CN111605088A - Arc stone material side cutting mechanism - Google Patents
Arc stone material side cutting mechanism Download PDFInfo
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- CN111605088A CN111605088A CN202010583421.7A CN202010583421A CN111605088A CN 111605088 A CN111605088 A CN 111605088A CN 202010583421 A CN202010583421 A CN 202010583421A CN 111605088 A CN111605088 A CN 111605088A
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- arc
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- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to an arc-shaped stone side edge cutting mechanism, which comprises a cutting truss arranged above a stone plate stacking mechanism, the cutting truss is provided with a cutting line, the cutting line is arranged on the swinging mechanism, the swinging mechanism is arranged on the transverse moving mechanism, the transverse moving mechanism drives the swinging mechanism to reciprocate along the length direction of the cutting truss in order, the moving direction of the transverse moving mechanism driving the swinging mechanism is perpendicular to the cutting line, the cutting truss is provided with a discharging mechanism for guiding out the cut stone plates, when the cutting operation is carried out on one side of the arc-shaped stone plate, the swinging mechanism drives the cutting line to swing in a reciprocating way, so that the swinging mechanism is positioned on the cutting truss to move in a reciprocating way, and then realize the swing to the cutting line to the realization is to the linear cutting operation of stone material board one side, with the straightness that guarantees arc stone material board one side.
Description
Technical Field
The invention relates to the technical field of stone processing, in particular to an arc-shaped stone side edge cutting mechanism.
Background
The arc-shaped decorative stone is widely applied to the market, for example, on buildings such as main support columns in halls of public large buildings, in order to improve the aesthetic measure, the arc-shaped decorative stone is coated by the arc-shaped stone, so that the aesthetic measure can be effectively improved, and simultaneously, the function of avoiding personnel injury caused by edges and corners on the support columns can be achieved, when the arc-shaped decorative stone is actually processed, a whole base material is generally cut into a plurality of gaps along the length direction by a linear cutting device, in the process of cutting the base material by the linear cutting device, the cutting line of the cutting device is arranged according to the width direction of the base material, an arc-shaped gap is cut along the height direction of the base material, and along with the movement of the cutting device, so that the base material is cut into a plurality of gaps along the length direction, the arc-shaped decorative stone can be formed between adjacent gaps, and then the, realize the separation to arc slabstone material, arc slabstone material takes off the back, utilize subsequent wire-electrode cutting equipment to implement going on with cutting operation to arc slabstone material hammer-off position, make the hammer-off position of arc slabstone material keep straight, and then accomplish the further processing to arc slabstone material, processing finishes the back, for implementing the transportation to slabstone material, need hang one by one with slabstone material and send to on depositing the work or material rest, thereby accomplish depositing and transporting to arc slabstone material board, in the follow-up course of working of above-mentioned stone material, the problem that machining efficiency is low has all the time, and arc slabstone material inconvenient problem of operation when actual centre gripping cutting.
Disclosure of Invention
The invention aims to provide an arc-shaped stone side edge cutting mechanism which can effectively aim at the subsequent processing of arc-shaped stone plates, improve the processing efficiency and simultaneously can effectively implement accurate cutting, shaping and transferring of the arc-shaped stone plates.
The technical scheme adopted by the invention is as follows.
The utility model provides an arc stone material side cutting mechanism, is including setting up the cutting truss in stone material board windrow mechanism top, be provided with the line of cut on the cutting truss, the line of cut sets up on swing mechanism, swing mechanism sets up on sideslip mechanism, sideslip mechanism drive swing mechanism is neat along cutting truss length direction reciprocating motion, sideslip mechanism drive swing mechanism's moving direction and line of cut vertical arrangement, be provided with the row's of being used for the stone material board derivation that gets off cutting on the cutting truss and arrange material mechanism.
The invention also has the following features:
the swing mechanism comprises a sliding frame, the sliding frame is arranged on the cutting truss in a sliding mode, two groups of supporting rollers used for supporting the cutting lines are arranged on the sliding frame, the supporting rollers are vertically arranged, the sliding frame is arranged on the sliding rail in a sliding mode, a first connecting rod is arranged on the sliding frame, the other end of the first connecting rod is hinged to one end of a second connecting rod, the other end of the second connecting rod is hinged to one end of a driving swing rod, and the other end of the driving swing rod is connected with a driving unit.
The second connecting rod is of a right-angle plate-shaped structure, one end of the second connecting rod is rotatably connected with the driving swing rod through a hinge shaft, the middle section of the second connecting rod is hinged with one end of a third connecting rod, the other end of the third connecting rod is hinged with the rack, the driving unit comprises a gear arranged at one end of the hinge shaft of the driving swing rod, the gear is meshed with a driven gear, and the driven gear is connected with a driving motor.
The utility model discloses a cutting truss, including cutting truss, elastic rod, feed screw, motor, feed spring, feed screw, cutting truss, be provided with the elastic rod on the cutting truss, the elastic rod is arranged with the moving direction parallel of cutting truss, the elastic rod slides and sets up in removing the frame, the cover is equipped with feed spring on the elastic rod, feed spring's both ends are supported with removing the frame and cutting truss respectively and are leaned on, be provided with feed nut in removing the frame, the last feed screw that is provided with of feed nut, feed screw level and with the moving direction parallel arrangement of cutting.
The movable rack is provided with a clamping roller, the upper end and the lower end of the clamping roller are provided with roller frames, the roller frames are provided with clamping slide bars, the clamping slide bars are horizontal and form sliding fit with the movable rack, the clamping slide bars are sleeved with clamping springs, the two ends of the clamping springs are respectively abutted against the roller frames and the movable rack, and the length direction of the clamping slide bars is perpendicular to the moving direction of the movable rack.
