CN111621130A - Low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound and application thereof - Google Patents

Low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound and application thereof Download PDF

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Publication number
CN111621130A
CN111621130A CN202010510914.8A CN202010510914A CN111621130A CN 111621130 A CN111621130 A CN 111621130A CN 202010510914 A CN202010510914 A CN 202010510914A CN 111621130 A CN111621130 A CN 111621130A
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parts
glass fiber
unsaturated polyester
molding compound
polyester resin
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宣咏梅
温裕
方建强
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Changshu Huabang Automobile Composite Material Co ltd
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Changshu Huabang Automobile Composite Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/042Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with carbon fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/047Reinforcing macromolecular compounds with loose or coherent fibrous material with mixed fibrous material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/10Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/06Unsaturated polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2421/00Characterised by the use of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/06Elements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass

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  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
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Abstract

The invention discloses a low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound, which comprises a plurality of sticks with the diameter of 0.01-0.2 mm and the length of 0.5-3 cm and a plastic raw material; the plastic raw materials comprise the following components in parts by weight: 100-200 parts of unsaturated polyester, 30-120 parts of glass fiber, 1-15 parts of carbon fiber, 0.2-0.8 part of release agent, 0.8-3.5 parts of thickening agent, 4-12 parts of talcum powder, 0.1-3 parts of compatilizer and 1-12 parts of shrinking agent. The invention also provides the use of the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound for manufacturing ceiling boards and wall boards. When the plastic is extruded by external force, because the plurality of sticks are criss-cross, after the plastic is bent, the sticks at the bent position are pulled and extruded mutually, so that the force applied to the plastic can be effectively dispersed; therefore, the plastic has good bending resistance and can bear load with high strength.

