CN111607204A - Highlight printer consumable, production method and production equipment - Google Patents
Highlight printer consumable, production method and production equipment Download PDFInfo
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- CN111607204A CN111607204A CN201911313623.3A CN201911313623A CN111607204A CN 111607204 A CN111607204 A CN 111607204A CN 201911313623 A CN201911313623 A CN 201911313623A CN 111607204 A CN111607204 A CN 111607204A
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- fixedly installed
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/022—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the choice of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/05—Filamentary, e.g. strands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/919—Thermal treatment of the stream of extruded material, e.g. cooling using a bath, e.g. extruding into an open bath to coagulate or cool the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
- B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0806—Silver
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/08—Metals
- C08K2003/0812—Aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Abstract
The invention discloses a highlight printer consumable, a production method and production equipment. A highlight printer consumable comprises the following components in parts by mass: 88 parts of PLA, 5 parts of PETG, 3 parts of ABS, 1 part of lubricant, 1 part of chain extender, 1 part of nano-silver powder and 1 part of aluminum powder. The transformer oil is used for cooling in the production process, so that excessive moisture is prevented from entering the material, and a film is formed on the surface of the material while the cooling effect of the transformer oil can be improved. The invention has the beneficial effects that: 3D printing consumables have fine gloss, hardness and mobility, and the production method is simple, and equipment is simple, can reduce the time of consumptive material and water contact, through the cooling through transformer oil for the cooling effect is better, and simultaneously in the heating in later stage volatilizees the in-process, transformer oil is better volatilizees easily, and transformer oil can prevent consumptive material and water direct contact simultaneously, avoids the moist advantage of consumptive material.
Description
Technical Field
The invention relates to the technical field of 3D printing consumables.
Background
The customer requirement of 3D printing consumables has very high glossiness and does not influence the hardness of product and the mobility of product in the model, and present printing consumables all are darker consumptive material, can not show customer's design, therefore the customer proposes the solution requirement.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a high-gloss printer consumable, a production method and production equipment, wherein the 3D printing consumable has good gloss, hardness and flowability, the production method is simple, the equipment is simple, the contact time of the consumable and water can be reduced, the cooling effect is better through cooling transformer oil, meanwhile, in the later heating and volatilizing process, the transformer oil is better and easily volatilized, meanwhile, the transformer oil can prevent the consumable from directly contacting with the water, and the consumable is prevented from being wetted.
The technical scheme adopted by the invention is as follows:
a highlight printer consumable comprises the following components in parts by mass: 88 parts of PLA, 5 parts of PETG, 3 parts of ABS, 1 part of lubricant, 1 part of chain extender, 1 part of nano-silver powder and 1 part of aluminum powder.
A method for producing a highlight printer consumable, comprising the following steps:
s1, putting the dried PLA, PETG, ABS, nano-silver powder and aluminum powder into a high-speed mixer in proportion, adding a lubricant into the high-speed mixer, stirring for 3-5min at the temperature of 5-50 ℃, then adding a chain extender in proportion, and stirring for 3-5min at the temperature of 5-40 ℃;
s2, adding the mixed materials into a hopper of a double-screw extruder, and extruding the materials through melt blending, wherein the double-screw extruder 3 is provided with nine heating areas, and the temperature of the nine heating areas is set as follows: a first area: 170-190 ℃; and a second zone: 190-210 ℃; and (3) three zones: 195-215 ℃; and (4) four areas: 195-215 ℃; and a fifth zone: 195-215 ℃; a sixth zone: 195-215 ℃; seven areas: 195-215 ℃; and eight regions: 195-215 ℃; zone 9: head temperature: 170-180 ℃; the rotating speed of the screw is controlled to be 80-350 r/min; the traction speed of the double-screw extruder 3 is set to be 150-350 r/min;
s3, placing the material extruded by the double-screw extruder into a cooling device for cooling, wherein the cooling device is provided with three cooling areas, namely a first cooling area, a second cooling area and a third cooling area; the first cooling area comprises a liquid tank, transformer oil placed in the liquid tank, a first temperature sensor fixedly installed on the surface of the lower end of the liquid tank and a first heater fixedly installed on the lower end face of the liquid tank, the temperature range of the transformer oil is 10-40 ℃, the second cooling area comprises a water tank, clean water placed in the water tank, a second temperature sensor fixedly installed on the lower end face of the water tank, a second heater fixedly installed at the lower end of the first heater and an ultrasonic vibrator fixedly installed on the lower end face of the water tank, and the third cooling area comprises a fan; the first temperature sensor, the first heater, the second temperature sensor, the second heater, the ultrasonic vibrator and the fan are all electrically connected with a controller.