Arrange material mechanism including setting up the row's material roller in moving the frame, arrange the both ends rotary type setting of material roller on the roller frame, the roller frame sets up in moving the frame through the cantilever is articulated, the articulated shaft level of cantilever and perpendicular with the moving direction who moves the frame, the cover is equipped with the torsional spring on the articulated shaft of cantilever, the torsional spring makes the cantilever be in the state of vertical hanging down, be provided with the stopper in moving the frame, the stopper is used for implementing spacing to the rotation of cantilever.
And a clamping thin plate is arranged on the rear side of the clamping roller, and the clamping thin plate is attached to and clamped with the two sides of the end face of the stone plate.
The invention has the technical effects that: when the cutting operation to arc stone plate one side is implemented, foretell swing mechanism drive line of cut reciprocating swing for swing mechanism is located reciprocating motion on the cutting truss, and then realizes the swing to the cut line, thereby realizes the line cutting operation to stone plate one side, with the straightness that ensures arc stone plate one side.
Drawings
Fig. 1 and 2 are a plan view and an end view, respectively, of a stone plate blanking device;
FIG. 3 is a front view of a stone panel blanking apparatus;
fig. 4 and 5 are schematic diagrams of two visual structures of the stone plate blanking device;
FIG. 6, FIG. 7 and FIG. 8 are schematic views of three-view structures of the blanking roller respectively;
FIGS. 9 and 10 are schematic views of the stone plate blanking device after being moved out of the receiving roller;
fig. 11 and 12 are schematic structural views of a material receiving arc plate of the stone slab blanking device;
fig. 13 to 16 are schematic views of four viewing angle structures of the stone plate stacking mechanism, the side edge cutting mechanism and the stone plate guiding mechanism;
fig. 17-20 are four views of the stone plate stacking mechanism;
figures 21 to 24 are schematic views of the stone plate stacking mechanism from four views with the middle broken away;
FIGS. 25-30 are schematic views of six views of the side cutting mechanism;
FIGS. 31 and 32 are schematic views of a partial perspective view of the side cutting mechanism;
fig. 33 is a partial schematic view of the stone plate lead-out mechanism;
FIG. 34 is a schematic view of a material guiding frame of the stone plate guiding mechanism;
fig. 35 is a schematic view showing the state of the feed-out roller of the stone plate feed-out mechanism.
Detailed Description
In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency;
the arc-shaped stone side cutting mechanism of the invention is explained in detail below by combining the whole arc-shaped stone processing system for buildings:
the present invention will be described in detail with reference to the accompanying drawings 1 to 35, wherein:
an arc stone processing system for buildings comprises a stone plate blanking device 10, wherein a stone plate stacking mechanism 20 is arranged at an outlet of the stone plate blanking device 10, the stone plate stacking mechanism 20 is used for stacking stone plates in order, a side edge cutting mechanism 30 is arranged beside the stone plate stacking mechanism 20, the side edge cutting mechanism 30 is used for cutting one side of each stone plate to be flush, a stone plate guiding mechanism 40 is arranged at an outlet of the stone plate stacking mechanism 20, and the stone plate guiding mechanism 40 is used for separating stones and guiding the stones into a storage rack 50;
the blank that is used for processing arc stone slab that present rostone produced is mostly the cuboid structure, cut into a plurality of curved panel column structures with the material through the line cutting equipment, make arc slab arrange along the base material of cuboid equidistant, then utilize stone slab unloader 10 to implement the unloading to single arc stone slab, then the arc stone slab of deriving derives to in stone slab windrow mechanism 20, it is neat to implement the stone slab pile after the unloading, the stone slab after the pile is neat implements the cutting operation to arc stone slab one side through side cutting mechanism 30, make arc stone slab one side keep straight state, then utilize stone slab derivation mechanism 40 to derive the arc stone slab that one side cutting is neat, and be located and pile on material frame 50, and then accomplish the further processing to the stone slab;
this arc stone material blank is at the actual processing, when implementing arc stone material board and base material board unloading operation, adopt the mode of hammering more to realize and the base material board between the hammer-off operation, consequently one side of arc stone material board presents the fracture form of nature and constitutes, can't directly regard as off-the-shelf arc stone material to use, consequently can effectively implement the cutting to arc stone material board one side natural fracture face through foretell side cutting mechanism 30, make arc stone material one side keep straight, and then implement the further processing operation to arc stone material.
As a preferred embodiment of the present invention, referring to fig. 1 to 8, the stone plate blanking device 10 includes a blanking roller 11, the blanking roller 11 is horizontally disposed, a blanking arm 12 for supporting an arc-shaped stone plate is disposed on the blanking roller 11, the blanking arm 12 is disposed along a radial direction of the blanking roller 11, a plurality of the blanking arms 12 are disposed at intervals along a length direction of the blanking roller 11, a driving mechanism drives the blanking roller 11 to rotate and transfer the stone plate onto a material receiving belt 13, material receiving plates 14 are disposed on two sides of the material receiving belt 13, and the material receiving plates 14 are used for carrying out a receiving operation on the arc-shaped stone plate;
above-mentioned stone material board is at the in-process of actual processing, in the 11 pivoted constitutions of unloading roller, make one side of unloading arm 12 and arc stone material board support and lean on, and then realize the operation of tearing apart between arc stone material board and the substrate faying face, thereby realize the unloading operation to arc stone material board, utilize material receiving plate 14 to implement accepting to the stone material board after the stone material board unloading, utilize material receiving belt 13 to implement the guide to arc stone material board, make arc stone material board derive, in order to implement the further processing to arc stone material board.