Description

Low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound and application thereof
Technical Field
The invention relates to the technical field of plastics, in particular to low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound and application thereof.
Background
The glass fiber reinforced plastic is a composite material with various varieties, individual performance and wide application, the existing glass fiber reinforced plastic generally refers to reinforced plastic which uses glass fiber reinforced unsaturated polyester, epoxy resin and phenolic resin matrix and uses glass fiber or products thereof as reinforcing materials, the existing glass fiber reinforced plastic has enough strength, but the bearing capacity has certain defects, therefore, a low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound is provided.
Disclosure of Invention
The invention provides a low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound which has good surface gloss, excellent bending resistance and shear resistance and high strength.
The invention provides a low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced plastic, which comprises a plurality of sticks with the diameter of 0.01-0.2 mm and the length of 0.5-3 cm and plastic raw materials;
the plastic raw materials comprise the following components in parts by weight:
100-200 parts of unsaturated polyester, 30-120 parts of glass fiber, 1-15 parts of carbon fiber, 0.2-0.8 part of release agent, 0.8-3.5 parts of thickening agent, 4-12 parts of talcum powder, 0.1-3 parts of compatilizer, 1-12 parts of shrinking agent, 10-80 parts of filler, 3-15 parts of flame retardant, 0.1-2 parts of initiator and 0.3-1.5 parts of brightener.
Preferably, the stick is made of oxide ceramics, glass fiber, carbon fiber and rubber.
Preferably, the stick is 0.08mm in diameter and 1cm in length.
Preferably, the stick is 0.11mm in diameter and 2cm in length.
Preferably, the plastic raw material comprises the following components in parts by weight:
120 parts of unsaturated polyester, 60 parts of glass fiber, 6 parts of carbon fiber, 0.3 part of mold release agent, 1.5 parts of thickening agent, 6 parts of talcum powder, 0.8 part of compatilizer, 6 parts of shrinking agent, 35 parts of filler, 5 parts of flame retardant, 0.8 part of initiator and 0.6 part of brightener.
Preferably, the plastic raw material comprises the following components in parts by weight:
160 parts of unsaturated polyester, 80 parts of glass fiber, 12 parts of carbon fiber, 0.5 part of mold release agent, 3 parts of thickening agent, 8 parts of talcum powder, 1.5 parts of compatilizer, 6 parts of shrinking agent, 55 parts of filler, 12 parts of flame retardant, 1.2 parts of initiator and 1.2 parts of brightener.
The invention also provides a preparation method of the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound, which comprises the following steps:
1) drying unsaturated polyester, glass fiber and carbon fiber by a dehumidifying dryer for 7-9 hours, and stirring and mixing the unsaturated polyester and the glass fiber for later use;
2) weighing the release agent, the thickening agent, the talcum powder, the compatilizer, the shrinking agent, the filler, the flame retardant, the initiator and the brightener according to the proportion, mixing together, stirring and mixing for later use;
3) stirring, mixing and uniformly mixing the two raw materials in the step 1) and the step 2), heating the mixture until the unsaturated polyester is in a molten state, continuously stirring in the process, and uniformly mixing the raw materials and the molten mixture to obtain a plastic slurry raw material;
4) weighing the sticks according to the proportion, adding the sticks into the plastic slurry raw material, and continuously stirring until the sticks are uniformly stirred and mixed, so that the sticks can be uniformly and irregularly arranged in the plastic slurry raw material;
5) and finally, melting and extruding the raw materials in the step 4) from the extruder again, directly feeding the raw materials into a forming die, firstly pressing and forming the plastic, and cooling to obtain the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound.
The invention also provides the use of the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound for manufacturing ceiling boards and wall boards.
The sticks are added into the plastic slurry raw material, so that the sticks are uniformly and irregularly arranged in disorder in the formed plastic, when the plastic is extruded by an external force, because the sticks are criss-cross, when the plastic is bent, the sticks at the bent position are mutually pulled and extruded, and the force borne by the plastic can be effectively dispersed; therefore, the plastic has good bending resistance and can bear load with high strength.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of an arrangement structure of sticks provided by the present invention.
Detailed Description
The invention is further illustrated by the following examples.
Example 1
A low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound comprises a plurality of sticks with the diameter of 0.02mm and the length of 0.6cm and a plastic raw material;
the plastic raw materials comprise the following components in parts by weight:
100 parts of unsaturated polyester, 30 parts of glass fiber, 1.2 parts of carbon fiber, 0.8 part of release agent, 0.8 part of thickening agent, 5 parts of talcum powder, 0.2 part of compatilizer, 1 part of shrinking agent, 10 parts of filler, 3 parts of flame retardant, 0.2 part of initiator and 0.4 part of brightener.
Example 2
A low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound comprises a plurality of sticks with the diameter of 0.08mm and the length of 1cm and a plastic raw material;
the plastic raw materials comprise the following components in parts by weight:
120 parts of unsaturated polyester, 60 parts of glass fiber, 6 parts of carbon fiber, 0.3 part of mold release agent, 1.5 parts of thickening agent, 6 parts of talcum powder, 0.8 part of compatilizer, 6 parts of shrinking agent, 35 parts of filler, 5 parts of flame retardant, 0.8 part of initiator and 0.6 part of brightener.
Example 3
A low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound comprises a plurality of sticks with the diameter of 0.11mm and the length of 2cm and a plastic raw material;
the plastic raw materials comprise the following components in parts by weight:
160 parts of unsaturated polyester, 80 parts of glass fiber, 12 parts of carbon fiber, 0.5 part of mold release agent, 3 parts of thickening agent, 8 parts of talcum powder, 1.5 parts of compatilizer, 6 parts of shrinking agent, 55 parts of filler, 12 parts of flame retardant, 1.2 parts of initiator and 1.2 parts of brightener.
Example 4
A low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound comprises a plurality of sticks with the diameter of 0.1mm and the length of 2.3cm and a plastic raw material;
the plastic raw materials comprise the following components in parts by weight:
180 parts of unsaturated polyester, 110 parts of glass fiber, 12 parts of carbon fiber, 0.6 part of mold release agent, 3 parts of thickening agent, 11 parts of talcum powder, 2.3 parts of compatilizer, 11 parts of shrinking agent, 75 parts of filler, 12 parts of flame retardant, 11 parts of initiator and 1.2 parts of brightener.
The invention also provides a preparation method of the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound, which comprises the following steps:
1) drying unsaturated polyester, glass fiber and carbon fiber by a dehumidifying dryer for 7-9 hours, and stirring and mixing the unsaturated polyester and the glass fiber for later use;
2) weighing the release agent, the thickening agent, the talcum powder, the compatilizer, the shrinking agent, the filler, the flame retardant, the initiator and the brightener according to the proportion, mixing together, stirring and mixing for later use;
3) stirring, mixing and uniformly mixing the two raw materials in the step 1) and the step 2), heating the mixture until the unsaturated polyester is in a molten state, continuously stirring in the process, and uniformly mixing the raw materials and the molten mixture to obtain a plastic slurry raw material;
4) weighing the sticks according to the proportion, adding the sticks into the plastic slurry raw material, and continuously stirring until the sticks are uniformly stirred and mixed, so that the sticks can be uniformly and irregularly arranged in the plastic slurry raw material;
5) and finally, melting and extruding the raw materials in the step 4) from the extruder again, directly feeding the raw materials into a forming die, firstly pressing and forming the plastic, and cooling to obtain the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (8)

