CN111608388B

CN111608388B - Aluminum mold transmission device and transmission method

Info

Publication number: CN111608388B
Application number: CN202010454363.8A
Authority: CN
Inventors: 周聪; 孙宇航; 赵祖威
Original assignee: BEIJING CHONGJIAN ENGINEERING CO LTD
Current assignee: BEIJING CHONGJIAN ENGINEERING CO LTD
Priority date: 2020-05-26
Filing date: 2020-05-26
Publication date: 2021-09-17
Anticipated expiration: 2040-05-26
Also published as: CN111608388A

Abstract

The invention belongs to the technical field of building construction, and discloses an aluminum mold transmission device and an aluminum mold transmission method. The aluminum die conveying device comprises supporting pieces, the supporting pieces are divided into at least two groups, one end of the first group of supporting pieces is connected to a first floor, the other end of the first group of supporting pieces is cantilevered to form a first cantilever supporting structure, one end of the second group of supporting pieces is connected to a second floor, and the other end of the second group of supporting pieces is cantilevered to form a second cantilever supporting structure; the first floor is adjacent to the second floor, and the first floor is positioned below the second floor; the hoisting machine is arranged on the second cantilever support structure; a partition disposed on the first cantilever support structure. According to the invention, the partition plates and the lifting machines are respectively arranged on the adjacent first floor and the second floor, and the aluminum die on the partition plate of the first floor is transmitted to the second floor through the lifting machines, so that the labor cost and the working strength are greatly reduced, the time and the labor are saved in the aluminum die transmission process, and the transmission efficiency is high; and an aluminum die material conveying port does not need to be reserved, so that the potential safety hazard of the reserved aluminum die material conveying port is eliminated.

Description

Aluminum mold transmission device and transmission method

Technical Field

The invention relates to the technical field of building construction, in particular to an aluminum mould transmission device and a transmission method.

Background

Compared with the traditional wood mold and steel mold, the aluminum alloy building template is long in construction period, the quality of a finished product is difficult to control, and the repeated utilization rate is very low; the steel moulds are of high mass and high cost, so that aluminium moulds are often used in building construction. The aluminum mold has the advantages of short construction period, convenient construction, more times of recycling and better quality of finished products, and is gradually accepted by people. The widespread use of aluminium moulds has given rise to a number of new problems, one of which is the problem of the transport of the aluminium moulds. At present most building construction building site takes the manual work to deliver to the transportation of aluminium mould, transports to the upper strata from the bottom through passing the material mouth, then still needs the manual work to carry out the release agent and scribbles the mould, wastes time and energy, and still need reserve in advance and pass the material mouth, passes the existence of material mouth and has great potential safety hazard, and the later stage still has comparatively loaded down with trivial details repair work.

Disclosure of Invention

The invention aims to provide an aluminum die conveying device and an aluminum die conveying method, and aims to solve the problems that potential safety hazards exist in reserved material conveying ports and the aluminum die is time-consuming and labor-consuming in conveying.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention firstly provides an aluminum mould transmission device, which comprises:

the supporting pieces are divided into at least two groups, one end of each supporting piece in the first group is connected to the floor slab of the first floor, the other end of each supporting piece in the first group is cantilevered to form a first cantilever supporting structure, one end of each supporting piece in the second group is connected to the floor slab of the second floor, and the other end of each supporting piece in the second group is cantilevered to form a second cantilever supporting structure; the first floor and the second floor are adjacent floors, and the first floor is positioned below the second floor;

a hoist disposed on the second cantilever support structure;

a partition disposed on the first cantilever support structure; the elevator is opposite to the upper and lower positions of the partition plate.

Optionally, the supporting member is detachably connected with the floor slab.

Optionally, each set of the supporting members is composed of at least two beams with rectangular cross sections, and is arranged at intervals and connected to the floor slab.

Optionally, the hoisting machine comprises:

the lower surface and the upper surface of the lifter shell are respectively provided with an aluminum die transmission inlet and an aluminum die transmission outlet;

the driving mechanism is fixed on the side wall of the shell of the lifting machine;

one end of the transmission shaft is connected with the output end of the driving mechanism, and the other end of the transmission shaft is hinged with the hoisting machine shell; the conveying shafts are provided with a plurality of groups, each group comprises two conveying shafts at the same height position, the plurality of groups of conveying shafts are opposite to each other in the vertical direction, two rows are formed in the horizontal direction, and the aluminum molds can be clamped between the two rows of conveying shafts for transmission;

the release agent inner bin is arranged in the elevator shell and is formed by enclosing a horizontal partition plate, a vertical partition plate and the inner wall of the elevator shell; the vertical partition plate is abutted with at least one conveying shaft; and a plurality of through holes are formed in the positions, abutted to the conveying shafts, of the vertical partition plates, and the release agent can reach the conveying shafts through the through holes.

