance-reducing pre-supporting device and hydraulic cutting system - Google Patents

Hydraulic cutting resistance-reducing pre-supporting device and hydraulic cutting system Download PDF

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Publication number
CN111622775A
CN111622775A CN202010512077.2A CN202010512077A CN111622775A CN 111622775 A CN111622775 A CN 111622775A CN 202010512077 A CN202010512077 A CN 202010512077A CN 111622775 A CN111622775 A CN 111622775A
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China
Prior art keywords
protective shell
hydraulic cutting
shell
pressure water
reducing pre
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Pending
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CN202010512077.2A
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Chinese (zh)
Inventor
刘天正
孙长军
赵智涛
王霆
李振东
张豫湘
杨开武
陈明昊
叶新丰
林麟
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Beijing MTR Construction Administration Corp
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Beijing MTR Construction Administration Corp
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Priority to CN202010512077.2A priority Critical patent/CN111622775A/en
Publication of CN111622775A publication Critical patent/CN111622775A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1066Making by using boring or cutting machines with fluid jets

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention relates to the technical field of tunnel excavation, and provides a hydraulic cutting resistance-reducing pre-support device and a hydraulic cutting system. The hydraulic cutting resistance-reducing pre-support device comprises a protective shell, wherein the protective shell is arc-shaped, and high-pressure water spray holes are formed in the radian direction of the protective shell; the cutting edge is detachably arranged at the first end of the protective shell and is adaptive to the shape of the protective shell; and the propelling piece is arranged in the protective shell, and the movable end of the propelling piece extends out of the second end of the protective shell. According to the hydraulic cutting resistance-reducing pre-supporting device, the arc-shaped protecting shell is arranged, and the high-pressure water spraying holes are formed in the protecting shell, so that high-pressure water can be sprayed out of the high-pressure water spraying holes, the soil body attached to the protecting shell is lost, the frictional resistance in the protecting shell is removed, and the tunneling resistance of the protecting shell is reduced. By providing the cutting edge on the shield, the resistance during excavation can be further reduced. When the protective shell is tunneled to a certain depth, soil can be immediately excavated, vault and arch foot collapse is avoided, and the safety of tunnel excavation is improved.