A production facility for highlight printer consumables, comprising: the device comprises a controller, a mixer electrically connected with the controller, a double-screw extruder electrically connected with the controller and a cooling device electrically connected with the controller, wherein the mixer is arranged at one end of the double-screw extruder, and the cooling device is arranged at the other end of the double-screw extruder; the cooling device is provided with three cooling areas, namely a first cooling area, a second cooling area and a third cooling area; the first cooling area comprises a liquid tank, transformer oil placed in the liquid tank, a first temperature sensor fixedly installed on the surface of the lower end of the liquid tank and a first heater fixedly installed on the lower end face of the liquid tank, the temperature range of the transformer oil is 10-40 ℃, the second cooling area comprises a water tank, clean water placed in the water tank, a second temperature sensor fixedly installed on the lower end face of the water tank, a second heater fixedly installed at the lower end of the first heater and an ultrasonic vibrator fixedly installed on the lower end face of the water tank, and the third cooling area comprises a fan; the first temperature sensor, the first heater, the second temperature sensor, the second heater, the ultrasonic vibrator and the fan are all electrically connected with the controller.
And aluminum powder is placed in the water tank.
The invention has the beneficial effects that: 3D printing consumables have fine gloss, hardness and mobility, and the production method is simple, and equipment is simple, can reduce the time of consumptive material and water contact, through the cooling through transformer oil for the cooling effect is better, and simultaneously in the heating in later stage volatilizees the in-process, transformer oil is better volatilizees easily, and transformer oil can prevent consumptive material and water direct contact simultaneously, avoids the moist advantage of consumptive material.
Drawings
FIG. 1 is a schematic flow chart of the flow steps of the production method of the invention;
FIG. 2 is a schematic diagram of the electronic control principle of the production apparatus in the invention;
fig. 3 is a schematic view of the structure of the cooling device of the present invention.
Detailed Description
As shown in fig. 1, 2 and 3, the highlight printer consumable of the invention comprises the following components in parts by mass: 88 parts of PLA, 5 parts of PETG, 3 parts of ABS, 1 part of lubricant, 1 part of chain extender, 1 part of nano-silver powder and 1 part of aluminum powder. The lubricant is stearate. The chain extender is KH 550.
A method for producing a highlight printer consumable, comprising the following steps:
s1, putting the dried PLA, PETG, ABS, nano-silver powder and aluminum powder into a high-speed mixer 2 according to a proportion, adding a lubricant into the high-speed mixer 2, stirring for 3-5min at the temperature of 5-50 ℃, then adding a chain extender according to the proportion, and stirring for 3-5min at the temperature of 5-40 ℃;
s2, adding the mixed materials into a hopper of a double-screw extruder 3, and extruding the materials through melt blending, wherein the double-screw extruder 3 is provided with nine heating areas, and the temperature of the nine heating areas is set as follows: a first area: 170-190 ℃; and a second zone: 190-210 ℃; and (3) three zones: 195-215 ℃; and (4) four areas: 195-215 ℃; and a fifth zone: 195-215 ℃; a sixth zone: 195-215 ℃; seven areas: 195-215 ℃; and eight regions: 195-215 ℃; zone 9: head temperature: 170-180 ℃; the rotating speed of the screw is controlled to be 80-350 r/min; the traction speed of the double-screw extruder 3 is set to be 150-350 r/min;
s3, placing the material extruded by the double-screw extruder 3 into a cooling device 4 for cooling, wherein the cooling device 4 is provided with three cooling areas, namely a first cooling area, a second cooling area and a third cooling area; the first cooling area comprises a liquid tank, transformer oil placed in the liquid tank, a first temperature sensor fixedly installed on the surface of the lower end of the liquid tank and a first heater fixedly installed on the lower end face of the liquid tank, the temperature range of the transformer oil is 10-40 ℃, the second cooling area comprises a water tank, clean water placed in the water tank, a second temperature sensor fixedly installed on the lower end face of the water tank, a second heater fixedly installed at the lower end of the first heater and an ultrasonic vibrator fixedly installed on the lower end face of the water tank, and the third cooling area comprises a fan; the first temperature sensor, the first heater, the second temperature sensor, the second heater, the ultrasonic vibrator and the fan are all electrically connected with the controller 1.