1. A low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound is characterized by comprising a plurality of sticks with the diameter of 0.01-0.2 mm and the length of 0.5-3 cm and plastic raw materials;
the plastic raw materials comprise the following components in parts by weight:
100-200 parts of unsaturated polyester, 30-120 parts of glass fiber, 1-15 parts of carbon fiber, 0.2-0.8 part of release agent, 0.8-3.5 parts of thickening agent, 4-12 parts of talcum powder, 0.1-3 parts of compatilizer, 1-12 parts of shrinking agent, 10-80 parts of filler, 3-15 parts of flame retardant, 0.1-2 parts of initiator and 0.3-1.5 parts of brightener.
2. The low shrinkage, high gloss unsaturated polyester resin glass fiber reinforced molding compound of claim 1, wherein the rod is a ceramic oxide, a glass fiber, a carbon fiber, a rubber.
3. The low shrinkage, high gloss unsaturated polyester resin glass fiber reinforced molding compound of claim 1, wherein the rod has a diameter of 0.08mm and a length of 1 cm.
4. The low shrinkage, high gloss unsaturated polyester resin glass fiber reinforced molding compound of claim 1, wherein the rod has a diameter of 0.11mm and a length of 2 cm.
5. The low-shrinkage high-light unsaturated polyester resin glass fiber reinforced molding compound as claimed in claim 1, wherein the plastic raw material comprises the following components in parts by weight:
120 parts of unsaturated polyester, 60 parts of glass fiber, 6 parts of carbon fiber, 0.3 part of mold release agent, 1.5 parts of thickening agent, 6 parts of talcum powder, 0.8 part of compatilizer, 6 parts of shrinking agent, 35 parts of filler, 5 parts of flame retardant, 0.8 part of initiator and 0.6 part of brightener.
6. The low-shrinkage high-light unsaturated polyester resin glass fiber reinforced molding compound as claimed in claim 1, wherein the plastic raw material comprises the following components in parts by weight:
160 parts of unsaturated polyester, 80 parts of glass fiber, 12 parts of carbon fiber, 0.5 part of mold release agent, 3 parts of thickening agent, 8 parts of talcum powder, 1.5 parts of compatilizer, 6 parts of shrinking agent, 55 parts of filler, 12 parts of flame retardant, 1.2 parts of initiator and 1.2 parts of brightener.
7. A method for preparing a low shrinkage, high gloss unsaturated polyester resin glass fiber reinforced molding compound according to claim 1, comprising the steps of:
1) drying unsaturated polyester, glass fiber and carbon fiber by a dehumidifying dryer for 7-9 hours, and stirring and mixing the unsaturated polyester and the glass fiber for later use;
2) weighing the release agent, the thickening agent, the talcum powder, the compatilizer, the shrinking agent, the filler, the flame retardant, the initiator and the brightener according to the proportion, mixing together, stirring and mixing for later use;
3) stirring, mixing and uniformly mixing the two raw materials in the step 1) and the step 2), heating the mixture until the unsaturated polyester is in a molten state, continuously stirring in the process, and uniformly mixing the raw materials and the molten mixture to obtain a plastic slurry raw material;
4) weighing the sticks according to the proportion, adding the sticks into the plastic slurry raw material, and continuously stirring until the sticks are uniformly stirred and mixed, so that the sticks can be uniformly and irregularly arranged in the plastic slurry raw material;
5) and finally, melting and extruding the raw materials in the step 4) from the extruder again, directly feeding the raw materials into a forming die, firstly pressing and forming the plastic, and cooling to obtain the low-shrinkage and high-gloss unsaturated polyester resin glass fiber reinforced molding compound.
8. Use of a low-shrinkage, high-gloss unsaturated polyester resin glass fiber reinforced molding compound, characterized in that the use of the low-shrinkage, high-gloss unsaturated polyester resin glass fiber reinforced molding compound is for the manufacture of ceiling tiles and wall panels.
CN202010510914.8A 2020-06-08 2020-06-08 Low-shrinkage high-gloss unsaturated polyester resin glass fiber reinforced molding compound and application thereof Pending CN111621130A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1944530A (en) * 2006-09-30 2007-04-11 李刚 Low shrinking unsaturated polyester resin glass fibre reinforced mould plastic and its use
CN101555718A (en) * 2009-05-18 2009-10-14 上海新天和树脂有限公司 Fiber glass reinforced plastics moulded board used for a combined shower room and a preparation method thereof
CN102408692A (en) * 2011-09-13 2012-04-11 青岛润兴高分子材料有限公司 High performance dual-resistant sheet molding compound and its manufacturing method
CN102504492A (en) * 2011-11-16 2012-06-20 金柏青 Carbon fiber and glass fiber hybrid-reinforced sheet moulding compound and manufacturing technology thereof
CN102504509A (en) * 2011-09-28 2012-06-20 上海市电力公司 Unsaturated polyester glass fiber reinforced molding compound and application thereof
CN105754311A (en) * 2016-03-16 2016-07-13 无锡新宏泰电器科技股份有限公司 Polyester BMC (bulk molding compound) and preparation method and application thereof
CN106009576A (en) * 2016-05-27 2016-10-12 江苏兆鋆新材料股份有限公司 Low-density, high-flame retardation and high-weatherability bulk molding compound and application thereof
CN109233234A (en) * 2018-09-12 2019-01-18 张家港市中联特种塑料厂 The granular unsaturated polyester UP moulding compound of the high electric strength of injection moldable