Description

Hydraulic cutting resistance-reducing pre-supporting device and hydraulic cutting system
Technical Field
The invention relates to the technical field of tunnel excavation, in particular to a hydraulic cutting resistance-reducing pre-support device and a hydraulic cutting system.
Background
The pre-support technology adopted by tunnel excavation can be roughly divided into two types, wherein the first type comprises small conduit grouting, deep hole grouting, anchor pipe grouting, a large pipe shed, a large lock catch pipe shed, a pipe shed with wing plates, a reinforced concrete steel pipe pile horizontal jacking pre-support and the like; the second type is that a flat plate or an arc-shaped plate is inserted into the vault soil body by using machinery for pre-supporting.
Wherein, the small guide pipe grouting, the deep hole grouting and the anchor pipe grouting are mainly used for ensuring the stability of an earth working surface by pre-reinforcing a soil body; the horizontal jacking pre-support of the large pipe shed and the reinforced concrete steel pipe piles mainly pre-supports the arch part of the tunnel, and plays a role in preventing the upper soil body from settling in a large amount and even collapsing. The mechanical pre-support is to insert a guard plate at the vault position to prevent the top soil from collapsing.
However, the above-described scheme has the following problems:
firstly, the upper half section interface of the tunnel cannot play a role in supporting the side wall soil body collapse caused by water.
Secondly, the application range of the development of the supporting device with the supporting top cover is mainly applied to coal mines and is not suitable for the step construction;
thirdly, the ring is cut into an arch to be pre-supported, the working space between the tunnel face and the equipment is narrow, and the construction is inconvenient.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the hydraulic cutting resistance-reducing pre-support device is convenient to construct and efficient, and can effectively prevent soil from collapsing.
The invention provides a hydraulic cutting resistance-reducing pre-support device, which comprises:
the protective shell is arc-shaped, and a high-pressure water spraying hole is formed in the arc direction of the protective shell;
the cutting edge is detachably arranged at the first end of the protective shell and is adaptive to the shape of the protective shell;
and the propelling piece is arranged in the protective shell, and the movable end of the propelling piece extends out of the second end of the protective shell.
Further, still include:
the water storage tank is communicated with the high-pressure water spraying hole through a first pipeline;
and the pressurizing piece is connected to the first pipeline.
Furthermore, along the radian direction of the protective shell, a lubricant overflow hole is also formed in the outer side wall of the protective shell.
Further, still include:
and the lubricant tank is communicated with the lubricant overflow hole through a second pipeline.
Further, the propelling part is a jack, and the movable end of the jack extends out of the second end of the protective shell and is tightly propped against the counterforce device or the primary support structure after the construction is finished.
Furthermore, a mounting hole is formed in the protective shell, and the jack is mounted in the mounting hole.
Further, the protective case includes:
a first housing;
and the second shell is spliced with the first shell to form the protective shell.
Further, the cutting edge includes:
a first blade detachably mounted to the first housing;
a second blade detachably mounted to the second housing;
the first blade and the second blade are spliced with each other to form the cutting edge.
Further, the radian of the protective shell is 180 degrees.
The invention also provides a hydraulic cutting system which comprises the hydraulic cutting drag reduction pre-support device.
According to the hydraulic cutting resistance-reducing pre-support device provided by the invention, the arc-shaped protective shell is arranged, and the high-pressure water spraying holes are formed in the protective shell, so that high-pressure water can be sprayed out of the high-pressure water spraying holes, a soil body clinging to the protective shell is lost, the frictional resistance in the protective shell is removed, and the tunneling resistance of the protective shell is further reduced. By providing the cutting edge on the shield, the resistance during excavation can be further reduced. When the protective shell is tunneled to a certain depth, soil can be immediately excavated, and vault and arch foot collapse is avoided. In the stratum with poor land stability such as a sand layer, a saturated water stratum and the like, due to the protection effect of the protective shell, the exposure time of the soil body outside the protective shell is greatly shortened, the possibility of collapse is greatly reduced, and the safety of tunnel excavation is improved.
Drawings
FIG. 1 is a schematic structural diagram of a hydraulic cutting drag reduction pre-support device provided by an embodiment of the invention;
FIG. 2 is a schematic block diagram of a protective case provided by an embodiment of the present invention;
fig. 3 is a partially enlarged view of a portion a in fig. 2.
The reference numbers illustrate:
100. protecting the shell; 102. high-pressure water spray holes; 104. a cutting edge; 106. a pusher member; 108. a lubricant overflow aperture; 110. a first housing; 112. a second housing; 114. a first blade; 116. a second blade.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described below with reference to the accompanying drawings, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. Specific meanings of the above terms in the embodiments of the present invention can be understood in specific cases by those of ordinary skill in the art.
In embodiments of the invention, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of an embodiment of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
As shown in fig. 1 to 3, the first embodiment of the present invention provides a hydraulic cutting drag reduction pre-support device, which comprises a protective shell 100, a cutting edge 104 and a propelling member 106. Wherein, the protective shell 100 is arc-shaped, and a high-pressure water spray hole 102 is arranged along the radian direction of the protective shell 100; the cutting edge 104 is detachably mounted at the first end of the protective shell 100 and is adapted to the shape of the protective shell 100; the pusher 106 is disposed within the casing 100 and a movable end of the pusher 106 extends beyond a second end of the casing 100.