A production facility for highlight printer consumables, comprising: the device comprises a controller 1, a mixer 2 electrically connected with the controller 1, a double-screw extruder 3 electrically connected with the controller 1 and a cooling device 4 electrically connected with the controller 1, wherein the mixer 2 is arranged at one end of the double-screw extruder 3, and the cooling device 4 is arranged at the other end of the double-screw extruder 3; the cooling device 4 is provided with three cooling areas, namely a first cooling area, a second cooling area and a third cooling area; the first cooling area comprises a liquid tank, transformer oil placed in the liquid tank, a first temperature sensor fixedly installed on the surface of the lower end of the liquid tank and a first heater fixedly installed on the lower end face of the liquid tank, the temperature range of the transformer oil is 10-40 ℃, the second cooling area comprises a water tank, clean water placed in the water tank, a second temperature sensor fixedly installed on the lower end face of the water tank, a second heater fixedly installed at the lower end of the first heater and an ultrasonic vibrator fixedly installed on the lower end face of the water tank, and the third cooling area comprises a fan; the first temperature sensor, the first heater, the second temperature sensor, the second heater, the ultrasonic vibrator and the fan are all electrically connected with the controller 1.
And aluminum powder is placed in the water tank.
Compare with traditional highlight printing consumables, had more nanometer silver powder and aluminite powder, such gloss can be better and more beautiful, and the test process is direct to be printed the consumables and is placed 3D printing pen in and print, and the printing process is more smooth.
The invention has the beneficial effects that: 3D printing consumables have fine gloss, hardness and mobility, and the production method is simple, and equipment is simple, can reduce the time of consumptive material and water contact, through the cooling through transformer oil for the cooling effect is better, and simultaneously in the heating in later stage volatilizees the in-process, transformer oil is better volatilizees easily, and transformer oil can prevent consumptive material and water direct contact simultaneously, avoids the moist advantage of consumptive material.
Claims (4)
1. A highlight printer consumable is characterized by comprising the following components in parts by mass: 88 parts of PLA, 5 parts of PETG, 3 parts of ABS, 1 part of lubricant, 1 part of chain extender, 1 part of nano-silver powder and 1 part of aluminum powder.
2. The method for producing a high gloss printer consumable according to claim 1, comprising the steps of:
s1, putting the dried PLA, PETG, ABS, nano-silver powder and aluminum powder into a high-speed mixer (2) according to a proportion, adding a lubricant into the high-speed mixer (2), stirring for 3-5min at the temperature of 5-50 ℃, then adding a chain extender according to a proportion, and stirring for 3-5min at the temperature of 5-40 ℃;
s2, adding the mixed materials into a hopper of a double-screw extruder (3), and performing melt blending extrusion, wherein the double-screw extruder (3) is provided with nine heating areas, and the temperature of the nine heating areas is set as follows: a first area: 170-190 ℃; and a second zone: 190-210 ℃; and (3) three zones: 195-215 ℃; and (4) four areas: 195-215 ℃; and a fifth zone: 195-215 ℃; a sixth zone: 195-215 ℃; seven areas: 195-215 ℃; and eight regions: 195-215 ℃; zone 9: head temperature: 170-180 ℃; the rotating speed of the screw is controlled to be 80-350 r/min; the traction speed of the double-screw extruder (3) is set to be 150-350 r/min;
s3, placing the material extruded by the double-screw extruder (3) into a cooling device (4) for cooling, wherein the cooling device (4) is provided with three cooling areas, namely a first cooling area, a second cooling area and a third cooling area; the first cooling area comprises a liquid tank, transformer oil placed in the liquid tank, a first temperature sensor fixedly installed on the surface of the lower end of the liquid tank and a first heater fixedly installed on the lower end face of the liquid tank, the temperature range of the transformer oil is 10-40 ℃, the second cooling area comprises a water tank, clean water placed in the water tank, a second temperature sensor fixedly installed on the lower end face of the water tank, a second heater fixedly installed at the lower end of the first heater and an ultrasonic vibrator fixedly installed on the lower end face of the water tank, and the third cooling area comprises a fan; the first temperature sensor, the first heater, the second temperature sensor, the second heater, the ultrasonic vibrator and the fan are all electrically connected with a controller (1).