Optionally, the top of the release agent inner bin is provided with a release agent inlet.

Optionally, two rows of the conveying shafts are provided, wherein the outer circumference of one row of the conveying shafts is provided with a wear-resistant layer.

Optionally, the aluminum mould conveying device further comprises a guardrail, and the guardrail is arranged on two sides of the first cantilever supporting structure and the second cantilever supporting structure along the direction of the floor slab.

Optionally, the aluminum mould conveying device further comprises a baffle, the baffle is connected to the cantilever ends of the first cantilever supporting structure and the second cantilever supporting structure, the width of the baffle is not less than the width of the first cantilever supporting structure and the width of the second cantilever supporting structure, and the height of the baffle is higher than the floor height of the second floor.

The invention also provides an aluminum die transmission method, which comprises the following steps of:

s1, placing the aluminum molds in the first floor on the partition boards;

s2, the aluminum die is sent to the elevator above the partition board;

s3, starting the elevator, transmitting the aluminum mold from the first floor to the second floor, and completing one-time aluminum mold transmission;

s4, repeating the steps S2-S3, and transferring all the aluminum molds to the second floor;

s5, the elevator and the partition are moved up one floor, respectively, and step S1 is executed.

Optionally, the aluminum die is conveyed through a conveying shaft in the elevator, the elevator is further provided with a release agent inner bin, and the release agent inner bin is communicated with the conveying shaft through a through hole; and in the aluminum die conveying process, the release agent in the release agent inner bin permeates to the conveying shaft through the through hole.

Compared with the existing manual transmission mode, the aluminum die transmission device and the transmission method provided by the invention have the advantages that the partition plates and the lifting machines are respectively arranged on the adjacent first floor and the second floor, so that the aluminum die on the partition plate of the first floor is transmitted to the second floor through the lifting machines, the labor cost and the working strength are greatly reduced, the time and the labor are saved in the aluminum die transmission process, and the transmission efficiency is high. According to the invention, the partition plate and the hoister are respectively arranged on the first cantilever support structure and the second cantilever support structure, so that an aluminum die material conveying port does not need to be reserved, and potential safety hazards existing in the reserved aluminum die material conveying port are eliminated.

Drawings

FIG. 1 is a schematic view of the installation of an aluminum mold conveying device provided by the present invention;

FIG. 2 is a top view of the mounting position of the elevator in the aluminum mold conveying device provided by the invention;

FIG. 3 is a schematic side view of a hoist near a floor in the aluminum mold conveying device provided by the present invention;

FIG. 4 is a transverse cross-sectional view of section A-A of FIG. 3;

FIG. 5 is a top view of the elevator installed in the aluminum mold conveying device provided by the present invention;

fig. 6 is a longitudinal sectional view of section B-B in fig. 5.

In the figure:

100. a first floor; 200. a second floor; a support member; 2, a hoisting machine;

3. a partition plate; 4, protecting the fence; 5, a baffle plate;

11. a first set of supports; a first cantilever support structure; 112. cross beam

12. A second set of supports; a second cantilever support structure 121; 13, a bolt;

21. a hoist housing; a drive mechanism; a transfer shaft; 24, an inner bin of a release agent;

211. an aluminum die transmission channel; 212, a switch; 241, a horizontal partition plate; 242. vertical baffles;

243. and a release agent inlet.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.

The invention provides an aluminum mould transmission device and a transmission method, which are used for transmitting an aluminum mould from a lower first floor 100 to a higher second floor 200.

The invention firstly provides an aluminum mould transmission device, as shown in fig. 1-6, the aluminum mould transmission device comprises a plurality of supporting pieces 1, a lifter 2 and a partition plate 3, the supporting pieces 1 are divided into at least two groups, one end of a first group of supporting pieces 11 is connected to a floor slab of a first floor 100, the other end of the first group of supporting pieces is cantilevered to form a first cantilever supporting structure 111, one end of a second group of supporting pieces 12 is connected to a floor slab of a second floor 200, and the other end of the second group of supporting pieces is cantilevered to form a second cantilever supporting structure 121; the first floor 100 and the second floor 200 are adjacent floors, and the first floor 100 is positioned below the second floor 200; the hoist 2 is arranged on the second cantilever support structure 121; the partition 3 is arranged on the first cantilever support structure 111; the partition 3 is opposed to the upper and lower positions of the lifter 2.