According to the hydraulic cutting drag reduction pre-support device provided by the invention, the arc-shaped protective shell 100 is arranged, and the high-pressure water spray holes 102 are arranged on the protective shell 100, so that high-pressure water can be sprayed out from the high-pressure water spray holes 102, a soil body clinging to the protective shell 100 is lost, the frictional resistance in the protective shell 100 is removed, and the tunneling resistance of the protective shell 100 is further reduced. By providing the cutting blade 104 in the casing 100, the resistance at the time of excavation can be further reduced. When the protective shell 100 is tunneled to a certain depth, soil can be immediately excavated, and vault and arch foot collapse is avoided. In the stratum with poor land stability such as a sand layer, a saturated water stratum and the like, due to the protection effect of the protective shell 100, the exposure time of the soil outside the protective shell 100 is greatly shortened, the possibility of collapse is greatly reduced, and the safety of tunnel excavation is improved.
Particularly, the protective shell 100 is arc-shaped, the arc-shaped can be arc-shaped or elliptical arc-shaped, and the protective shell 100 is arc-shaped, so that a larger construction space can be ensured in the protective shell 100 after the protective shell 100 is tunneled, and the construction operation of tunnel excavation equipment is facilitated.
Along the radian direction of the protective shell 100, a plurality of high-pressure water spray holes 102 are arranged on the protective shell 100, wherein the number of the high-pressure water spray holes 102, the distance between two adjacent high-pressure water spray holes 102 and the diameter of each high-pressure water spray hole 102 are not specifically limited, and can be flexibly selected according to actual geological parameters. The plurality of high-pressure water spray holes 102 are formed in the protective shell 100, so that high-pressure water can be sprayed from the high-pressure water spray holes 102 to wash the soil in the tunneling direction of the protective shell 100 in the tunneling process of the protective shell 100, the soil body attached to the protective shell 100 is lost, and the resistance in the tunneling process of the protective shell 100 is reduced.
The first end of the protective shell 100 is detachably connected with a cutting edge 104, wherein the first end of the protective shell 100 is specifically the end of the protective shell 100 for tunneling, and the shape of the cutting edge 104 is adapted to the shape of the protective shell 100, that is, the cutting edge 104 is also arc-shaped or circular arc-shaped. By arranging the cutting edge 104, the resistance of the protective shell 100 during tunneling can be further reduced, and the soil body can be cut more conveniently during tunneling of the protective shell 100. In addition, the cutting edge 104 and the protective shell 100 are detachably connected, and flexible replacement of the cutting edge 104 is guaranteed when the cutting edge is damaged.
Also mounted within the casing 100 is a pusher 106, wherein the pusher 106 is configured to effect the pushing of the casing 100. That is, when the propelling member 106 is actuated, the casing 100 can be driven to complete the tunneling action.
Further, a water storage tank (not shown) and a pressurizing member (not shown) are included. As described above, since the high pressure water is sprayed from the high pressure water spray hole 102, a pressurizing member, such as a pressurizing pump, is connected to the first pipe connecting the water storage tank and the high pressure water spray hole 102. When the water in the first pipeline is pressurized, the water can be pumped into the high-pressure water jet holes 102 and then is jetted out of the soil body in the tunneling direction of the protective shell 100 through the high-pressure water jet holes 102 to complete the cutting of the soil body.
In order to further reduce the resistance outside the casing, a lubricant overflow hole 108 is further provided on the outer side wall of the casing 100 along the arc direction of the casing 100. The lubricant overflow hole 108 provided on the outer side wall of the casing 100 can overflow the lubricant. That is, when the protective casing 100 is driven, in addition to the cutting of the soil body by spraying high-pressure water from the high-pressure water spray holes, the lubricant is simultaneously overflowed from the outer wall of the protective casing 100 to lubricate the space between the outer wall of the protective casing 100 and the soil body.
In other words, in the embodiment of the present invention, a lubricant tank (not shown in the figure) is further included, and the lubricant tank communicates with the lubricant overflow hole 108 through the second pipeline. Here, a pressure piece can also be connected to the second line for pressing the lubricant from the lubricant tank into the lubricant overflow opening 108.
In the embodiment of the present invention, the propelling member 106 is a jack, the jack is disposed in the casing 100, and a movable end of the jack extends out of the second end of the casing 100 and is pressed against the reaction device or the primary support structure after the completion of the process.
In other words, when the jack is operated, the movable end of the jack extends out of the second end of the protective shell 100 and abuts against the reaction device or the primary support structure after the jack is completely applied.
Further, in order to ensure the stability of the jack when the jack is pressed tightly, a mounting hole is further provided in the protective casing 100, and the jack is mounted in the mounting hole. In addition, the number of the jacks is not particularly limited as long as the jack can tightly jack the shield 100 and complete the tunneling work. Moreover, the number of the mounting holes corresponds to the number of the jacks one by one.
In other embodiments, the propelling member 106 may be a hydraulic cylinder or the like.
Further, the casing 100 includes a first case 110 and a second case 112. The second housing 112 and the first housing 110 are spliced together to form the protective casing 100.