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1944530A (en) * 2006-09-30 2007-04-11 李刚 Low shrinking unsaturated polyester resin glass fibre reinforced mould plastic and its use
CN101555718A (en) * 2009-05-18 2009-10-14 上海新天和树脂有限公司 Fiber glass reinforced plastics moulded board used for a combined shower room and a preparation method thereof
CN102408692A (en) * 2011-09-13 2012-04-11 青岛润兴高分子材料有限公司 High performance dual-resistant sheet molding compound and its manufacturing method
CN102504509A (en) * 2011-09-28 2012-06-20 上海市电力公司 Unsaturated polyester glass fiber reinforced molding compound and application thereof
CN102504492A (en) * 2011-11-16 2012-06-20 金柏青 Carbon fiber and glass fiber hybrid-reinforced sheet moulding compound and manufacturing technology thereof
CN105754311A (en) * 2016-03-16 2016-07-13 无锡新宏泰电器科技股份有限公司 Polyester BMC (bulk molding compound) and preparation method and application thereof
CN106009576A (en) * 2016-05-27 2016-10-12 江苏兆鋆新材料股份有限公司 Low-density, high-flame retardation and high-weatherability bulk molding compound and application thereof
CN109233234A (en) * 2018-09-12 2019-01-18 张家港市中联特种塑料厂 The granular unsaturated polyester UP moulding compound of the high electric strength of injection moldable

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