Compared with the existing manual transmission mode, the aluminum mold transmission device provided by the invention has the advantages that the partition plates 3 and the lifting machines 2 are respectively arranged on the adjacent first floor 100 and the second floor 200, the aluminum molds on the partition plates 3 of the first floor 100 are transmitted to the second floor 200 through the lifting machines 2, the labor cost and the working strength are greatly reduced, the time and the labor are saved in the aluminum mold transmission process, and the transmission efficiency is high. In the invention, the partition plate 3 and the hoister 2 are respectively arranged on the first cantilever supporting structure 111 and the second cantilever supporting structure 121, so that an aluminum die material conveying port does not need to be reserved, and the potential safety hazard existing in the reserved aluminum die material conveying port is eliminated.

Preferably, the support member 1 is detachably connected to the floor. Specifically, in this embodiment, by pre-burying the high-strength bolt 13 in advance on the floor slab of each floor, the first group of support members 11 and the second group of support members 12 are respectively connected to the floor slabs of the first floor 100 and the second floor 200, so that the support members 1 can be disassembled relative to the floor slabs, and the support members 1, the lifting machines 2 and the partition plates 3 installed on the support members can be integrally disassembled and assembled to the upper layer for continuous use after each use is completed, so that the disassembly is simple, and the carrying is convenient.

In one embodiment, each set of support members 1 is formed of at least two rectangular cross-sectional beams 112 spaced apart and connected to the floor. As shown in fig. 2, taking the first group of supporting members 11 as an example, two beams 112 with square cross sections are adopted and arranged at intervals on the surface of the floor slab, one end of each beam 112 is connected with the floor slab through two bolts 13, the other end of each beam 112 is cantilevered out of the floor slab to form a first cantilever supporting structure 111, and the elevator 2 is arranged on the first cantilever supporting structure 111. The beam structure is adopted as the support piece 1, so that materials are convenient to obtain on the construction site, the cost is low, and the strength is high.

Fig. 3-6 are schematic structural diagrams of the elevator 2 according to the present invention, specifically, the elevator 2 includes an elevator housing 21, a driving mechanism 22, a conveying shaft 23 and a releasing agent internal bin 24, wherein an aluminum mold conveying inlet and an aluminum mold conveying outlet are respectively disposed on a lower surface and an upper surface of the elevator housing 21, a passage between the inlet and the outlet is an aluminum mold conveying passage 211, the aluminum mold conveying passage 211 is in a vertical direction, vertical conveying of aluminum molds along a floor-raising direction is achieved, a conveying distance is short, required power is low, and conveying efficiency is high. The hoist housing 21 is provided with a switch 212 on the side adjacent the floor for manually controlling the activation and deactivation of the drive mechanism 22. The driving mechanism 22 is fixed on the side wall of the elevator shell 21; the drive mechanism 22 may be an electric motor. One end of the transmission shaft 23 is connected with the output end of the driving mechanism 22, and the other end is hinged with the lifter shell 21; the conveying shafts 23 are provided with multiple groups, each group comprises two conveying shafts 23 at the same height position, the conveying shafts 23 of the multiple groups are opposite in the vertical direction, two rows are formed in the horizontal direction, and the aluminum molds can be clamped between the two rows of conveying shafts 23 for transmission. The release agent inner bin 24 is arranged in the lifter shell 21 and is formed by enclosing a horizontal partition plate 241, a vertical partition plate 242 and the inner wall of the lifter shell 21; the vertical partition 242 abuts against at least one transfer shaft 23; the vertical partition 242 is provided with a plurality of through holes at positions abutting against the transfer shaft 23, and the release agent can reach the transfer shaft 23 through the through holes. As shown in fig. 4 and 6, taking four groups of eight conveying shafts 23 as an example, the conveying shafts are a first group to a fourth group from top to bottom, the four conveying shafts 23 on one side of each group close to the floor are driving shafts for transportation, and preferably, each conveying shaft 23 is connected with a driving mechanism 22; in keeping away from four conveying axle 23 of floor one side, two play the clearance effect to the aluminium mould below, two connect release agent inner storehouse 24 above, realize the transportation between two conveying axle 23 that the aluminium mould presss from both sides and establishes. Inside the elevator casing 21, the top and both sides of vertical baffle 242 all are connected with the inner wall of elevator casing 21, and the bottom is connected with horizontal baffle 241, and horizontal baffle 241 locates between second group transmission axle 23 and the third group transmission axle 23 to be connected with vertical baffle 242, all the other each limits all with the inner wall of elevator casing 21 be connected, form release agent inner bin 24 from this. Wherein, as shown in fig. 4, the vertical partition 242 abuts against the two transmission shafts 23 far away from the floor slab side in the first group of transmission shafts 23 and the second group of transmission shafts 123, and is provided with a through hole at the abutting position, when the transmission shafts 23 rotate, the release agent in the release agent inner bin 24 can permeate to the abutted transmission shafts 23 through the through hole, and the release agent is coated on the aluminum mold by continuously providing the transmission shafts 23 with the release agent, thereby facilitating the demolding of the aluminum mold.