Furthermore, the material receiving plate 14 is provided with a material sliding frame 141, the material sliding frame 141 forms a sliding fit along the length direction of the material receiving plate 14, the material sliding frame 141 is arranged at the side positions of two ends of the blanking roller 11, the material receiving plate 14 is arranged in an inclined manner, and the material sliding frame 141 is arranged along the length direction of the material receiving plate 14;
after the arc-shaped stone plate is torn off from the base material and fed, the arc-shaped stone plate is positioned on the feeding roller 11 and turned over and guided to the sliding frame 141, so that feeding operation of the arc-shaped stone plate is implemented, in the process that the feeding roller 11 rotates for feeding, the sliding frame 141 slides along the length direction of the material receiving plate 14, so that the feeding roller 11 rotates to avoid, and feeding operation of the arc-shaped stone plate is further implemented, and the arc-shaped stone plate after feeding is positioned on the sliding frame 141 and normal rotation of the feeding roller 11 is not influenced;
referring to fig. 3, a push rod 111 is arranged at a roller end of the blanking roller 11, a roller 1111 is arranged on the push rod 111, a wheel center of the roller 1111 is arranged in parallel with the blanking roller 11, and the roller 1111 is abutted against or separated from one side of the sliding rack 141 to push the sliding rack 141, so as to avoid blanking;
more specifically, the material catching plate 14 is provided with a material driving rod 15 at the outer side thereof, the material driving rod 15 is integrally provided with an arc-shaped mechanism and is hinged to a material driving slider 151, a hinged shaft of the material driving rod 15 is horizontal and is arranged perpendicular to the material catching belt 13, a torsion spring is sleeved on the material driving rod 15, the torsion spring enables the material driving rod 15 to be in a vertical state and a horizontal state, a limiting part is arranged at a combined position of the material driving rod 15 and the material driving slider 151, and the limiting part enables the material driving rod 15 to be in the vertical state;
in order to implement the guiding operation of the arc-shaped stone plates, the material driving rod 15 is connected with a horizontal driving screw rod, the horizontal driving screw rod is linked with the material driving rod 15 to slide along the sliding direction of the sliding frame 141, so that the arc-shaped stone plates are driven, and the arc-shaped stone plates are driven out;
more specifically, as shown in fig. 11 and 12, a material receiving arc plate 16 is disposed at an outlet of the material receiving plate 14, a rim of the material receiving arc plate 16 is matched with an end profile of the arc-shaped stone plate, a gap is disposed in a circumferential direction of the material receiving arc plate 16, an adjusting roller 161 is disposed in the gap, a wheel core of the adjusting roller 161 is horizontal and perpendicular to a length direction of the material receiving arc plate 16, a wheel carrier of the adjusting roller 161 is connected with a lifting mechanism, and the lifting mechanism drives an upper rim of the adjusting roller 161 to extend out of or into the gap and abut against or separate from an outer side plate surface of the arc-shaped stone plate;
foretell arc stone material board is derived to connect on the material arc board 16, then the both ends card of arc stone material board is put in connecing material arc board 16, and utilize adjustment gyro wheel 161 to stretch out and connect in the material arc board 16, in order to realize the support to the arc stone material board outer fringe outside, and then make arc stone material board be located and connect the rotation of material arc board 16 freedom, until making arc stone material board arrange with the mode that the opening faces upward in connecing material arc board 16, in order to ensure the gesture of arc stone material board, and then make things convenient for follow-up implementation to cut the operation to the one end that arc stone material board was torn absolutely, in order to ensure that arc stone material board one side keeps straight.
More specifically, in order to realize position adjustment of the arc-shaped stone plate in the material receiving arc plate 16, so that the arc-shaped stone plate is attached to the side wall of the material receiving arc plate 16, a lifting ring 162 is arranged at the lower end of the adjusting roller 161, the lifting ring 162 is vertically and slidably arranged in a gap of the material receiving arc plate 16, a lifting roller 163 is arranged on the lifting ring 162, a wheel core of the lifting roller 163 is horizontal and abuts against a lifting wedge block 164, the lifting wedge block 164 is connected with a piston rod of a lifting oil cylinder 165, and the piston rod of the lifting oil cylinder 165 is horizontal and is linked with the lifting ring 162 to lift;
after the export that connects flitch 14 exports the arc stone material board to exporting to connect the material arc board 16 back in, start lift cylinder 165, make lift voussoir 164 vertical rise, and then make the rim of lift gyro wheel 163 stretch out the gap position who connects material arc board 16, thereby realize the support to the arc stone material board, the arc stone material board is under the effect of self gravity, make the arc stone material board can with opening gesture up with the laminating of connecing the interior anchor ring of material arc board 16, and then implement the adjustment to the arc stone material board gesture.
More specifically, a material piling roller 17 is arranged beside the material receiving arc plate 16, the material piling roller 17 is horizontal and is arranged along the length direction of the material receiving arc plate 16, a notch 166 is arranged on the material receiving arc plate 16, a material receiving plate 171 is arranged on the material piling roller 17, the material piling roller 17 is arranged at intervals along the length direction of the material piling roller 17, the material receiving plate 171 and the notch 166 form avoidance and push the arc-shaped stone plate to the stone plate material piling mechanism 20, a material piling connecting rod 170 is arranged at one end of the material piling roller 17, the material piling connecting rod 170 is hinged to a piston rod of a material piling oil cylinder 172, and a hinged shaft of the piston rod of the material piling oil cylinder 172 is horizontal and is arranged in parallel to the material piling roller 17;
foretell arc stone material board is located and connects the interior pendulum of arc board 16 just in time back, foretell windrow hydro-cylinder 172 starts, make windrow roller 17 rotate, thereby make the outside that connects flitch 171 and arc stone material board to support and lean on, and then realize accepting the operation to the arc stone material, connect flitch 171 to pass breach 166, accept to the arc stone material board with the realization, and derive arc stone material board to stone material board windrow mechanism 20 on, in order to realize the windrow operation to the arc stone material board, make the arc stone material board pile together, convenient subsequent processing operation.