3. The apparatus for producing a high gloss printer consumable according to claim 1, comprising: the device comprises a controller (1), a mixer (2) electrically connected with the controller (1), a double-screw extruder (3) electrically connected with the controller (1) and a cooling device (4) electrically connected with the controller (1), wherein the mixer (2) is arranged at one end of the double-screw extruder (3), and the cooling device (4) is arranged at the other end of the double-screw extruder (3); the cooling device (4) is provided with three cooling areas, namely a first cooling area, a second cooling area and a third cooling area; the first cooling area comprises a liquid tank, transformer oil placed in the liquid tank, a first temperature sensor fixedly installed on the surface of the lower end of the liquid tank and a first heater fixedly installed on the lower end face of the liquid tank, the temperature range of the transformer oil is 10-40 ℃, the second cooling area comprises a water tank, clean water placed in the water tank, a second temperature sensor fixedly installed on the lower end face of the water tank, a second heater fixedly installed at the lower end of the first heater and an ultrasonic vibrator fixedly installed on the lower end face of the water tank, and the third cooling area comprises a fan; the first temperature sensor, the first heater, the second temperature sensor, the second heater, the ultrasonic vibrator and the fan are all electrically connected with the controller (1).
4. The production apparatus according to claim 1, wherein: and aluminum powder is placed in the water tank.
Priority Applications (1)
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CN201911313623.3A CN111607204A (en) | 2019-12-19 | 2019-12-19 | Highlight printer consumable, production method and production equipment |
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CN201911313623.3A CN111607204A (en) | 2019-12-19 | 2019-12-19 | Highlight printer consumable, production method and production equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112622220A (en) * | 2020-09-07 | 2021-04-09 | 珠海市三绿实业有限公司 | 3D printing consumable with surface flashing points and production method thereof |
CN113502039A (en) * | 2021-07-23 | 2021-10-15 | 珠海市三绿实业有限公司 | Marble-imitated 3D printing consumable, production method and production equipment |
Citations (3)
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CN102133795A (en) * | 2011-01-26 | 2011-07-27 | 新疆天业节水灌溉股份有限公司 | Air-cooled electromagnetic heating device for plastic extrusion equipment |
CN104592726A (en) * | 2015-01-09 | 2015-05-06 | 广州市傲趣电子科技有限公司 | Imitation-silver composite consumable with silver plating effect and for 3Dprinting and preparation method thereof |
CN108164945A (en) * | 2017-12-28 | 2018-06-15 | 诺思贝瑞新材料科技(苏州)有限公司 | A kind of preparation method of the 3D printing modified polylactic acid material with metal effect |
-
2019
- 2019-12-19 CN CN201911313623.3A patent/CN111607204A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102133795A (en) * | 2011-01-26 | 2011-07-27 | 新疆天业节水灌溉股份有限公司 | Air-cooled electromagnetic heating device for plastic extrusion equipment |
CN104592726A (en) * | 2015-01-09 | 2015-05-06 | 广州市傲趣电子科技有限公司 | Imitation-silver composite consumable with silver plating effect and for 3Dprinting and preparation method thereof |
CN108164945A (en) * | 2017-12-28 | 2018-06-15 | 诺思贝瑞新材料科技(苏州)有限公司 | A kind of preparation method of the 3D printing modified polylactic acid material with metal effect |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112622220A (en) * | 2020-09-07 | 2021-04-09 | 珠海市三绿实业有限公司 | 3D printing consumable with surface flashing points and production method thereof |
CN113502039A (en) * | 2021-07-23 | 2021-10-15 | 珠海市三绿实业有限公司 | Marble-imitated 3D printing consumable, production method and production equipment |
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Application publication date: 20200901 |