Specifically, the top of the mold release machine inner bin 24 is provided with a mold release agent inlet 243. As shown in fig. 2 and 3, the release agent inlet 243 is higher than the upper surface of the elevator housing 21 to facilitate the addition of release agent. While the release agent inlet 243 is provided in the hoist housing 21 on the side remote from the floor slab.

Optionally, the outer circumference of one of the two rows of the transmission shafts 23 is provided with a wear resistant layer. In one embodiment, the wear-resistant layer is made of high-density sponge rubber, and when the conveying shaft 23 rotates, the sponge rubber rubs against the aluminum template to generate an upward friction force, so that the aluminum template is driven to move upwards in a transmission mode. In the embodiment, the sponge rubber plates are arranged on the outer circumferences of the four conveying shafts 23 close to one side of the floor slab.

The aluminum mould conveying device further comprises guardrails 4, and the guardrails 4 are arranged on two sides of the first cantilever supporting structure 111 and the second cantilever supporting structure 121 along the direction of the floor slab. Taking fig. 2 as an example, the guard rails 4 are arranged on the second cantilever support structures 121 of the two cross beams 112 and abut against the floor end surface of the second floor 200, and together with the hoisting machine 2, the second cantilever support structures 121 are enclosed to form a safety workbench.

The aluminum mould conveying device further comprises a baffle plate 5, the baffle plate 5 is connected to the cantilever ends of the first cantilever supporting structure 111 and the second cantilever supporting structure 121, the width of the baffle plate 5 is not smaller than the width of the first cantilever supporting structure 111 and the width of the second cantilever supporting structure 121, and the height of the baffle plate 5 is higher than the floor height of the second floor 200. As shown in figure 1, the tail ends of at least two groups of supporting pieces 1 are provided with baffle plates 5, so that the upper and lower vertical channels for conveying the aluminum die are shielded, and possible accidents in the conveying process are prevented. It should be noted that, when installing the baffle 5, the baffle 5 is connected with the cantilever support structure between two adjacent floors, but the height or length of the baffle 5 is not limited to the height of one floor, and the height of the baffle 5 in fig. 1 is higher than the floor of the second floor 200 by at least the height of the hoist 2, so as to ensure the safety of workers at the floor, so in specific implementation, each baffle 5 needs to be connected with the floor of three adjacent floors.

Based on the aluminum mold transmission device, the invention provides an aluminum mold transmission method, which comprises the following steps:

s1, placing the aluminum mould in the first floor 100 on the partition board 3;

s2, feeding the aluminum die into the elevator 2 above the partition board 3;

s3, starting the elevator 2, and transmitting the aluminum mold from the first floor 100 to the second floor 200 to finish one-time aluminum mold transmission;

s4, repeating the steps S2-S3, and transferring all aluminum molds on the first floor 100 to the second floor 200;

s5, the elevator 2 and the partition 3 are moved up by one floor, and step S1 is executed.

In the moving step S5, the support member 1 is detached from the first floor 100 and the second floor 200, and then the support member 1, the elevator 2, and the support member 1 and the partition 3 are moved as a unit.

In the aluminum mold transfer process of step S4, the mold release agent in the mold release agent inner bin 24 permeates to the transfer shaft 23 through the through hole to facilitate the mold release of the aluminum mold or the aluminum mold plate.

The aluminum mould transmission device and the transmission method provided by the invention solve the problem of manual delivery of the traditional aluminum mould, can accelerate the transportation progress of the aluminum mould on the construction site, and avoid manual cleaning of the aluminum mould and manual smearing of a release agent. Under the intact circumstances of aluminium mould preparation before guaranteeing the site operation, improve the construction progress, reducible part passes the reservation of material mouth, reduces later stage repair work, reduces because of passing the unsafe factor that the reservation of material mouth caused.

According to the aluminum mold conveying method, the mold release agent is filled in the mold release agent inner bin 24, and only at least one worker on the upper floor and the lower floor needs to work cooperatively, the worker on the first floor 100 needs to send the aluminum mold into the elevator 2 from the lower conveying port, and the other worker on the upper floor 200 extracts the aluminum mold, so that the steps of manually cleaning and coating the mold release agent are reduced, and the labor cost is saved. Compared with the prior art, the reservation and the use of the aluminum mould material transferring port are reduced, and the pressure is relieved for later-stage repair. Meanwhile, the transmission device provided by the invention is convenient to mount and dismount, can be mounted at any time, and is labor-saving.