More specifically, as shown in fig. 17 to 24, in order to stack the arc-shaped stone plates along the length direction of the stone plate stacking mechanism 20, the stone plate stacking mechanism 20 includes a stacking frame 21, a protruding block 22 for clamping the arc-shaped stone plates is disposed on the stacking frame 21, the protruding block forms a sliding fit along the length direction of the stacking frame 21, and the protruding block 22 is used for supporting the arc-shaped stone plates and making the opening incline downwards;
the whole cambered surface profile of the indent of foretell lug 22 and arc stone material board coincide, consequently, can effectively realize the support to arc stone material board, and windrow roller 17 lasts on deriving monolithic arc stone material board to windrow frame 21's lug 22, and then realize the support to monolithic arc stone material board, along with putting of arc stone material board, thereby realize the support to multi-disc arc stone material board, and lug 22 is when supporting arc stone material board, make the open end slope of arc stone material board downwards, and then can effectively realize the support to arc stone material board, avoid the problem of empting that arc stone material board appears.
More specifically, as shown in fig. 21 to 23, a rail 211 is provided on the stacking rack 21, the lower end of the bump 22 and the rail 211 form a sliding fit, a limiting bump 23 is provided on one side of the stacking rack 21 close to the stacking roller 17, one end of the limiting bump 23 is hinged to the stacking rack 21, a hinged shaft of the limiting bump 23 is horizontal and perpendicular to the rail 211, a torsion spring is provided on the hinged shaft, the torsion spring enables the upper end of the limiting bump 23 to protrude out of an upper rack surface of the stacking rack 21, the limiting bump 23 blocks the lower end of the arc-shaped stone plate, the inner side of the limiting bump 23 is provided with a vertical surface, and the vertical surface limits and abuts against the lower end of the arc-shaped stone plate;
the lug 22 is arranged on the track 211 in a sliding manner, so that the lug 22 can freely slide on the track 211, when the stacking roller 17 is turned over and guides the arc-shaped stone plate to the position of the lug 22, a single arc-shaped stone plate is guided to the lug 22, the lug 22 supports the arc-shaped stone plate, and the limit lug 23 can be used for limiting the abutting of the other side of the lower end of the arc-shaped stone plate, so that the arc-shaped stone plate is prevented from falling off and moving out of the lug 22, and the arc-shaped stone plate is supported;
when foretell windrow roller 17 led the single slice arc stone material board to lug 22 on, overcome the torsion of torsional spring to on deriving arc stone material board to lug 22, and under the effect of torsional spring, make lug 22 stretch out the gap, and then realize spacing to arc stone material board one side position, avoid arc stone material board to slide from lug 22 and fall down.
The two ends of the material piling roller 17 are rotatably arranged on a rack 173, the rack 173 is slidably arranged on a material pushing track 174, a material pushing cylinder 175 is arranged on the material pushing track 174, and a piston rod of the material pushing cylinder 175 is horizontal and arranged in parallel with the material pushing track 174;
as shown in fig. 3, after the single arc-shaped stone plate is led out and turned by the material stacking roller 17, the material pushing cylinder 175 is started to horizontally push the material stacking roller 17 to the position of the protrusion 22, and the material stacking roller 17 is turned continuously, so that the single arc-shaped stone plate is led out to the position of the protrusion 22, and the single arc-shaped stone plate is released.
More specifically, one end of the projection 22 is provided with a slide rod 221, the slide rod 221 forms a sliding fit with the rail 211, a rod end of the slide rod 221 forms a sliding fit with the frame plate 222 in the horizontal direction, a rod end of the slide rod 221 extends out of the frame plate 222 to form a "T" shape, the slide rod 221 is sleeved with an extrusion spring 223, and two ends of the extrusion spring 223 respectively abut against one side of the frame plate 222 and one side of the projection 22;
for implementing the clamp of arc stone material board, make the multi-disc arc stone material board present the cutting operation that the unanimous state realized one side, foretell extrusion spring 223 makes lug 22 be close to with spacing lug 23 under the normality, and then realize putting of monolithic arc stone material board, under the propelling movement power of pushing away material hydro-cylinder 175 as windrow roller 17, make monolithic stone material board propelling movement to the clearance between spacing lug 23 and the lug 22 in, and then effectively realize putting the stone material board, make arc stone material board progressively lie in the clearance between spacing lug 23 and the lug 22 and put, then carry out one side cutting operation on next step.