By providing the protective case 100 in such a manner that it is formed by splicing the first case 110 and the second case 112, the replaceability of the protective case 100 is ensured, for example, when the first case 110 or the second case 112 is damaged, the first case 110 or the second case 112 can be directly replaced.
Still further, the first housing 110 and the second housing 112 are symmetrical to each other, so that the interchangeability between the first housing 110 and the second housing 112 is also improved.
Of course, in other embodiments, the casing 100 may be integrally formed or formed from multiple pieces.
Further, the cutting edge 104 includes a first blade 114 and a second blade 116. Wherein the first blade 114 is detachably mounted to the first housing 110; the second blade 116 is detachably mounted to the second housing 112; the first blade 114 and the second blade 116 are spliced together to form the cutting edge 104.
The exchangeability of the protective case 100 is ensured by arranging the protective case 100 to be formed by splicing together the first blade 114 and the second blade 116, for example, when the first blade 114 or the second blade 116 is damaged, the first blade 114 or the second blade 116 can be directly replaced.
Still further, the first blade 114 and the second blade 116 are symmetrical to each other, which also improves interchangeability between the first blade 114 and the second blade 116.
Further, the arc of the casing 100 is 180 degrees. The radian of the protective shell 100 is set to be 180 degrees, so that the stability of the arch springing position of the protective shell 100 supported on the ground is guaranteed, and meanwhile, the maximization of a construction operation area formed by enclosing the interior of the protective shell 100 is also guaranteed.
Embodiments of the second aspect of the invention also provide a hydraulic cutting system, which comprises the hydraulic cutting drag reduction pre-support device.
By arranging the hydraulic cutting resistance-reducing pre-supporting device in the vertical cutting system, the high-pressure water jet holes 102 can jet high-pressure water, so that the soil body clinging to the protective shell 100 is lost, the frictional resistance in the protective shell 100 is removed, and the tunneling resistance of the protective shell 100 is reduced. By providing the cutting blade 104 in the casing 100, the resistance at the time of excavation can be further reduced. When the protective shell 100 is tunneled to a certain depth, soil can be immediately excavated, and vault and arch foot collapse is avoided. In the stratum with poor land stability such as a sand layer, a saturated water stratum and the like, due to the protection effect of the protective shell 100, the exposure time of the soil outside the protective shell 100 is greatly shortened, the possibility of collapse is greatly reduced, and the safety of tunnel excavation is improved.
In addition, the technical effects of the hydraulic cutting drag reduction pre-support device provided by the embodiment of the first aspect of the invention are also provided in the hydraulic cutting system provided by the embodiment of the second aspect of the invention, and are not described herein again.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. A hydraulic cutting drag reduction pre-support device is characterized by comprising:
the protective shell (100) is arc-shaped, and a high-pressure water spraying hole (102) is formed in the arc direction of the protective shell (100);
a cutting edge (104) detachably mounted to a first end of the protective shell (100) and adapted to the shape of the protective shell (100);
the propelling piece (106) is arranged in the protective shell (100) and the movable end of the propelling piece (106) extends out of the second end of the protective shell (100).
2. The hydraulic cutting drag reducing pre-support device of claim 1, further comprising:
the water storage tank is communicated with the high-pressure water spraying hole (102) through a first pipeline;
and the pressurizing piece is connected to the first pipeline.
3. The hydraulic cutting drag reducing pre-support device according to claim 1, characterized in that a lubricant overflow hole (108) is further provided on the outer sidewall of the shroud (100) along the arc direction of the shroud (100).
4. The hydraulic cutting drag reducing pre-support device of claim 3, further comprising:
a lubricant tank in communication with the lubricant overflow aperture (108) through a second conduit.
5. The hydraulic cutting drag reducing pre-bracing device according to any of claims 1 to 4, characterized in that the propulsion piece (106) is a jack, the movable end of which protrudes beyond the second end of the casing (100) and bears against a counter-force device or a primary bracing structure that has been already applied.
6. The hydraulic cutting drag reduction pre-support device according to claim 5, characterized in that a mounting hole is provided in the casing (100), and the jack is mounted to the mounting hole.
7. The hydraulic cutting drag reducing pre-backup device according to any of claims 1 to 4, characterized in that the casing (100) comprises:
a first housing (110);
and the second shell (112) is spliced with the first shell (110) to form the protective shell (100).
8. The hydraulic cutting drag reducing pre-backup device of claim 7, wherein the cutting edge (104) comprises:
a first blade (114) detachably mounted to the first housing (110);
a second blade (116) detachably mounted to the second housing (112);
the first blade (114) and the second blade (116) are joined to form the cutting edge (104).
9. The hydraulic cutting drag reducing pre-backup device according to any of claims 1 to 4, characterized in that the arc of the jacket (100) is 180 degrees.
10. A hydraulic cutting system comprising a hydraulic cutting drag reducing pre-support device as claimed in any one of claims 1 to 9.
CN202010512077.2A 2020-06-08 2020-06-08 Hydraulic cutting resistance-reducing pre-supporting device and hydraulic cutting system Pending CN111622775A (en)

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CN110924973A (en) * 2019-10-25 2020-03-27 中国科学院武汉岩土力学研究所 Hydraulic-mechanical combined rock breaking TBM device and rock breaking method thereof
CN212428843U (en) * 2020-06-08 2021-01-29 北京市轨道交通建设管理有限公司 Hydraulic cutting resistance-reducing pre-supporting device and hydraulic cutting system

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