It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Numerous obvious variations, adaptations and substitutions will occur to those skilled in the art without departing from the scope of the invention. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. An aluminum die conveying apparatus, comprising:

the supporting parts (1) are multiple, the supporting parts (1) are divided into at least two groups, one end of the supporting part (1) in the first group is connected to a floor slab of a first floor (100), the other end of the supporting part in the first group is cantilevered to form a first cantilever supporting structure (111), one end of the supporting part (1) in the second group is connected to the floor slab of a second floor (200), and the other end of the supporting part in the second group is cantilevered to form a second cantilever supporting structure (121); the first floor (100) and the second floor (200) are adjacent floors, and the first floor (100) is positioned below the second floor (200);

a hoist (2) arranged on the second cantilever support structure (121);

the hoisting machine (2) comprises:

the device comprises a lifter shell (21), wherein an aluminum die transmission inlet and an aluminum die transmission outlet are respectively arranged on the lower surface and the upper surface of the lifter shell (21) to form an aluminum die transmission channel (211);

a drive mechanism (22) fixed to a side wall of the hoist housing (21);

one end of the conveying shaft (23) is connected with the output end of the driving mechanism (22), the other end of the conveying shaft (23) is hinged with the lifter shell (21), multiple groups of conveying shafts (23) are arranged, each group of conveying shafts comprises two conveying shafts (23) at the same height position, the multiple groups of conveying shafts (23) are opposite to each other in the vertical direction and form two rows in the horizontal direction, and the aluminum mold can be clamped between the two rows of conveying shafts (23) for transmission;

the release agent inner bin (24) is arranged in the lifter shell (21) and is formed by enclosing a horizontal partition plate (241), a vertical partition plate (242) and the inner wall of the lifter shell (21); the vertical partition (242) is in abutment with at least one of the transfer shafts (23); a plurality of through holes are formed in the positions, abutted to the conveying shafts (23), of the vertical partition plates (242), and the release agent can reach the conveying shafts (23) through the through holes;

a partition (3) arranged on the first cantilever support structure (111); the elevator (2) is opposite to the upper and lower positions of the partition board (3).

2. The aluminum mould conveying device as claimed in claim 1, wherein the supporting member (1) is detachably connected with the floor slab.

3. An aluminium mould conveying device according to claim 2, characterized in that each set of said supporting members (1) is composed of at least two cross beams (112) of rectangular section, spaced apart and connected to said floor.

4. The aluminum mold transfer device according to claim 1, wherein the release agent inlet (243) is provided at the top of the release agent inner bin (24).

5. The aluminum die conveying device according to claim 1, wherein the conveying shafts (23) in two rows are provided with wear-resistant layers on the outer circumference of the conveying shafts (23) in one row.

6. The aluminum mold conveying apparatus according to claim 1, further comprising a guardrail (4), wherein the guardrail (4) is provided on both sides of the first and second cantilever support structures (111, 121) in a floor slab direction.

7. The aluminum mold conveying apparatus according to claim 1, further comprising a baffle plate (5), wherein the baffle plate (5) is connected to the cantilever ends of the first cantilever support structure (111) and the second cantilever support structure (121), the width of the baffle plate (5) is not less than the width of the first cantilever support structure (111) and the second cantilever support structure (121), and the height of the baffle plate (5) is higher than the floor height of the second floor (200).

8. An aluminum mold conveying method, characterized in that the aluminum mold conveying device of any one of claims 1 to 7 is adopted, and the method comprises the following steps:

s1, placing the aluminum die in the first floor (100) on the partition board (3);

s2, the aluminum die is sent to a lifter (2) above the clapboard (3);

s3, the elevator (2) is started to transfer the aluminum mould from the first floor (100) to the second floor (200) to finish one-time aluminum mould transfer, specifically,

the aluminum die is conveyed through a conveying shaft (23) in the hoister (2), a release agent inner bin (24) of the hoister (2) is communicated with the conveying shaft (23) through a through hole, and in the conveying process of the aluminum die, the release agent in the release agent inner bin (24) permeates into the conveying shaft (23) through the through hole;

s4, repeating the steps S2-S3, and transferring all the aluminum molds to the second floor (200);

s5, the elevator (2) and the partition (3) are respectively moved upwards by one floor, and the step S1 is executed.