More specifically, in order to accurately grasp the moving distance of the bump 22 and ensure that a single arc-shaped stone plate can be clamped between the gap between the limiting bump 23 and the bump 22, a driving nut 224 is arranged on the bump 22, a driving screw 225 is arranged on the driving nut 224, the driving screw 225 is horizontally arranged and parallel to the sliding rod 221, a driving motor 226 is arranged on the frame plate 222, and the driving motor 226 is connected with the driving screw 225;
the driving motor 226 is started, the driving screw 225 is used for driving the lug 22 to slide along the track 211, so that the distance between the lug 22 and the limiting lug 23 can be accurately controlled, the distance between the lug 22 and the limiting lug 23 is always kept to be slightly larger than the thickness of a single arc-shaped stone plate, the clamping operation of the single arc-shaped stone plate can be effectively realized, after the single arc-shaped stone plate is fully arranged between the lug and the limiting lug 23, the driving motor 226 is started, the lug 22 and the limiting lug 23 are close to each other, the arc-shaped stone plates are stacked neatly, and the linear cutting operation of the upper end tearing section of the arc-shaped stone plate is conveniently implemented;
more specifically, one end of the projection 22 is hinged to a sliding seat 227, the sliding seat 227 is slidably disposed on the rail 211, a hinge shaft of the projection 22 is horizontal and is perpendicular to the rail 211, the driving nut 224 is disposed on the sliding seat 227, a lifting cylinder 228 is disposed on the sliding seat 227, a cylinder body of the lifting cylinder 228 is hinged to the sliding seat 227, and a piston rod of the lifting cylinder 228 is hinged to the other end of the projection 22;
referring to fig. 19 and 22, after the plurality of arc-shaped stone plates are stacked on the support of the protruding block 22 and the limiting protruding block 23, in order to adjust the posture of the protruding block 22, one side of the arc-shaped stone plate is vertically upward, the lifting oil cylinder 228 is started, so that the protruding block 22 is positioned on the sliding seat 227 and overturned, and then the arc-shaped stone plate is positioned in the gap between the protruding block 23 and the limiting protruding block 23 until one side of the arc-shaped stone plate is upward, and then the posture of the arc-shaped stone plate is adjusted, so as to ensure the linear cutting operation of the arc-shaped stone plate at the position of the fracture surface, and further ensure the straightness of one side of the arc-shaped stone plate.
Referring to fig. 25 to 32, how the side edge cutting mechanism 30 performs a cutting operation on one side of the stone material is described in detail below, where the side edge cutting mechanism 30 includes a cutting truss 31 disposed on the stacking rack 21, a cutting line 32 is disposed on the cutting truss 31, the cutting line 32 is disposed on a swinging mechanism, the swinging mechanism is disposed on a traversing mechanism, the traversing mechanism drives the swinging mechanism to reciprocate along a length direction of the cutting truss 31, the traversing mechanism drives a moving direction of the swinging mechanism to be perpendicular to the cutting line 32, and a discharging mechanism for guiding out the cut stone material plate is disposed on the cutting truss 31;
when the cutting operation to arc stone plate one side is implemented, foretell swing mechanism drive cutting line 32 reciprocal swing for swing mechanism is located reciprocating motion on cutting truss 31, and then realizes the swing to cutting line 32, thereby realizes the line cutting operation to stone plate one side, with the straightness that ensures arc stone plate one side.
The swing mechanism comprises a carriage 321, the carriage 321 is slidably arranged on the cutting truss 31, two groups of supporting rollers 320 for supporting the cutting line 32 are arranged on the carriage 321, the supporting rollers 320 are vertically arranged, the carriage 321 is slidably arranged on a sliding rail 330, a first connecting rod 322 is arranged on the carriage 321, the other end of the first connecting rod 322 is hinged with one end of a second connecting rod 323, the other end of the second connecting rod 323 is hinged with one end of a driving swing rod 324, and the other end of the driving swing rod 324 is connected with a driving unit;
the second connecting rod 323 is a right-angle plate-shaped structure, one end of the second connecting rod 323 is rotatably connected with the driving swing rod 324 through a hinge shaft, the middle section of the second connecting rod 323 is hinged with one end of a third connecting rod 325, the other end of the third connecting rod 325 is hinged with the frame 326, the driving unit comprises a gear 3241 arranged at one end of the hinge shaft of the driving swing rod 324, the gear 3241 is engaged with a driven gear 3242, and the driven gear 3242 is connected with a driving motor 3243;
when the cutting line 32 is driven to reciprocate, the driving motor 3243 rotates at a high speed, and then the swing link 324 rotates at a high speed, so that the carriage 321 slides on the cutting truss 31 in a reciprocating manner by the swinging of the first link 322 and the second link 323, thereby performing a cutting operation on one side of the arc-shaped stone plate to cut an opening on the one side of the arc-shaped stone plate and ensuring the straightness of the one side of the arc-shaped stone plate.
More specifically, in order to realize clamping operation on two sides of the cut waste material and avoid insufficient stability of the linear cutting conducted by hard contact of the cutting line 32, the movable frame 33 is provided with the clamping roller 34, the upper end and the lower end of the clamping roller 34 are provided with roller frames, the roller frames are provided with the clamping slide bar 341, the clamping slide bar 341 is horizontal and forms sliding fit with the movable frame 33, the clamping slide bar 341 is sleeved with the clamping spring 342, two ends of the clamping spring 342 are respectively abutted against the roller frames and the movable frame 33, and the length direction of the clamping slide bar 341 is perpendicular to the moving direction of the movable frame 33. (ii) a
In the process of horizontally moving the cutting line 32, the cutting operation on one side of the arc-shaped stone plate is performed, and the clamping roller 34 can clamp the arc-shaped stone plate and simultaneously clamp the cut stone strips under the elastic action of the clamping spring 342, so that the cut stone strips are prevented from falling off from one side of the arc-shaped stone plate;
the clamping thin plate 343 is arranged on the rear side of the clamping roller 34, and the waste materials of the cut strip stone materials can be effectively discharged by the clamping thin plate, so that the waste materials can be led out, and the interference of the waste materials on the whole stone material processing is avoided.
More specifically, the cutting truss 31 is provided with an elastic rod 311, the elastic rod 311 is arranged in parallel with the moving direction of the cutting truss 31, the elastic rod 331 is slidably arranged on the moving frame 33, the elastic rod 311 is sleeved with a feeding spring 312, two ends of the feeding spring 312 are respectively abutted against the moving frame 33 and the cutting truss 31, the moving frame 33 is provided with a feeding nut 331, the feeding nut 331 is provided with a feeding screw rod 332, the feeding screw rod 332 is arranged horizontally and in parallel with the moving direction of the cutting truss 31, and one end of the feeding screw rod 332 is connected with a motor 3321;
when the cutting operation is performed on one side of the arc-shaped stone plate, the motor 3321 is started, so that the moving rack 33 moves, the cutting line 32 abuts against one end of the arc-shaped stone plate, the cutting operation on the arc-shaped stone plate is performed along with the slow movement of the motor 353, the feeding operation on the cutting line 32 is realized, the cutting line 32 performs elastic cutting on the arc-shaped stone plate under the elastic action of the feeding spring 312, and the deflection problem of the cutting line 32 and the fracture problem of the cutting line 32 caused by stress concentration of the cutting line 32 are avoided;
the motor 3321 is provided on the guide carriage 3322, and the moving frame 33 is slidably provided on the guide carriage 3322 to slidably guide the cutting wire 32.
The arc-shaped stone plate is cut off by the cutting line 32, the cut-off materials are discharged from the arc-shaped stone plate, the discharging mechanism comprises a discharging roller 333 arranged on a movable rack 33, two ends of the discharging roller 333 are rotatably arranged on a roller frame, the roller frame is hinged on the movable rack 33 through a cantilever 3331, a hinged shaft of the cantilever 3331 is horizontal and vertical to the moving direction of the movable rack 33, a torsional spring is sleeved on the hinged shaft of the cantilever 3331, the torsional spring enables the cantilever 3331 to be in a vertically hanging state, a limiting block is arranged on the movable rack 33 and used for limiting the rotation of the cantilever 3331;
when the cutting line 32 performs cutting operation on the stone plate, the roller body of the discharging roller 333 is abutted against one end of the arc-shaped stone plate and the cantilever 3331 is enabled to rotate around the shaft, the roller body of the discharging roller 333 is abutted against the upper end of the stone plate, after the cutting line 32 horizontally cuts one end of the stone plate, the cantilever 3331 of the discharging roller 333 is vertically downward, the roller body of the discharging roller 333 is abutted against one end of the cut waste material, and in the process that the cutting line 32 returns, the cut waste material is led out by the discharging roller 333 so as to avoid the influence of the cut waste material on the normal production of the arc-shaped stone plate;
after foretell cutting line 32 cuts the stone material board, the in-process of motor 353 reversal when pushing out the waste material, can be fast with the reversal speed regulation of motor 353, when can realizing backing back cutting line 32 fast, can also be fast push out the waste material from the one end of arc stone material board, the waste material of pushing out drops to on arranging material belt 35 to and derive in time.
More specifically, a cutting material belt 24 is arranged below the protruding block 22, a clamping groove for clamping one end of the arc-shaped stone plate is arranged horizontally and above the cutting material belt 24, the cutting material belt 24 is rotatably arranged on the rack, the stone plate guiding mechanism 40 comprises a pushing head 41 arranged on one side of the protruding block 22, the pushing head 41 is connected with a power mechanism, and the power mechanism drives the pushing head 41 to horizontally move and to drive the arc-shaped stone plate to move along the width direction of the protruding block 22 so as to push the arc-shaped stone plate out of the other side of the protruding block 22;
after the stone plate is pushed to the convex block 22 by the material piling roller 17, the lower end of the arc-shaped stone plate is clamped on the cutting material belt 24, the cutting material belt 24 is freely and rotatably arranged on the supporting roller frame, the groove width of the clamping groove arranged on the cutting material belt 24 is slightly larger than the width of the arc-shaped stone plate, so that the arc-shaped stone plate is well arranged on the cutting material belt 24 in the pushing process, after one side end of the arc-shaped stone plate is cut by the side cutting mechanism 30, the pushing head 41 is started, the cut arc-shaped stone plate moves along the width direction of the convex block 22, namely the arc-shaped stone plate moves along the length direction vertical to the cutting material frame 24, the cut arc-shaped stone plate is pushed out, the guiding operation of the arc-shaped stone plate is completed, and the next material swinging operation of the arc-shaped stone plate is realized;
combine fig. 21 and fig. 22 to show, it sets up on the support body to cut apart material belt 24 rotary type, the support body below is provided with drive wedge plate 241, drive wedge plate 241 below and the cooperation of drive roller 242, drive roller 242 passes through the gyro wheel frame and is connected with the piston rod of drive cylinder 243, through starting drive cylinder 243 for cut apart the work or material rest 24 and lift up or descend, in order to realize lifting up or descending to the arc stone material board, thereby conveniently separate arc stone material board and material pushing frame 21, in order to conveniently release.
More specifically, a material guide frame 42 is arranged on one side of the pushing head 41 in the moving direction, the material guide frame 42 is integrally in a trough plate shape, the notch of the material guide frame is upward, and a first material guide roller rod 421 is arranged at the bottom of the material guide frame 42;
one end of the pushing head 41 is connected with the truss 411, a driving screw 412 is arranged on the truss 411, one end of the driving screw 412 is connected with an output shaft of the pushing motor 413, and the truss 411 is arranged on the sliding rod in a sliding mode, so that pushing of a single arc-shaped stone plate is achieved.
In the process of starting the pushing head 41, the single arc-shaped stone plate is guided out to the material guide frame 42, and the material guide frame 42 is used for moving and guiding the single arc-shaped stone plate until the stone plate is pushed out from the stacking mechanism;
two ends of the first material guiding roller rod 421 are arranged on a lifting mechanism, and the lifting mechanism is used for driving the first material guiding roller rod 421 to vertically move and lifting the arc-shaped stone plate;
after the pusher 41 pushes one end of the arc-shaped stone plate to one end of the material guiding frame 42, the lifting mechanism lifts the first material guiding roller 421, so as to conveniently move the arc-shaped stone plate.
Specifically, as shown in fig. 34, two ends of the first material guiding roller 421 are provided with roller frames, the roller frames are provided with lifting rollers 422, the roller frames are vertically slidably disposed on the lifting frames, the lifting rollers 422 are matched with wedges 423, the wedges 423 are connected with a piston rod of a lifting hydraulic cylinder 424, and the piston rod of the lifting hydraulic cylinder 424 is horizontal and is linked with the lifting rollers 422 to vertically lift.
For putting the monolithic stone material board, the one end export of guide frame 42 is provided with derives the frame 43, it sets up on deriving roller 431 to derive the frame 43, derive roller 431 horizontal arrangement, it is whole that the frame 43 is the frid column structure and with derive roller 431 parallel arrangement to derive roller 431, the tank bottom and the roller body of deriving roller 431 of deriving the frame 43 are connected.
After the single stone plates are guided out of the guide frame 43, the arc-shaped stone plates are prevented from moving randomly under the supporting force of the single stone plates, in order to guide the arc-shaped stone plates conveniently, a second material guide roller rod 432 is arranged at the bottom of the groove of the guide frame 43, the second material guide roller rods 432 are vertically arranged in the length direction of the groove opening of the guide frame 43, and a plurality of second material guide roller rods 432 are arranged at intervals along the length direction of the guide frame 43;
the profile of the groove wall on one side of the guiding-out frame 43 is consistent with the bending radian of the arc-shaped stone plate, so that the support of the single arc-shaped stone plate can be effectively realized;
the derivation roller 431 for avoiding the upset drops from deriving the frame 43, the circumferential direction of deriving the roller 431 is provided with keeps off material ring 44, keep off material ring 44 and derive roller 431 concentric arrangement, keep off material ring 44 and the up end of arc stone material board and support and lean on, keep off material ring 44 below and be provided with the breach and constitute the export that arc stone material board was derived.
A leading-out crawler belt 45 is arranged below an outlet of the material blocking ring 44, and a material storage rack 50 for storing arc-shaped stone plates is arranged on the leading-out crawler belt 45;
referring to fig. 35, the above-mentioned delivery roller 431 is in two states of forward rotation and reverse rotation, when the pushing head 41 places a plurality of arc-shaped stone plates on the delivery frame 43, the delivery roller 431 rotates forward, and deflects the single arc-shaped stone plate to the position of the material storage frame 50 above the delivery crawler 45, when the single arc-shaped stone plate falls off from the support segment, the material storage frame 50 on the delivery crawler 45 is arranged with an upward opening, when the arrangement number is 4 to 6, the delivery roller 431 rotates backward, so that the single arc-shaped stone plate deflects to the position above the delivery crawler 45, and the single arc-shaped stone plate is clamped above two adjacent stone plates with the downward opening, so as to implement the arrangement operation of the arc-shaped stone plates, when the arc-shaped stone plates are arranged on the material storage frame 50, the material on the material storage frame 50 is hoisted to the transfer device for storage or directly transferred to the transfer vehicle by using the hoisting device, the problem of fracture that appears together in the extrusion of multi-disc stone material board can effectively be avoided carrying out the accurate fortune.
The processing method of the arc stone plate for the building is characterized by comprising the following steps of: the processing method of the arc stone plate for the building comprises the following steps:
firstly, cutting a base material into a plurality of arc-shaped stone plate blanks which are arranged at equal intervals by utilizing linear cutting equipment;
secondly, taking down a plurality of arc-shaped stone plates which are distributed at equal intervals on the base material singly by using the stone plate blanking device 10, and enabling the single arc-shaped stone plate to be positioned on a blanking roller 11 of the stone plate blanking device 10 to rotate so as to guide the single arc-shaped stone plate to a material receiving plate 14 of the stone plate blanking device 10;
thirdly, starting a material receiving belt 13 and a material driving rod 15 of the stone plate blanking device 10 to guide the arc-shaped stone plates into a material receiving arc plate 16;
fourthly, starting a lifting mechanism to enable an adjusting roller 161 in the material receiving arc plate 16 to rise upwards, and enable the adjusting roller 161 to abut against the outer wall of the arc-shaped stone plate, so that the arc-shaped stone plate is automatically guided and arranged in a mode that the opening faces upwards;
fifthly, starting a stacking roller 17 of the stone plate blanking device 10, lifting a single arc-shaped stone plate from a material receiving arc plate 16, turning over and guiding the single arc-shaped stone plate out to a bump 21 on a stone plate stacking mechanism 20 until a plurality of arc-shaped stone plates are distributed on the bump 21;
sixthly, starting the side edge cutting mechanism 30, performing cutting operation on one side of the arc-shaped stone plates in multiple rows, and discharging cut waste materials;
the seventh step, start the pusher 41 of arc stone material board derivation mechanism 40 for on the multirow arc stone material board released the derivation roller 43 to stone material board derivation mechanism 40, and make arc stone material board card put on support frame 423, start and derive roller 43, make monolithic arc stone material board derive to the storage frame 50 of deriving track 44 on, the completion is to putting of arc stone material board operation.
Claims (8)
1. The utility model provides an arc stone material side cutting mechanism which characterized in that: including cutting truss (31) that sets up in stone material board windrow mechanism (20) top, be provided with line of cut (32) on cutting truss (31), line of cut (32) set up on swing mechanism, swing mechanism sets up on sideslip mechanism, sideslip mechanism drive swing mechanism is neat along cutting truss (31) length direction reciprocating motion, sideslip mechanism drive swing mechanism's removal is prevented to arranging perpendicularly with line of cut (32), be provided with on cutting truss (31) and be used for the row's of the stone material board derivation that will cut down material mechanism.
2. The arcuate stone side cutting mechanism as claimed in claim 1, wherein: the swing mechanism comprises a sliding frame (321), the sliding frame (321) is arranged on a cutting truss (31) in a sliding mode, two groups of supporting rollers (320) used for supporting the cutting line (32) are arranged on the sliding frame (321), the supporting rollers (320) are vertically arranged, the sliding frame (321) is arranged on a sliding rail (330) in a sliding mode, a first connecting rod (322) is arranged on the sliding frame (321), the other end of the first connecting rod (322) is hinged to one end of a second connecting rod (323), the other end of the second connecting rod (323) is hinged to one end of a driving swing rod (324), and the other end of the driving swing rod (324) is connected with a driving unit.
3. The arcuate stone side cutting mechanism as claimed in claim 2, wherein: the second connecting rod (323) is of a right-angle plate-shaped structure, one end of the second connecting rod (323) is rotatably connected with the driving swing rod (324) through a hinge shaft, the middle section of the second connecting rod (323) is hinged with one end of the third connecting rod (325), the other end of the third connecting rod (325) is hinged with the rack (326), the driving unit comprises a gear (3241) arranged at one end of the hinge shaft of the driving swing rod (324), the gear (3241) is meshed with a driven gear (3242), and the driven gear (3242) is connected with a driving motor (3243).
4. The arcuate stone side cutting mechanism as claimed in claim 3, wherein: be provided with elastic rod (311) on cutting truss (31), the moving direction parallel arrangement of elastic rod (311) and cutting truss (31), elastic rod (331) slide to set up on removing frame (33), the cover is equipped with feeding spring (312) on elastic rod (311), the both ends of feeding spring (312) support with removing frame (33) and cutting truss (31) respectively and lean on, be provided with feed nut (331) on removing frame (33), be provided with feed screw (332) on feed nut (331), feed screw (332) level and with the moving direction parallel arrangement of cutting truss (31), the one end and the motor (3321) of feed screw (332) are connected.
5. The arcuate stone side cutting mechanism as claimed in claim 4, wherein: be provided with pinch roller (34) on removing frame (33), the upper and lower both ends of pinch roller (34) are provided with the roller frame, be provided with on the roller frame and press from both sides tight slide bar (341), press from both sides tight slide bar (341) level and constitute sliding fit with removing frame (33), it is equipped with clamping spring (342) to press from both sides tight slide bar (341) and go up the cover, clamping spring (342) both ends lean on with roller frame and removing frame (33) respectively, the length direction who presss from both sides tight slide bar (341) is perpendicular with the moving direction who removes frame (33).
6. The arcuate stone side cutting mechanism as claimed in claim 5, wherein: arrange material mechanism including setting up row material roller (333) on moving frame (33), arrange the both ends rotary type setting of material roller (333) on the roller frame, the roller frame passes through cantilever (3331) and articulates the setting on moving frame (33), the articulated shaft level of cantilever (3331) and perpendicular with the direction of movement of moving frame (33), the cover is equipped with the torsional spring on the articulated shaft of cantilever (3331), the torsional spring makes cantilever (3331) be in the vertical state of hanging down, be provided with the stopper on moving frame (33), the stopper is used for implementing the rotation spacing to cantilever (3331).
7. The arcuate stone side cutting mechanism as claimed in claim 6, wherein: and a clamping thin plate (343) is arranged at the rear side of the clamping roller (34), and the clamping thin plate (343) is in fit clamping operation with two sides of the end face of the stone plate.
8. Arc stone material system of processing for building, its characterized in that: the arc-shaped stone processing system for building comprises the arc-shaped stone side edge cutting mechanism as claimed in any one of claims 1 to 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010583421.7A CN111605088A (en) | 2020-06-24 | 2020-06-24 | Arc stone material side cutting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010583421.7A CN111605088A (en) | 2020-06-24 | 2020-06-24 | Arc stone material side cutting mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111605088A true CN111605088A (en) | 2020-09-01 |
Family
ID=72196732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010583421.7A Withdrawn CN111605088A (en) | 2020-06-24 | 2020-06-24 | Arc stone material side cutting mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111605088A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115816664A (en) * | 2022-12-28 | 2023-03-21 | 泉州市品河精密科技有限公司 | Stone cutting method |
| CN116160047A (en) * | 2023-04-23 | 2023-05-26 | 河北品华管业有限公司 | Steel plate groove edge milling machine |
-
2020
- 2020-06-24 CN CN202010583421.7A patent/CN111605088A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115816664A (en) * | 2022-12-28 | 2023-03-21 | 泉州市品河精密科技有限公司 | Stone cutting method |
| CN116160047A (en) * | 2023-04-23 | 2023-05-26 | 河北品华管业有限公司 | Steel plate groove edge milling machine |
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Application publication date: 20200901 |
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